Areas of Production Performance Specifications - FFG Flensburg
Areas of Production Performance Specifications - FFG Flensburg
Areas of Production Performance Specifications - FFG Flensburg
Create successful ePaper yourself
Turn your PDF publications into a flip-book with our unique Google optimized e-Paper software.
<strong>Areas</strong> <strong>of</strong> <strong>Production</strong>
Wide Horizontal and Vertical <strong>Production</strong> Ranges<br />
Vehicle construction and vehicle repair<br />
One <strong>of</strong> <strong>FFG</strong>’s core businesses is vehicle construction<br />
and vehicle repair.<br />
State-<strong>of</strong>-the-art mechanical engineering with a high<br />
vertical range <strong>of</strong> production is necessary to be able<br />
to react quickly to defective parts when repairing<br />
vehicles.<br />
We are able to pass this benefit on to our customers,<br />
as well as providing a wide range <strong>of</strong> services such as:<br />
● Mechanical production<br />
● Pr<strong>of</strong>ile processing<br />
● Surface treatment<br />
● Electrical equipment<br />
● Sheet metal workshop<br />
● Welding<br />
The range starts from the simple processing <strong>of</strong> sheet<br />
metal to complex CNC milling parts and pr<strong>of</strong>ile processing<br />
including painting and continues all the way to<br />
the construction <strong>of</strong> complex assemblies, which<br />
includes development and design wherever necessary.<br />
Our welding services are certified in accordance<br />
with DIN 6700 (welding railed vehicles and upper<br />
assemblies). We also have the facilities to carry<br />
out non-destructive testing in accordance with<br />
DIN EN 473.<br />
Mechanical production · Pr<strong>of</strong>ile processing<br />
The mechanical production department is equipped<br />
with the latest CNC machines. Our customers<br />
include the German Federal Armed Forces, as well as<br />
well-known companies such as Diehl and Siemens.<br />
Our production facilities have been adapted to the<br />
manufacture <strong>of</strong> aluminium and steel parts.<br />
As subcontractors we produce complex aluminium<br />
structural parts, 85% <strong>of</strong> which involve machine<br />
cutting.<br />
We have the expertise to carry out various types <strong>of</strong><br />
repairs. This includes metal spraying and grinding shaft<br />
fittings.<br />
Special machines custom-built by <strong>FFG</strong> for machining<br />
armoured hulls, as well as the capability to process<br />
pr<strong>of</strong>iles <strong>of</strong> up to 7500 mm in length and with a<br />
cross-section <strong>of</strong> 720 x 300 with the highest precision<br />
possible, round <strong>of</strong>f our mechanical production<br />
programme.
Surface treatment<br />
The range <strong>of</strong> services extends from cleaning<br />
the parts, to abrasive blasting with corundum and<br />
cast steel, to the final paint finish. We have painting<br />
cabins 5.5 m x 12 m in size, with or without a pit<br />
available. Parts up to 20 kg can be processed on the<br />
powder coating system.<br />
Electrical equipment<br />
We <strong>of</strong>fer the following services:<br />
● Cable assembly<br />
● Control cabinet construction, wiring, testing<br />
● Assembly – Cable repairs<br />
● Component installation in vehicles etc.<br />
Welding technology<br />
Our machine equipment includes pulsed MIG welding,<br />
MAG welding, tungsten inert gas systems for welding<br />
and cutting as well as plasma cutting and plasma joining<br />
technology. Soldering, spray fusing, resurfacing welding,<br />
joint welding with low and high alloy fillers as well as<br />
the latest special alloys and light metals are all a part <strong>of</strong><br />
the services we <strong>of</strong>fer.<br />
Sheet metal workshop<br />
In the sheet metal workshop a wide range <strong>of</strong> processing<br />
techniques are available, from laser cutting to manufacturing<br />
a finished bended part. All popular connecting<br />
elements and techniques such as screws and rivets,<br />
welding are available. NC pipe-bending presses for<br />
pipe diameters up to 22 x 2 mm can also be <strong>of</strong>fered.<br />
Welding technology, certification compliant with:<br />
● DIN EN 6700/C1,Welding track vehicles and<br />
vehicle parts<br />
● DIN EN 18800,Welding parts made <strong>of</strong> steel<br />
● TRB 200/AD, Product specification sheet HP 0 and<br />
DIN EN 729-2,Welding monitored systems<br />
● DIN EN 288-4,Welding procedures MIG, MAG,TIG<br />
● VG 95077 sec. 4/DVS 2718-4,Welding parts from<br />
armoured materials<br />
● DIN EN 287,Welder qualifications<br />
● ZfP Test procedure compliant with DIN EN 473,<br />
PT level 1/2, MT level 1/2, Ultrasound testing UT in<br />
preparation<br />
● Materials and material thicknesses:<br />
● Steel: 1-30 mm unalloyed to high-alloyed in the<br />
material group W04<br />
● Aluminium: 2-60 mm in the material group W23
<strong>Areas</strong> <strong>of</strong> <strong>Production</strong> <strong>Performance</strong> <strong>Specifications</strong> (Excerpt)<br />
Milling machines<br />
FPT<br />
Table size 6000 x 1500<br />
Travel x/y/z<br />
Cutting head,<br />
6000/1200/2000<br />
position axes B/C, continuously<br />
adjustable<br />
Output<br />
Huron 1<br />
28 kW<br />
Table size 2000 x 1000<br />
Travel x/y/z<br />
Cutting head,<br />
2050/1050/1000<br />
position axes B/C, 2,5/180°<br />
Output<br />
Huron 2<br />
18 kW<br />
Table size 2400 x 1000<br />
Travel x/y/z<br />
Cutting head,<br />
2450/1050/1000<br />
position axes B/C, 2,5/180°<br />
Output<br />
Huron 3<br />
18 kW<br />
Table size 3000 x 1000<br />
Travel x/y/z<br />
Cutting head,<br />
3050/1050/1000<br />
position axes B/C, 2,5/180°<br />
Output 18 kW<br />
Auerbach<br />
Table size 1500 x 800<br />
Travel x/y/z 1500/900/1100<br />
Cutting head,<br />
position axes B, continuously<br />
adjustable<br />
Output 25 kW<br />
Hermle<br />
Table size 490 x 1000<br />
Travel x/y/z 700/550/500<br />
Output<br />
Special machine<br />
12 kW<br />
Travel x/y/z 6000/1800/500<br />
Output 12 kW<br />
Pr<strong>of</strong>ile processing centres<br />
Hartmann 1<br />
Pr<strong>of</strong>ile size 7500 x 400 x 300<br />
Cutting head NC axes A,+-120°<br />
C+-200°<br />
Output 19 kW<br />
Hartmann 1<br />
Pr<strong>of</strong>ile size 7500 x 720 x 300<br />
Cutting head NC axes A,+-120°<br />
C+-200°<br />
Output 19kW<br />
Lathes<br />
Traub<br />
Rotational angle 240<br />
Distance between centres 800<br />
Number <strong>of</strong> tools 12<br />
Powered tools 6<br />
Output 25 kW<br />
Surface treatment<br />
Cleaning:<br />
8-zone pass-through cleaning installation<br />
for small parts 1200 x 1000 x 800<br />
High-pressure cleaning halls 18 m x 8 m<br />
Paint stripping/cleaning baths for small<br />
parts<br />
Abrasive blasting systems:<br />
Blasting cabins for vehicles 18 m x 9 m in<br />
size, abrasive blasting shot made <strong>of</strong> cast<br />
steel/corundum for small parts, cast steel<br />
blasting shot<br />
Power coating:<br />
System for small parts approximately up to<br />
1m2 or 20 kg<br />
Paint shop:<br />
4 painting cabins 5.5 m x 12 m cabins<br />
with pit<br />
<strong>Flensburg</strong>er Fahrzeugbau Gesellschaft mbH · Werftstraße 24 · 24939 <strong>Flensburg</strong> · Germany<br />
Tel: +49 (461) 48 12-0 · Fax +49 (461) 48 12-100 · www.ffg-flensburg.de · info@ffg-flensburg.de