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Heißkanaldüsen Typ SLT/-DLT Customer information

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1.5. 14<br />

iA<br />

<strong>Heißkanaldüsen</strong> <strong>Typ</strong> <strong>SLT</strong>/-<strong>DLT</strong> <strong>Customer</strong> <strong>information</strong><br />

Hot runner technology for medical<br />

products: Precision millions of times<br />

Implementation of tandem technology requires an<br />

injection molding machine with a relatively high<br />

installation height of the mold and adapted<br />

programming. B.Braun decided to use a machine of the<br />

type Engel 200/90 V Electric with an electrical injection<br />

unit.<br />

“The hot runner system is the highlight of the tandem<br />

mold,” emphasizes Stefan Moser. “This system does not<br />

only guarantee an equal filling of the cavities on both<br />

sides of the mold, but also a faultless gate point at the<br />

protective caps.” “Because of the high number of cavities<br />

24+48 in the tandem mold, we first focused on a 24+48drop<br />

hot runner system with individually controlled open<br />

single nozzles,” says Walter Ehlert, responsible for<br />

consulting and sale at GÜNTHER Heisskanaltechnik.<br />

For about 20 years B.Brown has been trusting in<br />

components provided by the company from<br />

Frankenberg.<br />

Picture: Open multi-tip nozzle of the type 26ZHT – all in all 24 nozzles<br />

are installed in the two parting lines of the mold: 12 of them with two<br />

tips each on the Mini-Spike side, and 12 of them with four tips each<br />

on the Transofix side<br />

Picture: Mini-Spike, a withdrawal and injection spike for multi-dose<br />

containers (above) and Transofix, a transfer device (below), each of<br />

them with a protective cap (green color): Such a protective cap made<br />

of polyethylene (Lupolen 3020K) barely weights 0.5g<br />

“But it would have been too demanding and expensive to<br />

install such a system within the planned compact mold,”<br />

Walter Ehlert continues to explain. Since the hot runner<br />

with multi-tip nozzles did function well in the mold in<br />

stock, this technical alternative solution has finally come<br />

into view.<br />

Ehlert describes the advantages of multi-tip nozzles for<br />

tandem production in the following way: “These nozzles<br />

have a very small structural shape, therefore they allow<br />

very small patterns in the mold, keeping the controlling<br />

effort low.” However, the use of multi-tip nozzles is often<br />

a compromise because there is only one control zone for<br />

four gates. Therefore the user cannot control the details<br />

of the process so well as with single nozzles. However,<br />

with “simple” materials this feature can be compensated<br />

for without any problems.<br />

The concept of the hot runner system comprises twelve<br />

open multi-tip nozzles per parting line; the ones of the<br />

type 26ZHT18/2/67-S with two tips on the Mini-Spike<br />

side, and the others of the type 26ZHT18/4/67-S with<br />

four tips on the Transofix side. Valve gate technology<br />

was originally planned only for the sprue bar. However,<br />

since the mold was thought to work with a stiff sprue bar<br />

which moves away when the parting line 1 opens, valve<br />

gate technology was also provided for the injection<br />

molding machine along with the needle valve in the<br />

sprue bar.<br />

For any questions, please contact our Application Engineering department at + 49 (0) 6451 5008-31 or -63.<br />

The <strong>information</strong> is given in accordance with our present-day knowledge and is meant to provide technical background.<br />

www.guenther-hotrunner.com<br />

Subject to technical changes 7/12

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