34278r1 CAMTROL Brochure (Page 2) - cedip

TM
CONTROL
Certified System Components
CAMTROL
Advanced Electro-Hydraulic Multiplexed Production Control System

CAMTROL: a systems approach to production control.
The modular advantage
The CAMTROL system is the first true
“new generation” production system
in the world. As part of the Cameron
MOSAIC (Modular Subsea and Integrated
Completions) product line, the
CAMTROL system offers pre-engineered,
component-level modularity. Modularity
allows the CAMTROL system to be lighter
and smaller, yet incorporate more
functionality than any other production
system — adding up to big savings in
capital expenses. The standard modular
design and system configuration flexibility
also enable the use of universal and interchangeable
equipment, which can reduce
confusion offshore and minimize non-productive
time. Plus, the system offers interchangeability
and easy retrievability of
most components, for lower operating
costs. Adaptability, economy, performance,
reliability, integrity — it all starts with the
standard modular CAMTROL design.
More than 30 years ago, Cameron
installed the very first subsea production
system. Shallow and simple by
today’s standards, it nonetheless marked
the beginning of a new era in subsea oil
and gas production. Today, all the
knowledge and experience gained in
production control technology is available
to the industry in the CAMTROL
Production Control System.
The industry spoke, and Cameron
Controls listened. The CAMTROL
system has been engineered and qualified
as a completely integrated system
from the ground up — starting with 30
years of subsea experience, combined
with the latest control technology and
system analysis tools. With its integrated
approach and component-level
modularity, the CAMTROL system
offers unequaled advantages in cost
savings, flexibility and expandability.
It’s the first and only system available
that incorporates all the advanced
features the industry now demands:
Modular components The reliability of
pre-engineered components, the adaptability
to handle any field scenario, plus
the flexibility to expand as development
scenarios change.
High-integrity materials Robust, seawater-tolerant
components, designed
and qualified to 3000 meters (10,000 ft.).
Segregated, redundant electronics
Delivers maximum reliability against
single-mode failures.
More than 30 years of subsea controls experience goes into
every CAMTROL system.
Smaller and lighter Compact Subsea
Control Module weighs less than 1000 kg
(2200 lbs.), allowing easy installation and
intervention with standard work-class
ROVs.
The most functionality in the industry
Up to 32 control functions in each
standard subsea control module.
Retrievability Standard tooling and
modular design — plus a systems-level
approach to field development — enable
critical subsea components to be easily
retrieved.
A true systems approach for maximum
efficiency.
Beyond field-proven reliability, the flexible,
modular structure of the CAMTROL
Production System allows Cameron
Controls to look at your field development
from a systems level. Rather than
designing new components, we can focus
• Preliminary System Analyses – RAM, Power,
Communications, Hydraulic Response
• System Proposal Basis Documents
• Equipment Proposal Basis Documents
• Internal & External Interface
Identification & Management
• Resource Verification & Allocation
• QA/QC and HSE Programs
CONTRACT
AWARD
OPERATOR DEVELOPMENT FRONT END ENGINEERING DESIGN (FEED) INVITATION
SYSTEM
TO TENDER
PROPOSAL CLARIFICATIONS & PRE-AWARD MEETINGS
C A M S E R V A F T E R M A R K E T
M A R K E T R E S E A R C H
2
P R E D I S C O V E R Y & A W A R D

on analyzing the base case and options
development scenarios, then re-configure
our standard, pre-engineered equipment
and components to meet the RAM analysis
optimized solution to your project.
This big-picture approach means we
can get an accurate look at capital and
operating expenses up front, saving you
money now and through the life of your
Pre-engineered, component-level modularity
allows the CAMTROL system to be lighter and
smaller, yet incorporate more functionality
than any other production system
field. And only Cameron Controls combines
this approach with the full technical
and project management resources of
the Cameron organization, offering you:
The Cameron Project Planning Team
Every function within the Cameron
Subsea Systems Group is involved in
the proposal phase, and an appropriate
project team is assigned to see you
through the entire life of your program.
This team includes systems engineers,
project managers, marketing and
proposal specialists, purchasing and
procurement specialists, operations
personnel, QA/HSE experts and aftermarket/support
services.
Worldwide Support Cameron Controls
operates manufacturing facilities in
Houston, Texas and Celle, Germany, and
maintains a worldwide network of engineering,
testing, aftermarket, customer
service and sales centers to support
every phase of your program.
Factory and Site Integration
Testing Once the manufacture of
your production control system
is completed, Cameron Controls
conducts comprehensive Factory
and Site Integration Testing at
our dedicated testing facilities.
This ensures proper operation
and reliability of your complete
system before installation
and commissioning.
CAMSERV Aftermarket
and Customer Services Starting from
the FEED stage, Cameron Controls provides
ongoing technical support and
customer services for the life of your
project. And the CAMSERV worldwide
network of dedicated aftermarket locations
provides an extensive inventory
of spare parts, field service, customer
property management and other
services. (See page 11.)
More control functions in a
smaller package
Each CAMTROL Subsea Control Module can
control up to 32 functions — the most functionality
in the industry in a single module.
Yet the module weighs less than 1000 kg
(2200 lbs.) and fits in just a 736 mm x 736 mm x
860 mm high (29” x 29” x 34” high) footprint.
Cameron’s unique, pressure-balanced
HydraQuad Coupler make this possible. Each
HydraQuad Coupler makes up four hydraulic
connections at a time, which allows a smaller
footprint than other systems and, consequently,
a smaller mounting structure and
reduced weight. And the pressure-balanced
HydraQuad design eliminates separation
forces. Plus, Cameron’s directional control
valves are virtually leak-free — once again,
leading the industry.
• System Analyses – RAM, Power,
Communications, Hydraulic Response
• System Design Basis Documents
• Equipment Design Basis Documents
• Internal & External Interface
Factory
Identification & Management
Integration
Testing
• Resource Verification & Allocation
MANUFACTURING Factory
Site
FIRST
• QA/QC and HSE Programs
Acceptance
Integration
OIL/GAS
PROCUREMENT
Tests
Testing
SYSTEM OPTIMIZATION/
SYSTEM ENGINEERING
DESIGN ENGINEERING & REVIEWS FATs FIT SIT INSTALLATION COMMISSIONING
A N D C U S T O M E R S E R V I C E S
Q A / Q C & H S E P R O G R A M S
LIFE OF
FIELD
S Y S T E M D E V E L O P M E N T & I M P L E M E N T A T I O N
3

CAMTROL Surface Equipment
Master Control Station
Master Control Station (MCS)
The Master Control Station (MCS) provides
control and monitoring of the
complete system, including surface and
subsea installed equipment. Two complete
and segregated MCS channel networks
simultaneously monitor data
functions to and from each other, surface
and subsea. In the event of a channel
network failure, the other continues to
seamlessly operate the control system.
This dual redundant architecture eliminates
single mode failure points
and the requirement
for bumpless
transfer from
the failed to
the healthy
channel
network.
Hydraulic Power Unit
The MCS features open-architecture
electronics with dual Fast Ethernet
(or serial RS-485 and choice of topside
communication protocol including
MODBUS and Profibus) links to the host
control system. It is OPC v.2 compliant
for compatibility with all other OPC v.2
compliant equipment. The MCS standard
modems are qualified to control up
to 10 Subsea Control Modules at 40 km
(24.9 miles) offset, and the standard MCS
can accommodate up to eight modems
per channel.
Electrical Power Unit (EPU)
The Electrical Power Unit (EPU) provides
conditioned electrical power to
the topside and subsea system components.
The EPU supplies dual, isolated,
single-phase power for the subsea system
through the composite service
umbilical, together with power supply
modules for the MCS and HPU.
Hydraulic Power Unit (HPU)
The Hydraulic Power Unit (HPU) provides
redundant low- and high-pressure
hydraulic supplies to the subsea system.
Self-contained and totally enclosed, the
HPU includes duty and backup electrically
driven hydraulic pumps, dual
redundant filters, accumulators,
and control and
instrumentation
for each LP and
HP hydraulic
circuit. The
unit operates
autonomously
under the control
of its dedicated
programmable
logic controller
(PLC), which provides
pump motor control, interlocks
and interface with the MCS.
Electrical Power Unit
Topside Umbilical Termination Unit
(TUTU)
The Topside Umbilical Termination Unit
(TUTU) provides the interface between
the topside control equipment and the
main umbilical system. This fully
enclosed unit incorporates electrical
junction boxes for the electrical power
and communication cables, as well as
Topside Umbilical Termination Unit
tube work, gauges, and block and bleed
valves for the appropriate hydraulic and
chemical supplies.
4

CAMTROL Subsea Equipment
Subsea Control Module (SCM)
Rated for water depths up to 3000
meters (10,000 ft.), the CAMTROL
Subsea Control Module (SCM) is the
heart of the subsea system. The SCM
weighs less than 1000 kg (2200 lbs.)
and measures only 736 mm x 736 mm x
860 mm high (29” x 29” x 34”high),
making it the lightest, most compact
control module in the industry. This
allows easy installation and intervention
by standard work-class ROVs
with any of the CAMTROL suite of
Multi-Mode Running Tools. Yet
with up to 32 control
functions, 24 external
(4-20 mA) electrical
sensor inputs and
available multidropped
intelligent
completion capability,
the CAMTROL
SCM leads the
industry in
functionality and
future potential.
This can reduce the number of SCMs
needed for an entire project, thereby
lowering capital expenses.
The SCM provides multiplexed electro-hydraulic
control and monitoring of
a wide variety of field functions including
traditional tree functions, manifold
valve control, choke adjustment, position
indication, header pressure/temperature
monitoring, downhole intelligence
monitoring, sand detection, corrosion
monitoring and multiphase flow measurement.
Other features include:
• Oil-filled, pressure-compensated construction
designed for -10 – +50˚ C
(14º–122º F); controlled-environment
electrical connections; seawater-tolerant
materials available throughout
hydraulic system
• Diverless or diver-assisted designs
• 207 or 345 bar (3000 or 5000 psi)
nominal supply pressures for tree
and manifold valves; 345 or 690 bar
(5000 or 10,000 psi) supply pressure
for SCSSV and other HP needs
• Dual SEMs with single valve electronics
modules standard; dual valve
electronics modules are available to
increase system total availability
• HydraQuad Couplers feature pressure-balanced
shear seals which, when
combined with Cameron directional
control valves, provide virtually leakfree
operation for lower opex and
less non-productive time.
Subsea Distribution Unit
(SDU)
The modular
CAMTROL design
allows the subsea
distribution unit
to be either separate
or fully integrated.
The SDU
provides the
hydraulic,
chemical and
electrical distribution
between the subsea system and
the main control umbilical. The structure
is designed, tested and certified to
Subsea Control Module (HydraQuad Couplers not shown)
Subsea Distribution Unit
accommodate all handling loads. For
deepwater applications, the unit can
incorporate hinge-over lock capability.
All components are suitably earth
bonded and corrosion protected to suit
the installation. Additional features
include:
• ROV or diver make-up flying lead
jumpers
HydraQuad Coupler
Cameron’s exclusive HydraQuad Coupler makes up four
hydraulic connections at a time - yet fits in a space the size
of a standard single-function hydraulic coupler. This size
advantage in turn allows the Subsea Control Module to be
smaller and lighter. Plus, the HydraQuad Coupler is pressurebalanced
and rated to 690 bar (10,000 psi).
• ROV or diver-operated block and
bleed valves
• Electrical distribution system with
optional diver or ROV replaceable fuses
• ROV interfaces compliant with
API 17H
• Available with integral SCM and SAM
Subsea Accumulator Module (SAM)
The Subsea Accumulator
Module (SAM) provides
a local source of
hydraulic fluid. Each
standard SAM is fitted
with four 20-liter
(5.3 gal.) LP and two
2.5-liter (0.7 gal.) HP
accumulators, providing
sufficient capacity
to operate 100% of all
the valves on a production
tree. The SAM has the identical footprint,
lockdown and tooling interface
as the SCM and can be replaced using
any Multi-Mode Running Tool. All components
are suitably earth-bonded and
corrosion-protected via a dedicated
electrical connector.
Subsea Accumulator Module
Directional Control Valve
Linked to the hydraulic
system through the
HydraQuad Coupler, each
Directional Control Valve
controls four functions
within a miniaturized
valve body. By adding as
many as eight of these
valves to the control module,
each SCM can control up to 32 functions. Cameron’s advanced
shear seal technology provides the lowest leak rate available in
the industry.
9

Production Platform Detail
1 2
3
10
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5
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8
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2
3
4
5
6
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DCS Console
Control Room
Master Control Station (MCS)
Electrical Power Unit (EPU)
Uninterruptible Power Supply (UPS)
Battery Bank
Chemical Injection Unit (CIU)
Topside Umbilical Termination Unit (TUTU)
Hydraulic Power Unit (HPU)
ESD Radio Unit
Electrical Signal
Electrical Power
High-Pressure Hydraulic
Low-Pressure Hydraulic
Hydraulic Return
Chemical Injection

MODU Workover Detail
24
24
25
26
27
Tubing Hanger Running Tool Reeler
WOCS HPU
Workover Reeler
WOCS ESD Radio Unit
25
26
27
CAMTROL Suite of Multi-Mode Running Tools
MMRT-DH MMRT-DCOT MMRT-DLRT with
Funnel Interface
API 17H Interface
MMRT-SEM
SCM/SAM
Transportation
Cage

CAMTROL Applications
Platform Production Scenario
Seabed Intervention Scenario
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15
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19
20
21
22
23
SCM/SAM Transportation Cage
MMRT-SEM
Subsea Control Module (SCM)
Subsea Accumulator Module (SAM)
SCM Mounting Base
Controls Flying Leads
Manifold
Subsea Distribution Unit (SDU)
Umbilical Termination Assembly (UTA)
Main Controls Umbilical
Workover Umbilical
Emergency Disconnect Unit (EDU)
Workover Flying Lead
11
15
16
13
20

FPSO Production Scenario
MODU Workover Scenario
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20
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21
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23
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14

CAMTROL Installation and Workover Equipment
10
Cameron Controls offers a broad range of
modular control equipment for installation
and workover of subsea production
systems, including mono- and dual-bore
Christmas trees and SpoolTree Subsea
Christmas Trees, from either moored
drilling units or dynamically positioned
drilling units. Systems are available for
shallow water applications to 900 meters
(3000 ft.) and deepwater applications to
3000 meters (10,000 ft.).
Direct hydraulic control systems
Simple and reliable, direct hydraulic systems
are typically used for shallow water
systems up to 900 meters (3000 ft.), from
moored drilling units. Systems are comprised
of a hydraulic power unit with local
control panel, umbilical reels, deck jumpers
and emergency disconnect systems.
Electro-hydraulic multiplex systems
CAMTROL Multiplex Workover Control
Systems provide total integration of subsystems
for the control of the workover
riser equipment, production control
module for tree control, workover control
module (where applicable) and thirdparty
Subsea Safety Test Tree (SSTT)
systems. The CAMTROL systems are
available for water depths to 3000 meters
Hydraulic Power Unit Local Control Panel
Tubing Hanger Reel with Umbilical
(10,000 ft.). Available equipment includes
hydraulic power unit with local control
panel, remote control panel for drill floor
operation, umbilical reels, deck jumpers,
emergency disconnect systems, workover
control pod for vertical tree systems
and subsea jumper systems.
Equipment subsystems
Hydraulic power unit The primary
component of the control system, the
hydraulic power unit provides hydraulic
fluid at pre-determined levels of pressure,
flow and cleanliness. The hydraulic
power unit includes redundant LP and
HP pump systems, dual reservoirs, filtration
to NAS 1638 Class 6, independent
transfer/clean-up pump and filter
system, LP and HP accumulation, local
control panels for HPU and workover
functions, and PLC control for electrohydraulic
systems.
Umbilical reels Umbilical reels are used
to store and deploy system umbilicals
which connect between the surface and
subsea equipment. Reels are provided
with variable speed pneumatic drive, utilizing
a high-speed air motor and high
ratio gear box for precise control, as well
as a fail-safe braking system and interlocks
to ensure safe operation. A levelwind
device is provided to ensure an
even lay of the umbilical onto the reel
during retrieval of the subsea equipment.
Emergency disconnect systems
Emergency disconnect systems provide
the means to safely disconnect the surface,
rig-mounted equipment from the
fixed subsea equipment in the event of
drilling unit drift or drive-off, or other
emergency situation. For dual-bore systems,
disconnect equipment includes control
of the riser safety and emergency
disconnect packages, using hydraulic or
electro-hydraulic failsafe systems. For
SpoolTree systems, it typically involves an
Emergency Disconnect Unit (EDU) which
provides a means of safely disconnecting
the external workover umbilical from the
subsea equipment prior to disconnecting
the drilling riser from the BOP stack.
Workover control pod Workover control
pods utilize CAMTROL production
control system technology to provide
a compact, highly reliable system for
deepwater dual bore workover and light
intervention control systems. The workover
pod is easily removeable on deck
for maintenance and provides dual
redundant electronics. Use of a common
power and communication system is
possible for both the workover and
production pods, allowing a truly
integrated control system.

CAMTROL Intervention Equipment
Intervention flexibility
The CAMTROL system uses common
intervention methods for the retrieval
and re-installation of the SCM, as well
as the SAM, compact multi-phase flow
meter and Cameron Willis Subsea
Retrievable Chokes. Methods may
include diver-assist, diverless, guideline,
guidelineless and ROV-assisted.
Multi-Mode Running Tool
Cameron Controls offers a suite of
Multi-Mode Running Tools (MMRT),
which perform installation and retrieval
of various system elements, including:
• Installation and change-out of SCM
• Installation and change-out of SAM
• Installation and change-out of
inserts in the Cameron Willis Subsea
Retrievable Choke
• Installation and change-out of compact
multi-phase flow meters
The standard design of the MMRT
allows these operations to be performed
MMRT-SEM (Seabed Exchange Mode)
using common intervention methods —
diver-assisted, conventional guideline,
guidelineless or with an ROV — in water
depths to 3000 meters (10,000 ft.).
The MMRT is designed for efficient
operation with a work-class ROV and
is interface-compliant with API 17H
using weight transfer systems for
neutral buoyancy.
The MMRT-DH, one of a suite of Multi-Mode Running
Tools, can be operated subsea by ROV using manipulators
to function the tool, or at the surface using an umbilical.
Deepwater Liftline Running Tool
Designed with the identical functionality
and capability of the MMRT, the
Deepwater Liftline Running Tool (DLRT)
is specifically intended for applications
without high currents or other problematic
conditions. The DLRT is suspended
by a liftline and can be guided by an
ROV.
Diver Change-Out Tool
The Diver Change-Out Tool (DCOT)
is specifically designed for diver intervention
applications for a variety of
change-out functions. Like the MMRT,
the DCOT
locates onto
an API 17H
weight receptacle
interface
and is run on
a liftline with or without guide wires.
SCM/SAM Transportation Cage and
Jumper Deployment Basket
The Transportation Cage is used to
lower a replacement SCM or SAM to
the seabed for installation, while also
providing a mounting position for the
module being retrieved. The Jumper
Deployment Basket provides a central,
local source to enable easy installation
of subsea jumpers.
ROV compatibility
All CAMTROL subsea components
are designed compatible with workclass
ROVs, and are interface-compliant
with API 17H.
CAMSERV Aftermarket Services
For the life of your project — and your equipment
— CAMSERV Aftermarket Services
offers a one-stop approach to any servicerelated
need.
Through 55 worldwide Service Centers, linked
through Cameron’s Global Product Search
Engine, CAMSERV offers a broad range of
quality services, as well as reconditioned
products and OEM replacement parts to keep
projects running smoothly. CAMSERV services
include:
• Equipment repair and re-manufacture
• Reconditioned equipment sales, rental
and exchange
• Replacement parts
• Field services
• Computerized customer asset management
services
• Consignment programs
CAMSERV brings you more ways to minimize
your Total Cost of Ownership. And only
CAMSERV offers the worldwide resources
of Cameron, with the 24/7 convenience and
personal, responsive service of a local
supplier — anywhere you are.
11

Cameron Controls
6650 Bingle Road
Houston, Texas 77092
Tel 713 683 4600
Fax 713 683 4729
Cameron Controls
Lueckenweg 1
29227 Celle, Germany
Tel 49 5141 8060
Fax 49 5141 806333
Cameron Controls
ICS House Badentoy Park
Badentoy Avenue
Portlethen
Aberdeenshire, Scotland
AB12 4YA
Tel 44 1224 282 000
Fax 44 1224 781 800
Visit our website at www.camerondiv.com
or contact us at camtrolinfo@camerondiv.com
API Q1 Quality System Certificate; API 16D Control Systems
for Drilling Well Control Equipment; API 17D Subsea
Wellhead and Christmas Tree Equipment; ISO 9001 Quality
System Certificate; API License # 16D-0012; API License
# 17D-0015; ISO 9001 License # 0001
MOSAIC, SpoolTree, Cameron, CAMSERV, CAMTROL, and HydraQuad
are trademarks of the Cooper Cameron Corporation, Cameron Division.
© Cooper Cameron Corporation, Cameron Division, Printed in USA, 04/01, HG/7.5M, TC1494