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PRODUCT GUIDE<br />

<strong>DATA</strong> ACQUISITION<br />

KAM-500<br />

Reliable, Compact, Modular,<br />

High Performance DAUs<br />

LEADERS IN AIRBORNE <strong>DATA</strong> ACQUISITION<br />

www.instrumentation.it<br />

INSTRUMENTATION DEVICES SRL<br />

Via Acquanera 29, 22100 COMO (Italy) tel. +39.031.525391 - fax +39.031.507984 - info@instrumentation.it


<strong>DATA</strong> ACQUISITION<br />

About ACRA CONTROL<br />

ACRA CONTROL is a world leading supplier of airborne data acquisition networks and recording systems and<br />

real-time data processing ground stations to the aerospace industry. With two decades of experience, our<br />

reputation is built on reliable and innovative COTS products – a result of sustained investment in R&D and<br />

engineering expertise. This combined with AS9100 quality processes and strong program management ensures<br />

top class capabilities in aerospace projects of any size. ACRA CONTROL’s customers include all of the major<br />

aerospace prime contractors and test agencies with products supplied to over 300 different platforms in 40<br />

countries worldwide.<br />

The ACRA CONTROL Difference<br />

ACRA CONTROL’s KAM-500 data acquisition units (DAUs) are driven by hardwired finite state machines making<br />

them extremely reliable. Their compact, low power design makes them ideal for installing in locations that have<br />

limited space. ACRA CONTROL’s DAUs operate in the harshest environments thanks to their MIL-SPEC<br />

environmental ruggedness.<br />

There are over a hundred modules available that support advanced signal conditioning, avionics bus monitoring,<br />

video/audio compression, integrated data logging and multiple output formats; all of which adhere to the “any<br />

module, any chassis, in any combination” rule. This has many benefits including a simple upgrade path and<br />

enabling highly customized systems to be built using COTS product.<br />

The KAM-500 was designed to be ‘network native’ and gathers data with precision synchronization even across<br />

a large distributed system. It can operate in many industry-standard topologies, such as Ethernet, PCM and<br />

CAIS. The KAM-500’s well-proven backplane uses a 100% digital architecture to support a throughput of up to<br />

64Mbps (4Msps with 16 bits per sample) per chassis, aggregating up to gigabit per second throughput for a<br />

network distributed system.<br />

The KAM-500 is based on open and mature standards and protocols for transmission, system synchronization,<br />

management and configuration. The chassis’ modularity yields an exceptionally long useful life with a direct<br />

upgrade path to new technologies that ensures the solution is future proof.<br />

A complete suite of setup and management software that significantly improves setup times completes the<br />

solution by providing integrated tools and an intuitive display environment.<br />

Features<br />

Reliable and rugged - Driven by hardwired finite state machines; operates in harsh environments<br />

Compact and low power - Ideal when space and power are limited<br />

High performance - High system throughput and data integrity<br />

COTS modular design - 100+ plug-in modules fit all chassis<br />

Powerful software - Intuitive, fast set-up and programming; Tight integration with display/analysis<br />

1


PRODUCT GUIDE<br />

One Product, Many Applications<br />

ACRA CONTROL’s flexible data acquisition systems are used in a wide range of applications including<br />

Flight Test <strong>Instrumentation</strong><br />

ACRA CONTROL provides the most widely-installed<br />

Flight Test <strong>Instrumentation</strong> (FTI) system in the world<br />

with more flight hours than any other. Proven COTS<br />

hardware, short delivery times, tightly integrated<br />

software and a large dedicated team of application<br />

engineers lowers risk and saves time on FTI projects.<br />

Aircraft Usage Monitoring<br />

The rugged, compact recorder systems from ACRA<br />

CONTROL benefit aircraft usage monitoring<br />

applications with their flexible interface support and<br />

optional built-in test and solid-state recording. Open<br />

data formats facilitate easy data export to data<br />

analysis software.<br />

Remote Data Concentrator<br />

The KAM-500’s rugged construction and high channel<br />

count to size ratio makes it perfect for acquiring data<br />

from remote locations for delivery to a central point<br />

over a single cable yielding savings in cable weight<br />

and reducing installation design complexity.<br />

Launch Vehicle <strong>Instrumentation</strong><br />

The KAM-500 has proven its reliability and<br />

performance on launch vehicle applications such as<br />

United Launch Alliance’s Delta II and SpaceX’s Falcon<br />

9. Its design is suitable due to its small size, high<br />

channel density and launcher specific benefits such as<br />

transmission black-out buffers for delayed data<br />

transmission.<br />

Flight Data <strong>Acquisition</strong> for Crash Recorders<br />

The KAM-500’s high reliability, live on power-up<br />

functionality and flexible interface support ensures<br />

highly configured systems can be built and later<br />

modified using off the shelf modules that remove the<br />

cost of bespoke designs.<br />

Communications Interface Unit (CIU) for<br />

Unmanned Aerial Vehicles (UAVs)<br />

The KAM-500 can act as a CIU, interfacing between<br />

the Air Data Terminal (ADT) and a host of platform<br />

and payload electronics. Data translation, signal<br />

processing and conditioning, encoding / decoding and<br />

recording can all be delivered in a single, adaptable<br />

unit.<br />

2


<strong>DATA</strong> ACQUISITION<br />

Reliable <strong>Acquisition</strong><br />

KAM-500 data acquisition is based on a simple and robust concept – the ‘acquisition cycle’. Finite state machines<br />

are implemented on fixed function FPGAs (Field Programmable Gate Arrays), not software dependent<br />

microprocessors. The FPGA is configured to repeatedly perform the same set of actions so that hardware performs<br />

reliably and in a completely deterministic manner– ‘works once, works always’.<br />

<br />

<br />

<br />

No software, stack or microprocessor<br />

No real-time decisions or interrupts<br />

No operating system (no boot up time)<br />

No analog multiplexers =<br />

simultaneous sampling + no crosstalk<br />

The hardware has been designed for reliability<br />

No potentiometers, jumpers or relays<br />

No SIMS (programmable filters)<br />

I 0<br />

I 1<br />

Out<br />

High Performance<br />

The KAM-500’s high performance is achieved using an all-digital backplane with a throughput of up to 64Mbps<br />

(4Msps with 16 bits per sample). The KAM-500 supports hundreds of analog channels in a single, stand-alone chassis.<br />

For distributed systems the number of channels increases to thousands. All analog modules have high data integrity<br />

as<br />

Every analog channel has its own antialiasing filter, instrumentation amp at least 16 bit ADC and<br />

programmable digital filter<br />

Digital filtering is applied using FIR and IIR techniques for a wider choice of sampling rates, more accuracy<br />

and repeatability as well as immunity to temperature drifts<br />

All parameters are sampled independently of transmission<br />

Time correlation of sampled data is straightforward as parameters sampled at the same rate are sampled at<br />

exactly the same point in time<br />

Simultaneous sampling occurs across the complete system in every card in every chassis making it<br />

unnecessary to realign or interpolate samples during analysis<br />

Sel<br />

PSU<br />

Generates +5, +/-12V, +/-7V<br />

Isolated/filtered/ protected<br />

BACKPLANE CONTROLLER<br />

with data encoder<br />

PCM or Ethernet<br />

USER SLOTS<br />

Any module in any slot<br />

3, 6, 9, 13 as standard<br />

DIGITAL BACKPLANE<br />

Synchronous Clock, at 8MHz, Address and Data lines, Read/Write Strobes<br />

3


PRODUCT GUIDE<br />

Compact, Low Power<br />

The compact size and low power requirements of the KAM-500 make it a perfect fit for the majority of airborne<br />

applications. The all-digital system-level design and well-proven, stable and mature backplane architecture, together<br />

with the availability of a wide range of module-level core logic, combine to ensure that no challenge is too great<br />

where the program merits the customization of COTS technology and the schedule can accommodate the<br />

corresponding lead-times.<br />

Standard Chassis<br />

3, 6, 9, 13 user slots<br />

Single units to large distributed systems<br />

3U 6U 9U 13U<br />

Alternative Chassis<br />

Compact units in variable sizes and form factors<br />

5F<br />

TKAM *<br />

1F *<br />

microKAM<br />

12R<br />

3F<br />

4L<br />

Refer to Mechanical Specifications on page 11<br />

* design concepts<br />

Modular, Future Proof<br />

A key concept behind KAM-500 is “any module, any chassis, in any combination”. Modules or chassis can be added<br />

to the system or individually replaced. There are over a hundred modules and variants available and chassis can be<br />

built with any mixture of modules – analog, digital, bus etc. – to meet the specific needs of a program. This<br />

modularity means inventory requirements are minimized and it is easy to modify or upgrade a system by simply<br />

replacing modules that interface to<br />

<br />

<br />

<br />

<br />

Sensors<br />

Avionics buses<br />

Audio / video<br />

Serial / parallel data<br />

The ACRA CONTROL solution is highly future proof with new modules added continuously every year that work<br />

with the same KAM-500 chassis. This is reinforced with the proven, easy migration path to new networking and<br />

sensor technologies such as smart and wireless sensor networks.<br />

4


<strong>DATA</strong> ACQUISITION<br />

Open<br />

ACRA CONTROL’s product design is based on the iNET-X framework which leverages<br />

open standards for systems management, time synchronization, Data <strong>Acquisition</strong> Unit<br />

(DAU) configuration and data transmission. It is a complete framework that has been<br />

developed around the core recommendations and technologies outlined in the CTEIP<br />

Integrated Network Enhanced Telemetry (iNET) standard ensuring interoperability for<br />

instrumentation networks. In essence iNET-X<br />

<br />

<br />

<br />

<br />

eXtends iNET to ensure high performance and network coherency<br />

eXcels at providing ease of set-up and management for networked DAS<br />

eXceptionally comprehensive statement on protocols and standards<br />

ensuring a future proof system<br />

eXtremely reliable and rugged hardware specification<br />

One key aspect of the iNET-X framework is the metadata layer which is defined as XidML. This is an open XML<br />

metadata standard for the aerospace community that has been developed and published by ACRA CONTROL in<br />

cooperation with industry partners. It provides a vendor-neutral hardware configuration platform that describes how<br />

data is acquired, processed and packaged for transmission, storage or reproduction and facilitates device<br />

interoperability.<br />

Rugged<br />

ACRA CONTROL’s products are designed to operate in the harshest environments for example rotor hubs, engine<br />

casings, fast jet wings and solid rocket boosters. The modules are rugged by design e.g. their small form factor is<br />

inherently vibration resistant. The chassis are fully environmentally qualified for the aerospace environment – please<br />

refer to the environmental specifications section for details. A limited set of modules and chassis are available to<br />

operate in extreme temperatures between -55 to 105ºC, for example on engine casings or launch vehicles.<br />

Common Product Features<br />

User Modules<br />

Standard Front Panel<br />

Power Supply<br />

Controller<br />

2 Mbytes of EEPROM<br />

Non-volatile Logic<br />

Standard Backplane<br />

5


PRODUCT GUIDE<br />

Bus Monitors<br />

The avionics busses ARINC-429 and high speed MIL-STD-1553 have been joined by commercial standards such as<br />

Ethernet, CAN-bus and FireWire. ACRA CONTROL provides ‘Parsers’, ‘Snarfers’ and ‘Packetizers’ to monitor a wide<br />

range busses in a standardized manner without interfering with the busses operation.<br />

1<br />

Bus Parser Snarfer Packetizer<br />

requires external device<br />

AFDX<br />

<br />

Parser - Extracts specific data from a<br />

bus and places it into defined words<br />

ARINC-429 <br />

along with status information. Data is<br />

ARINC-573/717<br />

<br />

triple buffered to ensure the data remains<br />

coherent. A MIL-STD-1553 parser is<br />

ASCB-D 1<br />

sometimes referred to as IRIG-106<br />

CAIS<br />

<br />

Chapter 4 monitor.<br />

CAN-bus<br />

<br />

Snarfer – Places traffic and tags, along<br />

CCDL / MCDL<br />

<br />

with content identifiers, into a FIFO that<br />

CSDB<br />

<br />

ensures data is not lost if read fast<br />

EF-2000 FCS<br />

<br />

enough. For MIL-STD-1553 snarfing is<br />

Ethernet <br />

sometimes referred to as Chapter 8 or<br />

All-bus monitoring.<br />

FiberChannel 1<br />

FireWire<br />

<br />

Packetizer – Coherently embeds<br />

IRIG 106 PCM <br />

multiple whole messages / frames /<br />

packets of various lengths in an IP packet.<br />

MIL-STD-1553 Because traffic and tags can be inferred<br />

Panavia <br />

from the location in the packet payload,<br />

content identifiers are not required and<br />

RS-232/422/485 <br />

therefore less overhead / bandwidth is<br />

S200 beta mode FireWire <br />

required. There are also overhead savings<br />

with respect to time and status<br />

Serial data bus<br />

<br />

information which can be IP packet wide.<br />

STANAG-3910<br />

<br />

TTP bus <br />

Transmitters<br />

ACRA CONTROL’s transmitter modules encode data into a format suitable for transmitting to an external source e.g.<br />

another DAU, a recorder or an RF transmitter. Any chassis can transmit one or more of the following standards:<br />

ARINC-429 / 573 / 717, CAIS, Ethernet, IRIG 106 PCM, MIL-STD-1553, RS-232/422/485. Our compiler ensures that<br />

transmission occurs independently of data acquisition.<br />

Ethernet transmitters with aperiodic packet support do not transmit empty IP packets. PCM encoders designed for<br />

PCMoIP applications have aperiodic packet support and behave very like CCSDS encoders except that any group of<br />

words in the PCM frames can be allocated to a Packetizer.<br />

6


<strong>DATA</strong> ACQUISITION<br />

Network Native<br />

ACRA CONTROL has developed reliable high performance Ethernet interface modules and rugged aggregators and<br />

switches that allow the ‘network native’ KAM-500 to be interconnected in an Ethernet network. In such a network,<br />

setup, data acquisition and synchronization occurs over a single Ethernet connection, leading to significant savings in<br />

wiring complexity and weight.<br />

Standard protocols are used for programming (TFTP), health status monitoring (SNMP) and synchronization (IEEE<br />

1588). The managed switches transmit IEEE 1588 PTP packets to synchronize a system to better than 100ns, even<br />

across large distributed systems. There is no adaptive or dynamic switch behavior as the Ethernet data output of the<br />

DAU is predictable and known in advance. This deterministic acquisition and transmission facilitates coherency.<br />

Data from an Ethernet KAM-500 is optimally packetized for Ethernet transmission and recording but can be also be<br />

converted in many other industry standard protocols. This facilitates hybrid system e.g. PCM DAUs can be integrated<br />

into an Ethernet system or Ethernet data can be converted to PCM for telemetering.<br />

Flexible Network Configuration<br />

PCM to Ethernet Link<br />

Time Source<br />

Programming<br />

Ethernet<br />

PCM<br />

Time<br />

Prog<br />

ACRA CONTROL<br />

DAUs<br />

IP Recorder<br />

Managed<br />

Grandmaster<br />

Ethernet to PCM Bridge<br />

Unmanaged<br />

Aggregator<br />

7


PRODUCT GUIDE<br />

DAS Studio<br />

DAS Studio is ACRA CONTROL’s hardware setup and<br />

management software that has been developed using<br />

feedback from the data acquisition community which ACRA<br />

CONTROL has been supporting for two decades. It has been<br />

designed to save time in entering, reviewing and validating<br />

setup information and to ensure that instrumentation is<br />

correctly configured. DAS Studio provides hardware discovery,<br />

setup, programming, validation and reporting in a single<br />

integrated environment.<br />

The software is optimized for multi-core platforms with a<br />

multi-threaded architecture and parallel processing. This high<br />

performance means that system validation and programming<br />

is performed in minutes or even seconds.<br />

The integrated environment allows status, discovery,<br />

programming and other tools to be accessed without having to<br />

exit and launch another application. The user interface is simple<br />

and easy to learn with data rich tables and a consistent look that<br />

cuts through the complexity of configuring a data acquisition<br />

system.<br />

<br />

<br />

<br />

<br />

<br />

<br />

<br />

<br />

<br />

System automatically discovers interconnected<br />

devices and manages inter-chassis communication<br />

Seamlessly integrate 3 rd party equipment<br />

View how the system is configured at a glance<br />

Change thousands of settings simultaneously<br />

Re-use of proven configurations<br />

Rapid system programming via XidML task file<br />

Edit frames using a visual editor with custom<br />

parameter color coding and zoom and pan functions<br />

Dynamically check for errors<br />

Generate a HTML report from XidML files<br />

8


<strong>DATA</strong> ACQUISITION<br />

Added Value Applications<br />

Balance: automate laborious tasks<br />

Automatically balance thousands of strain gages<br />

Days of work reduced to minutes<br />

Preflight: accelerate testing<br />

Compare a saved snapshot file with a system and discover differences<br />

Check the state of the chassis by running self-test and report findings<br />

Assist flight technicians in determining if a system is ready for flight<br />

Shunt: gain preflight confidence<br />

For preflight confidence checks<br />

Simulate the shunting resistance across the bridge of a strain gage<br />

Quicklook<br />

Quicklook is the latest version of ACRA CONTROL’s real-time<br />

data visualization software. It is based on GS Works and allows a<br />

'quick look' at data to get instant feedback on the onboard<br />

configuration without needing a full ground station setup -<br />

perfect for lab-bench or pre-flight testing. It has direct XidML<br />

support, features event marking and test points and drag and<br />

drop functionality for display set-up and parameter viewing - all<br />

embedded in one tool. There is a three-minute scroll back feature<br />

for instant recall, so you can rewind in real-time to examine<br />

interesting data. The configuration can be exported to GS Works.<br />

9


PRODUCT GUIDE<br />

Related Products<br />

GS Works<br />

GS Works is a complete real-time and post-test display and analysis software<br />

suite. ACRA CONTROL’s products are tightly integrated with GS Works<br />

through common metadata meaning it uses all the parameter information<br />

entered in DAS Studio.<br />

<br />

<br />

<br />

<br />

Tightly integrated with ACRA CONTROL’s products<br />

Extensive data capabilities include every data point being cached to disk allowing scroll back of the data<br />

through the time history while continuing to store data in real-time<br />

Powerful time and frequency domain analysis available, e.g. derived equations, digital filtering, bode analysis<br />

and FFT transforms<br />

Displays, data, video and analysis techniques can be built over multiple monitors, tested and saved with little<br />

effort at any time during the mission or at the engineer's desktop<br />

Network Switches<br />

ACRA CONTROL manufactures rugged unmanaged aggregators and<br />

managed grandmaster switches with a variety port and speed<br />

configurations. The managed switches transmit IEEE 1588 PTP packets to<br />

synchronize a system and allow users to customize the number of DAU and<br />

aggregator ports to suit varied applications. A console port is available for<br />

programming and also functions as an aggregator port. Please refer to the<br />

Networks Product Guide for further details.<br />

Recorders<br />

ACRA CONTROL’s recorders are stand-alone compact, rugged units that<br />

record data directly from an Ethernet network. They support IRIG/GPS time<br />

synchronization and have removable CompactFlash® or SATA solid-state<br />

drive storage options. The SSR-500 range also features modular data<br />

acquisition capabilities. Please refer to the Recorders Product Guide for<br />

further details.<br />

Ground Stations<br />

ACRA CONTROL provides sophisticated ground station systems based on<br />

cutting edge bit synchronizer, Smart Source Selector and decommutator<br />

technology. The resulting systems significantly improve signal reception and<br />

increase data throughput. They offer an end to end solution from receiver to<br />

processed data with tightly integrated hardware and software. Please refer to<br />

the Ground Stations Product Guide for further details.<br />

10


<strong>DATA</strong> ACQUISITION<br />

Operational Specifications<br />

Electrical Specifications<br />

Input Voltage 18-40 VDC, 28 VDC (typical)<br />

Power<br />

Efficiency<br />

Note<br />

1.5 - 3 W per module (excludes<br />

excitation)<br />

75% (typical)<br />

Power supplies are designed to meet<br />

requirements of MIL-STD-704E<br />

Configurations<br />

The configuration for the standard KAM-500 chassis are as<br />

follows:<br />

Chassis Size 3, 6, 9, 13 user slots<br />

System Size Up to 64 synchronous chassis per<br />

system<br />

Throughput Up to 4 Msps<br />

System setup Microsoft Windows XP and 7<br />

Dual-core processor, 2GB RAM recommended<br />

DAS Studio Setup and Management software<br />

Time<br />

GPS and IRIG-B time modules are available for time code<br />

and navigation data<br />

<br />

<br />

1µs time resolution, outputs 1pps or 10pps pulses<br />

Navigation data such as position, altitude, velocity, and<br />

heading are available as individual parameters<br />

Output Options<br />

The KAM-500 can output data in a number of formats using the<br />

appropriate modules - consult factory and data sheets for<br />

details. Output options include<br />

IRIG-106 PCM<br />

100Base-T Ethernet<br />

Auxiliary PCM with Pre-Mod. Filter, Digital & voltage<br />

drivers<br />

ARINC 429/573/717<br />

MIL-STD-1553<br />

CAIS controller<br />

Standard Chassis<br />

Chassis User Slots Height Length Width<br />

CHS/03U 3 3.88" (98.5mm) 5.51” (140mm) 3.15" (80mm)<br />

CHS/06U 6 3.88" (98.5mm) 7.17” (182mm) 3.15" (80mm)<br />

CHS/09U 9 3.88" (98.5mm) 8.82” (224mm) 3.15" (80mm)<br />

CHS/013U 13 3.88" (98.5mm) 11.02” (280mm) 3.15" (80mm)<br />

Alternative Chassis<br />

Chassis User Slots Height Length Width<br />

microKAM 2 1.86” (47.3mm) 4.92” (125mm) 1.99” (50.8mm)<br />

TKAM* 7 2.5” (63.5mm) 11.00” (279.4mm) 2.5” (63.5mm)<br />

CHS/01F* 1 1.41” (36mm) 4.78” (121.5mm) 2.51” (64mm)<br />

CHS/03F 3 3.31” (84.2mm) 4.78” (121.5mm) 2.51” (64mm)<br />

CHS/05F 5 4.62” (117.5mm) 5.51” (140mm) 3.92” (92mm)<br />

CHS/04L 4 3.88" (98.5mm) 9.52” (242mm) 1.6” (40mm)<br />

CHS/012R 13 3.88" (98.5mm) Annular 9.84" (250mm)<br />

11<br />

* design concepts


PRODUCT GUIDE<br />

Environmental Specifications<br />

Operating Temperature<br />

MIL-STD-810F Methods 501.4 and 502.4 Procedure II<br />

-40°C to 85°C, at least 4 hours after stabilization<br />

Storage Temperature<br />

MIL-STD-810F Methods 501.4 and 502.4 Procedure I<br />

-55°C to 105°C, at least 4 hours after stabilization<br />

Altitude<br />

MIL-STD-810F<br />

Method 500.4 Procedure II<br />

Maximum pressure of 115Kpa (1150mbar) and a minimum<br />

pressure of 3.6Kpa (36mbar)<br />

Rapid Decompression<br />

MIL-STD-810F Method 500.4 Procedure III room ambient to<br />

3.6Kpa at a rate of 218Kpa/minute (2180mbar/min.)<br />

Explosive Decompression<br />

MIL-STD-810F Method 500.4 Procedure IV<br />

Unit unpowered and a pressure change from 2,438m (8000ft) to<br />

12,192m (40,000ft) was achieved in 78.4ms<br />

Shock<br />

MIL-STD-810F Method 516.5 Procedure V - modified 100g,<br />

11ms, terminal peak sawtooth 12 (two in each direction of three<br />

mutually perpendicular axes)<br />

Sinusoidal Vibration<br />

MIL-STD-810F Method 514.5 Procedure I<br />

Frequency Range 10 - 2000Hz<br />

Amplitude 10g<br />

Sweep rate One octave per minute<br />

Random Vibration<br />

MIL-STD-810F Method 514.5 Procedure I<br />

60 minutes per axis Random Endurance, 17grms<br />

0.04g2/Hz from 15 to 89.2Hz<br />

4dB/octave from 89.2 to 300Hz<br />

0.2g2/Hz from 300 to 1000Hz<br />

-6dB/octave from 1000 to 2000Hz<br />

10 minutes per axis Random Endurance, 33grms<br />

Frequency range 15-2000Hz<br />

Spectrum 0.04g2/Hz from 15 to 30.7Hz<br />

4dB/octave from 30.7 to 300Hz<br />

0.83g2/Hz from 300 to 1000Hz<br />

-6dB/octave from 1000 to 2000Hz<br />

Acceleration Operational<br />

MIL-STD-810F Method 513.5 Procedure II<br />

16.5 in each direction of three mutually perpendicular axes<br />

Duration Minimum of one minute in each direction<br />

Water Ingress (Drip Test)<br />

MIL-STD-810F Method 506.4 Procedure III<br />

Precipitation rate 280l/m2/hr.<br />

Duration 45 minutes, divided equally between three faces (one<br />

side, one end and one top)<br />

Humidity<br />

MIL-STD-810F Method 507.4<br />

Upper temperature 60°C<br />

Intermediate temperature 30°C<br />

Lower temperature 20°C<br />

Relative humidity 95% (>85%during temperature reduction)<br />

Dwell times Four hours at each level<br />

Cycle duration 24 hours<br />

Number of cycles: Five<br />

EMI/EMC<br />

MIL-STD-461E<br />

CE101 (30Hz to 10kHz)<br />

CE102 (10kHz to 10MHz)<br />

CS101 (30Hz to 150kHz)<br />

CS114 (30Hz to 150kHz)<br />

CS115<br />

CS116 (10kHz to 100MHz)<br />

RE102 (10kHz to 18GHz)<br />

RS103 (10kHz to 1GHz, 70V/m)<br />

RS103 (400MHz to 18GHz 200V/m)<br />

BS3G100 Part 2, Section 2<br />

Magnetic influence, compass safe distance<br />

ESD<br />

EN61000-4-2:1995<br />

Contact discharge Level 4, 8kV<br />

Air discharge Level 4, 15kV<br />

Electrical Bonding and Insulation<br />

BS3G100, Part 4 Electrical insulation test, high voltage test<br />

BS3G100, Part 4 Electrical insulation test, insulation resistance<br />

test<br />

BS3G100, Part 4 Electrical insulation test, leakage current<br />

measurements<br />

Contamination Testing<br />

BS 3G 100, Part 2, section 3, subsection 3.12<br />

Class A for Occasional Contamination<br />

70 °C, for 93 hours<br />

Fluids tested include<br />

Propan-2-Ol<br />

Ethylene Glycol (50% v/v in water)<br />

AVTUR F-34<br />

Aeroshell Turbine Oil 308<br />

Aeroshell Fluid 31<br />

Aeroshell F31<br />

MIL-PRF-23699-F<br />

Salt Fog Testing<br />

MIL-STD-810F Method 509.4<br />

24 hours exposure, 24 hours drying repeated twice<br />

Salt Fall out: 1 to 3ml/80cm2/hr<br />

Salt solution: 5 +/- 1% concentration<br />

Salt Mix pH: 6.5 to 7.2<br />

Temperature: 35°C+/-2°C<br />

12


<strong>DATA</strong> ACQUISITION<br />

Analog Module Selection Guide<br />

13<br />

Analog Module Specifications Applications<br />

Examples of<br />

Signal Sources<br />

and Notes<br />

3 Phase Power<br />

Pressure<br />

Position<br />

Vibration<br />

Strain<br />

Temperature<br />

Current<br />

Voltage<br />

Excitation<br />

Digital Gain<br />

Analog Gain<br />

Bandwidth<br />

(Hz)<br />

Max rate<br />

(sps / channel)<br />

Accuracy<br />

(+/- FSR)<br />

Channels<br />

Module<br />

ADC/002 2 0.25 100k 12.5k 1, 10, 100 1 ±5V, 15mA/ch Piezoresistive pressure / microphone.<br />

ADC/008 3+3 0.3 20 1k Variable 1, 10 1 n/a Three phase power supplies.<br />

ADC/010 2 0.25 100k 20k 1,10,100 1 n/a Differential voltage sources.<br />

ADC/011 48 0.3 8.5k 600 Fixed 0.25, 1 1-4 n/a Single ended voltage sources.<br />

ADC/105 8 1.2 *1 24k 6k Variable 1,10,100, 1000 1-4 n/a Differential voltage sources.<br />

ICP type accelerometers. Inputs: 6 accelerometer + 2 differential<br />

voltage.<br />

ADC/106 6+2 1.2 *1 24k 6k Variable 1,10 1-4 Fixed 3.6mA/ch <br />

Quarter-bridge strain gages (120 or 350 Ohm). Individual<br />

excitation buffer and balance adjust per channel.<br />

ADC/109/QB 8 1.2 *1 24k 6k Variable 1,10,100, 1000 1-4 0 - 14.5mA/ch <br />

S1: Full, half, quarter-bridge strain gages. S2: pressure sensors,<br />

DC accelerometers, potentiometers. Individual excitation buffer<br />

and optional balance adjust per channel.<br />

ADC/109/S1 8 1.2 *1 24k 6k Variable 1,10,100, 1000 1-4 ±5.1V, 30mA/ch <br />

ADC/112 24 0.01 12k 3k Fixed 0.25,1,10 or 100 1-4 n/a Differential voltage sources.<br />

PT100 temperature sensors. Analog gain set to maximize PT100<br />

range.<br />

ADC/113 16 0.35 12k 3k Fixed 1 1 - 2mA/ch <br />

Full, half, quarter-bridge strain gages. Excitation buffer shared<br />

between two channels.<br />

ADC/114 16 0.01 12k 3k Fixed 1,10 or 100 1-4 0 - ±5.1V, 15mA/ch <br />

ADC/116 12 0.4 12k 3k Fixed 1,2,4,8 Fixed 3.6mA/ch ICP©, Isotron©, Piezotron© and Deltatron© accelerometers.<br />

Full, half, quarter-bridge strain gages. Individual excitation buffer<br />

per channel.<br />

ADC/117 8 1.2 *1 24k 6k Variable 1,10,100, 1000 1-4 0 - 20mA/ch <br />

Full, half, quarter-bridge strain gages. Individual excitation buffer<br />

and balance adjust per channel.<br />

ADC/118 12 0.42 *2 12k 3k Fixed 1,10 or 100 1-4 0 - ±5.1V, 30mA/ch <br />

Full-, half, quarter-bridge strain gages, pressure sensors, DC<br />

accelerometers, potentiometers.<br />

ADC/120 12 0.42 *2 12k 3k Fixed 1,10 or 100 1-4 0 - ±5.1V, 30mA/ch <br />

ADC/126 4 0.1 100k 25k Variable 1, 10 1-16 24V, 3.6mA ICP©, Isotron©, Piezotron© and Deltatron© accelerometers.<br />

Full, half, quarter-bridge strain gages. Individual excitation buffer<br />

per channel.<br />

ADC/129 4 0.02 100k 24k Variable 1, 10, 100, 1000 1-16 0 - 14.5mA/ch <br />

CDC/002 24 1 *3 17.5k 1.1k n/a 1 n/a Differential-ended current channels.<br />

CDC/101 4 0.4 24k 300 Variable 1,10 1-4 n/a Piezoelectric accelerometers. 300Hz and 3kHz varients availble.<br />

LVDT and RVDT sensors. Excitation frequency options available:<br />

2.5KHz, 5KHz and 10KHz.MDC/001<br />

LDC/101 4 1.25 24k 6k n/a 1 3Vrms 25mA/ch <br />

Interfacing to analogue pressure scanners. Gain is fixed for each of<br />

the 8 input channels.<br />

MDC/001 8x64 0.25 300 n/a Variable 1, 2, 4 1 n/a <br />

Interfacing to Scanivalve analogue pressure scanners with<br />

temperature compensation sensor. Gain is fixed for the 2 mux<br />

input channels and 2 PT100/PT500 inputs.<br />

MDC/002 2x64 +2 0.25 195 n/a Variable 1, 2, 4 1 0.5 or 2.5mA <br />

Interfacing to Esterline analogue pressure scanners with<br />

temperature compensation sensor.<br />

<br />

5V(50ma) or<br />

12v(120mA)<br />

MDC/103 2x64 +2 0.25 312.5 n/a Variable 1, 2, 4 1<br />

SDC/101 2 5 min of arc 25k n/a n/a 1 n/a Synchro sensors. Measures angle and angular velocity.<br />

Thermocouples (k, J, E, R, S, T). K type thermocouple, excluding<br />

thermocouple CJT measurement error.<br />

TDC/002 15 +1 ref 0.3 512 40 Fixed 1-4 n/a <br />

Thermocouples (k-type). High accuracy with reference<br />

compensation.<br />

TDC/107 12 0.23 8 70 Fixed 1-4 n/a <br />

*1 Combined Analog and digital Gain = 4000.Very small temperature drift of the resistors on the module cause additional constant error of ±90µe.<br />

*2 Combined DC & Excitation Error. *3 4-20mA range.


PRODUCT GUIDE<br />

Module Selection Guide<br />

Bus Monitoring<br />

Part No. Ch Description<br />

ABM/101 8 ARINC-429 bus monitor with parity option<br />

ABM/102 8 ARINC-429 bus packetizer<br />

ARI/002 1 ARINC-429 transmitter<br />

ARI/103 1 ARINC-573 bus monitor<br />

ARR/101 4 AFDX redundancy remover<br />

CBC/101 2 CAIS bus controller<br />

CBM/101 4 CCDL monitor<br />

CBM/102 4 CAN-bus monitor<br />

CBM/103 4 CCDL/MCDL bus monitor<br />

CBM/104 4 CSDB monitor<br />

DEC/103 2 IRIG-106 PCM decoder/merger<br />

EBM/101 1 Ethernet bus monitor<br />

EBM/102 1 Gigabit Ethernet bus monitor<br />

FBM/001 1 EF-2000 FCS bus monitor<br />

FBM/102 N/A FireWire bus monitor<br />

FBM/103 N/A S200 beta mode FireWire bus monitor<br />

MBI/001 1 MIL-STD-1553 remote terminal<br />

MBM/101 1 Dual redundant MIL-STD-1553 bus monitor<br />

MSB/103 1 Dual redundant MIL-STD-1553 bus monitor<br />

with Mode Code 17 support<br />

PBM/001 8 Panavia bus monitor<br />

SBM/001 2 Stanag-3910 bus monitor<br />

TBM/101 1 Serial dual redundant Time-Triggered Protocol<br />

(TTP) bus monitor<br />

TCG/102 14 Combined GPS and IRIG input<br />

UAR/102 4 RS-232/422/485 Universal asynchronous<br />

PARSER and SNARFER<br />

UAT/101 8 4 x RS-232 and 4 x RS-422 universal<br />

asynchronous transmitter<br />

UBM/101 8 RS-422 or RS-485 serial bus packetizer<br />

Digital Modules<br />

Part No. Ch Description<br />

DPI/002 N/A 16K x 16 bit external dual-port RAM reader<br />

DSI/002 24 Discrete input with counters and time tagging<br />

DSI/003 24 Bi-level input with counters and time tagging<br />

DSI/004 24 Optoisolated digital module<br />

SDI/001 8 Serial data input module<br />

SDI/103 4 Serial data bus parser<br />

VDC/001 2 CVSD voice to digital converter<br />

Backplane Controllers<br />

BCU/101 NA Backplane controller with IRIG-106 PCM encoder<br />

BCU/140 NA iNET-X compatible Ethernet bus controller<br />

MBC/001 NA MIL-STD-1553 topologies<br />

CBC/101 NA CAIS controller for CAIS topologies<br />

Other Modules<br />

BIT/101 14 Built-in self test<br />

BIT/102 14 Built-in self test module for health and status<br />

monitoring for networked FTI<br />

DAC/001 24 8 x analog outputs with 16 x discrete outputs<br />

ENC/106 14 IRIG-106 PCM encoder with PMF output<br />

ETH/101 3 DA and programming over Ethernet<br />

ETH/102 3 iNET-X compatible 2.5Msample/sec DA and<br />

programming over Ethernet<br />

MEM/004 N/A CompactFlash, data extraction via Ethernet<br />

MEM/103 N/A CompactFlash memory<br />

RTC/002 N/A Real-time clock (RTC) generator<br />

RTC/003 2 RTC generator with memory status outputs<br />

SWI/101 4 3 to 1 aggregator Ethernet switch<br />

SWI/102 4 2 to 2 aggregator with console port<br />

UTL/102 5 Format select line sequencing<br />

VID/103 1 MPEG-4 encoder<br />

14


ACRA CONTROL Onboard<br />

Contact information<br />

www.acracontrol.com<br />

ACRA CONTROL INC<br />

26845 Point Lookout Road<br />

Leonardtown, MD 20650<br />

USA<br />

Phone: (301) 475-6757<br />

Fax: (301) 475-6786<br />

Email: info@acracontrol.net<br />

ACRA CONTROL LTD<br />

Landscape House<br />

Landscape Road<br />

Dublin 14, Ireland<br />

Phone: +353-1-295-1264<br />

Fax: +353-1-295-1265<br />

Email: mail@acracontrol.com<br />

The ACRA CONTROL company logo and name are registered to<br />

ACRA CONTROL. Other images, company logos and registered<br />

trademarks remain the property of their respective owners.<br />

P01W10U

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