HPM Technologie GmbH - hpmtechnologie.de
HPM Technologie GmbH - hpmtechnologie.de HPM Technologie GmbH - hpmtechnologie.de
HPM Technologie GmbH Maintenance Instructions for PTR Spray Heads Spray Heads PTR Assembly: Adjusting the spray jet: Spray air pressure: Adjusting the nozzle: • Assembly of spray head either with the mounting or with fixation borings. Do not bore any more holes in the spray head! • Enclosed check valve is mounted upright on the distributor. Connect spray head securely with air and fluid tubings and the valve and container module. • Assembly of PA tubings in short dimensions and if possible in upward direction. • Not tight connections disturb or prevent from spraying! • The spray jet depends on 2 factors: Spray air pressure and adjustment of the nozzle. • Adjust to 0.5 – 1.5 bar via the fine pressure regulator of the valve module. The higher the spray air pressure the higher is the development of spray mist. • In our works the spray head is adjusted to an average value. www.hpmtechnologie.de Status: 04/2008 Page – 1 –
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<strong>HPM</strong> <strong>Technologie</strong> <strong>GmbH</strong><br />
Maintenance Instructions for PTR Spray Heads<br />
Spray Heads PTR<br />
Assembly:<br />
Adjusting the spray jet:<br />
Spray air pressure:<br />
Adjusting the nozzle:<br />
• Assembly of spray head either with the mounting or with fixation<br />
borings.<br />
Do not bore any more holes in the spray head!<br />
• Enclosed check valve is<br />
mounted upright on the<br />
distributor. Connect spray<br />
head securely with air and<br />
fluid tubings and the valve<br />
and container module.<br />
• Assembly of PA tubings in<br />
short dimensions and if<br />
possible in upward direction.<br />
• Not tight connections disturb<br />
or prevent from spraying!<br />
• The spray jet <strong>de</strong>pends on 2 factors: Spray air pressure and<br />
adjustment of the nozzle.<br />
• Adjust to 0.5 – 1.5 bar via the fine pressure regulator of the valve<br />
module. The higher the spray air pressure the higher is the<br />
<strong>de</strong>velopment of spray mist.<br />
• In our works the spray head is adjusted to an average value.<br />
www.<strong>hpmtechnologie</strong>.<strong>de</strong> Status: 04/2008 Page – 1 –
<strong>HPM</strong> <strong>Technologie</strong> <strong>GmbH</strong><br />
Maintenance Instructions for PTR Spray Heads<br />
Adjusting the spray jet:<br />
Maintenance:<br />
• To adjust the spray jet loosen counternut SW13 (1), and close<br />
nozzle carefully. The air jet remains unchanged. Adjust the <strong>de</strong>sired<br />
quantity by opening the nozzle adjusting nut (2) slowly. After<br />
approx. 2 rotations the largest possible flow quantity is achieved.<br />
Then lock nozzle adjusting nut with counternut (1).<br />
2<br />
Important for all maintenance procedures:<br />
• Replace damaged parts!<br />
• Don’ t use pliers. All relevant parts can be loosened with<br />
suitable tools or by hand!<br />
Maintenance plan: Interval:<br />
Control of spray jet weekly<br />
Checking all connections for tightness<br />
and damage<br />
weekly<br />
Empty air-pressure filter Monthly<br />
If air bubbles occur in the fluid tubings, check tightness and tube bends.<br />
Increase air pressure and open the nozzle completely (approx. 2 rotations of the<br />
nozzle adjusting nut). If the air bubble disappeared, re-adjust the spray head.<br />
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<strong>HPM</strong> <strong>Technologie</strong> <strong>GmbH</strong><br />
Maintenance Instructions for PTR Spray Heads<br />
Cleaning:<br />
Duration of the spray head’s life can be enlargened consi<strong>de</strong>rably<br />
by regular cleaning.<br />
Depending on the spray fluid, it is sufficient to flush spray head using a suitable<br />
cleaning agent. Ask your fluid supplier for an appropriate cleaning agent for your<br />
fluid.<br />
If very dirty:<br />
Removal:<br />
• Remove outer and inner nozzle and carefully wash parts in cleaning<br />
agent. Then re-assemble and adjust outer and inner nozzle<br />
accordingly.<br />
Tools required:<br />
- flat wrench SW12<br />
- flat wrench SW13<br />
- small screw driver max. 5x1<br />
1. Loosen counternut SW13<br />
2. Unscrew nozzle adjusting nut.<br />
Remove outer nozzle and spring.<br />
3. Remove air tubing SW12<br />
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<strong>HPM</strong> <strong>Technologie</strong> <strong>GmbH</strong><br />
Maintenance Instructions for PTR Spray Heads<br />
4. Loosen screw plug with screw driver<br />
5. Pull out inner nozzle by hand or<br />
press out inner nozzle with an<br />
appropriate cylindrical part (pin)<br />
D2,3 from the back.<br />
6. Remove O-ring from air connection.<br />
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<strong>HPM</strong> <strong>Technologie</strong> <strong>GmbH</strong><br />
Maintenance Instructions for PTR Spray Heads<br />
Assembly:<br />
1. Insert air nozzle into nozzle body<br />
until stop.<br />
2. Screw spring and outer nozzle with<br />
nozzle adjusting nut and handtighten<br />
them carefully.<br />
3. Sli<strong>de</strong> O-ring in air connection and<br />
adjust to nozzle pipe.<br />
4. Tighten screw plug.<br />
5. Assemble spray head and re-adjust<br />
it.<br />
Please feel free to contact us for any further questions:<br />
Phone: +49 7381 9344 0 / www.<strong>hpmtechnologie</strong>.<strong>de</strong><br />
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