iMAPLA - gts generator. technik. systeme.

Intelligent power generation.
// GTS SOLUTIONS
iMAPLA
Intelligent system solutions for Magnet plate lifters/systems
www.gts-generator.com

02 // iMAPLA
// imapla
MATERIAL HANDLING AND SORTING:
WITH iMAPLA FROM GTS
Our iMAPLA Systems consist of intelligent controls and generators for heavy duty
lifting magnets which offer the optimum solution for high productivity in material handling
and sorting.
MAXIMUM EFFICIENCY ////////////////////
EFFECTIVITY////////////////////////////////////
· up to 25% shorter handling cycles
· maximum efficiency
MAXIMUM ///////////////////////////////////////
REliability //////////////////////////////////
· designed for 100% duty cycle
· 100% hermetically sealed housing
· Protection Class IP 54 and above
· corrosion-free materials in compact
lightweight design
OUTSTANDING //////////////////////////////
PRICE-PERFORMANCE RATIO /////
· self-contained system
· modular concept
· easy retrofit

iMapla // 03
Intelligent /////////////////////////////////////////
Controls ////////////////////////////////////////////
· automatic adjustment to various magnet plate sizes
· extensive diagnostics capability (standard installation)
· vibration free and reliable hydraulic or belt drive
SafEty through ///////////////////////////////////////
SELF-PROTECTING CIRCUITS ////////////////////
· protects against: short circuits, loose and interrupted
connections, overloads, defective insulation, overheating,
low and high speeds, …
· watertight protection against environmental influences
Maintenance-FREe //////////////////////////////
SYSTEM /////////////////////////////////////////////////
· wear-free electronics
· no mechanical switches
· brushless generator
// More INFORMAtION:
Shortcut to More
Information:
Telephone: +49 (0) 71 74 89 80 00
E-Mail: info@gts-generator.com

04 // systems advantages
// Systems advantages
everything with system.
and everything from GTS.
The iMAPLA is an intelligent system, with optimally matched components – for greater performance
and custom adaptations.
UNSURpassed performance: //////////////////////
THE CONTROLs /////////////////////////////////////////////
· quadruple protection against short circuits and overloads
· no external power supply needed (self-exciting)
· Plug & Play: pluggable connections for simple
installation and service
· self-protecting electronics
· vibration and shock resistant
· 100 % impermeable per IP 65
· parameterized digital generator controller
MAPLA
main board
cooling element
Voltage regulator
drop control unit
plug to magnet plate
IGBT power
amplifier
Highest robustness: ////////////////////////////
the Generator ////////////////////////////////////
shaft
· brushless, robust synchronous generator,
electronically controlled
· housing of corrosion – free alloy
· widely usable speed range (2.800 – 4.500 U/min)
· housing tolerant against dirt /special profile
brushless
exciter
stator coil
magnet
rotor
bearing
fan
HIGHEST EFFICIENCY
The proprietary iMAPLA energizing and
de-energizing process allows for shortened
cycle times.
magnet lift force (F)
LIFTED
demagnetization
controlled magnetic force
for reduced cycle times
Quick drop
GTS iMAPLA-System
conventional
systems
> considerably reduced operation timing
> up to 25 % higher handling capacity
time (sec)
rapid magnetizing
through burst excitation
highly dynamic:
allows rapid load drop and
very short cycle times

iMapla // 05
iMAPLA MMI
GTS GmbH & Co. KG // 73563 Möglingen
MMI (MAN-MACHINE-INTERFACE) /////////////////////
/////////////////////////////////////////////////////////////////////
· selectable operations: material handling or sorting
· perfect sorting – at the touch of a button
· easy to follow on - board diagnostics incl. magnet plate
· rapid and precise localization of faults
· blink code for remote diagnosis
THE iMAPLA-SYSTEM
MAGNET PLATE /////////////////////////////////////////////
///////////////////////////////////////////////////////////////////
· hermetically sealed, cast steel housing
· wear and shock resistant
· long duty cycle (up to 75 %)
MAXIMum protection
The intelligent iMAPLA-System
protects the magnet plate and the
complete generator system.
> protection against overloads
> fail safe mode
> detection of cable and
magnet defects
magnet
voltage
230 V DC
maximum
permitted
nominal
current of
MAPLA
start-up
phase
measuring and
testing phase
(Learning phase)
conventionally system at overload
The iMAPLA System
limits current to magnet
The reduced output voltage
protects the generator and the
electronics against overload
steady state
time (sec)

06 // options for installation and application
// OPTIONS FOR INSTALLATION AND APPLICATION
INSTALLATION AND APPLICATION:
SIMPLY UNBEATABLE.
The iMAPLA System stands out through its modular design which allows quick and uncomplicated
assembly and offers users a variety of applications.
SIMPLE INSTALLATION
The iMAPLA System components are
plug-in (magnet plates, magnet plug,
power cable) and are easily assembled.
The iMAPLA System automatically
adjusts itself to different plate sizes
and guarantees optimal efficiency at
every operating point.
The iMAPLA is designed with intelligent
controls for stable and vibration - free
belt or hydraulic drive.
// GENERATORs types of drives:
belt driven
hydraulic driven
The iMAPLA System is available as a
single unit (generator and electronic
steering combined) or as an external
unit with a separate control unit for
flexible installation).
direct driven
generator
installation (HYDRAULIC driven) //
FITTED DIRECTLY TO THE Generator
Plug & Play // USER-FRIENDLY INSTALLATION due TO
PLUGGABLE COMPONENTS
OPEN installation // enclosure for protection
against environmental hazards

iMapla // 07
various APPLICATION options
The iMAPLA System is the professional solution
for your mobile magnet plate system regardless of
location and degree of mobility.
The iMAPLA concept makes it possible to use the
advantages of the system in varying applications and
industries - always with the benefits of a professional
system solution tailored to your specific application.
iMAPLA in material handling //
IDEAL FOR THE handling of metal chips
iMAPLA IN THE DEMOLITION INDUSTRY //
OPTIMUM FOR DEMOLITION AND clean-up WORK
iMAPLA in transfer CENTER // RELIABLE
FOR MATERIAL HANDLING AND MATERIAL SORTING

iMapla
TECHNIcal DATa
iMapla // Intelligent Magnet plate systems
Single Unit ////////////////////////////////
(Base version) ///////////////////////////
Controller fitted to the
generator. Located on top
or side
External Unit /////////////////
(flexible cable lengths) //
Controller can be
installed separately.
iMAPLA 8 iMAPLA 13 iMAPLA 17 iMAPLA 20 iMAPLA 25/30
nominal capacity
ED 100 %
8 kW 13 kW 17 kW 20 kW 25/30 kW
nominal voltage 230 V DC 230 V DC 230 V DC 230 V DC 230 V DC
burst voltage 280 V DC 280 V DC 280 V DC 280 V DC 280 V DC
nominal current 34,7 A DC 56,5 A DC 73,9 A DC 87 A DC 108/130 A DC
rpm-range 2.800 – 4.500 rpm 2.800 – 4.500 rpm 2.800 – 4.500 rpm 2.800 – 4.500 rpm 2.200 – 3.500 rpm
weight single unit 64 kg 75 kg 96 kg 124 kg 196 kg
weight external unit 48/15 kg 61/16 kg 80/35 kg 82/41 kg 155/85 kg
GTS is known as the global market leader in the field of mobile generator technology.
GTS-Systems are known for their excellent performance characteristics and first-class quality.

iMapla
Accessories // FOR iMAPLA SYSTEMS
Cable accessories Magnet plates Diagnostic tools Hydraulic accessories Remote control
Extensive cable
accessories
with holders for safe
connection to all types of
magnet plates
Heavy Duty
magnet plates
from light weight
design to operation
under most severe
conditions
Easy trouble shooting
or system diagnosis
through mobile and
easy-to-use tools
Universal adaptation
options
for various types of
hydraulic motors
Wireless radio control
of iMAPLA systems:
Visual display of all
operational conditions
without the time
consuming MMI cabling
Our accessories allow you to modify the iMAPLA system to your individual needs. For any questions
about our accessories please do not hesitate to call us.
iMAPLA GENSET // COMPLETE UNIT WITH INTERNAL-COMBUSTION ENGINE
GENSET Benzin
GENSET Diesel
nominal capacity
ED 100 %
8 kW 8 – 30 kW
nominal voltage 230 V DC 230 V DC
burst voltage 280 V DC 280 V DC
nominal current 34 A DC 32 – 130 A DC
weight ca. 150 kg ab 350 kg
iMAPLA Genset ///////////////////////////////////////////////////////////////////////////////
/////////////////////////////////////////////////////////////////////////////////////////////////////////

GTS service
ALL ROUND SERVICE FOR YOUR
MAGNET PLATE SYSTEMS
DEVELOPMENT //////////////////////////////
Benefit from the extensive know-how of our engineers:
We develop perfect tailor-made solutions for your needs.
INSTALLATION //////////////////////////////////
The GTS installation team provides expert installation of the iMAPLA
system in your plant quickly, competently and reliably.
TRAINING ///////////////////////////////////////////
We offer extensive product training for your service team. You learn to
trouble-shoot and repair all potential faults. Tried and tested for many years
and delivered on-site if required.
REPAIR AND ///////////////////////////////////////////
SPARE PARTS supply ////////////////////////////
The GTS Repair Service is the ideal partner for expert and cost-effective
maintenance or repair of your magnet plate system. Detailed information
can be found on: www.gts-generator.com/reparaturservice
Generator-Technik Schwäbisch
Gmünd GmbH & Co. KG
Ziegelfeldstraße 62 + 65
73563 Mögglingen
T. +49 (0) 7174 8 98 00-0
F. +49 (0) 7174 8 98 00-25
ADdRESS cONTAcT ONLINE
E. info@gts-generator.com
W. www.gts-generator.com