HPM Technologie GmbH - hpmtechnologie.de

HPM Technologie GmbH - hpmtechnologie.de HPM Technologie GmbH - hpmtechnologie.de

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HPM Technologie GmbH Maintenance Instructions for PTR Spray Heads Spray Heads PTR Assembly: Adjusting the spray jet: Spray air pressure: Adjusting the nozzle: • Assembly of spray head either with the mounting or with fixation borings. Do not bore any more holes in the spray head! • Enclosed check valve is mounted upright on the distributor. Connect spray head securely with air and fluid tubings and the valve and container module. • Assembly of PA tubings in short dimensions and if possible in upward direction. • Not tight connections disturb or prevent from spraying! • The spray jet depends on 2 factors: Spray air pressure and adjustment of the nozzle. • Adjust to 0.5 – 1.5 bar via the fine pressure regulator of the valve module. The higher the spray air pressure the higher is the development of spray mist. • In our works the spray head is adjusted to an average value. www.hpmtechnologie.de Status: 04/2008 Page – 1 –

<strong>HPM</strong> <strong>Technologie</strong> <strong>GmbH</strong><br />

Maintenance Instructions for PTR Spray Heads<br />

Spray Heads PTR<br />

Assembly:<br />

Adjusting the spray jet:<br />

Spray air pressure:<br />

Adjusting the nozzle:<br />

• Assembly of spray head either with the mounting or with fixation<br />

borings.<br />

Do not bore any more holes in the spray head!<br />

• Enclosed check valve is<br />

mounted upright on the<br />

distributor. Connect spray<br />

head securely with air and<br />

fluid tubings and the valve<br />

and container module.<br />

• Assembly of PA tubings in<br />

short dimensions and if<br />

possible in upward direction.<br />

• Not tight connections disturb<br />

or prevent from spraying!<br />

• The spray jet <strong>de</strong>pends on 2 factors: Spray air pressure and<br />

adjustment of the nozzle.<br />

• Adjust to 0.5 – 1.5 bar via the fine pressure regulator of the valve<br />

module. The higher the spray air pressure the higher is the<br />

<strong>de</strong>velopment of spray mist.<br />

• In our works the spray head is adjusted to an average value.<br />

www.<strong>hpmtechnologie</strong>.<strong>de</strong> Status: 04/2008 Page – 1 –


<strong>HPM</strong> <strong>Technologie</strong> <strong>GmbH</strong><br />

Maintenance Instructions for PTR Spray Heads<br />

Adjusting the spray jet:<br />

Maintenance:<br />

• To adjust the spray jet loosen counternut SW13 (1), and close<br />

nozzle carefully. The air jet remains unchanged. Adjust the <strong>de</strong>sired<br />

quantity by opening the nozzle adjusting nut (2) slowly. After<br />

approx. 2 rotations the largest possible flow quantity is achieved.<br />

Then lock nozzle adjusting nut with counternut (1).<br />

2<br />

Important for all maintenance procedures:<br />

• Replace damaged parts!<br />

• Don’ t use pliers. All relevant parts can be loosened with<br />

suitable tools or by hand!<br />

Maintenance plan: Interval:<br />

Control of spray jet weekly<br />

Checking all connections for tightness<br />

and damage<br />

weekly<br />

Empty air-pressure filter Monthly<br />

If air bubbles occur in the fluid tubings, check tightness and tube bends.<br />

Increase air pressure and open the nozzle completely (approx. 2 rotations of the<br />

nozzle adjusting nut). If the air bubble disappeared, re-adjust the spray head.<br />

www.<strong>hpmtechnologie</strong>.<strong>de</strong> Status: 04/2008 Page – 2 –<br />

1


<strong>HPM</strong> <strong>Technologie</strong> <strong>GmbH</strong><br />

Maintenance Instructions for PTR Spray Heads<br />

Cleaning:<br />

Duration of the spray head’s life can be enlargened consi<strong>de</strong>rably<br />

by regular cleaning.<br />

Depending on the spray fluid, it is sufficient to flush spray head using a suitable<br />

cleaning agent. Ask your fluid supplier for an appropriate cleaning agent for your<br />

fluid.<br />

If very dirty:<br />

Removal:<br />

• Remove outer and inner nozzle and carefully wash parts in cleaning<br />

agent. Then re-assemble and adjust outer and inner nozzle<br />

accordingly.<br />

Tools required:<br />

- flat wrench SW12<br />

- flat wrench SW13<br />

- small screw driver max. 5x1<br />

1. Loosen counternut SW13<br />

2. Unscrew nozzle adjusting nut.<br />

Remove outer nozzle and spring.<br />

3. Remove air tubing SW12<br />

www.<strong>hpmtechnologie</strong>.<strong>de</strong> Status: 04/2008 Page – 3 –


<strong>HPM</strong> <strong>Technologie</strong> <strong>GmbH</strong><br />

Maintenance Instructions for PTR Spray Heads<br />

4. Loosen screw plug with screw driver<br />

5. Pull out inner nozzle by hand or<br />

press out inner nozzle with an<br />

appropriate cylindrical part (pin)<br />

D2,3 from the back.<br />

6. Remove O-ring from air connection.<br />

www.<strong>hpmtechnologie</strong>.<strong>de</strong> Status: 04/2008 Page – 4 –


<strong>HPM</strong> <strong>Technologie</strong> <strong>GmbH</strong><br />

Maintenance Instructions for PTR Spray Heads<br />

Assembly:<br />

1. Insert air nozzle into nozzle body<br />

until stop.<br />

2. Screw spring and outer nozzle with<br />

nozzle adjusting nut and handtighten<br />

them carefully.<br />

3. Sli<strong>de</strong> O-ring in air connection and<br />

adjust to nozzle pipe.<br />

4. Tighten screw plug.<br />

5. Assemble spray head and re-adjust<br />

it.<br />

Please feel free to contact us for any further questions:<br />

Phone: +49 7381 9344 0 / www.<strong>hpmtechnologie</strong>.<strong>de</strong><br />

www.<strong>hpmtechnologie</strong>.<strong>de</strong> Status: 04/2008 Page – 5 –

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