Drive and control solutions for metalforming and ... - Bosch Rexroth

Drive and control solutions for metalforming and ... - Bosch Rexroth Drive and control solutions for metalforming and ... - Bosch Rexroth

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The metalforming motion control strategy that improves your bottom line More profit, fewer problems Metalformers achieve maximum profitability with the advantages of Rexroth Indramat servo motion systems: • Improved uptime with reliable hardware, designed for high shock and vibration environments • Full-featured software with all functionalities needed for metalforming • Modular, scalable servo solutions allow common product for all metalforming applications throughout the plant, from simple roll feeds to complex coil processing lines • Smaller spare part inventories • Improved synchronization of complete metalforming lines reduces scrap and improves part quality • Built-in safety features protect personnel, dies and equipment • Commonality of equipment reduces training and support costs • You are dealing with a qualified single-source vendor with 30 years of metalforming and press automation experience Product range covers all applications in your plant Rexroth Indramat supplies the full power and performance range of metalforming machine servo control — all the way from drives for small press feeders to large 800 HP variable frequency/vector drives for powering the presses. • Brushless servo and vector drives from 1/4 to 500 HP (200 Watt to 375 Kw) • Variable frequency/vector drives (VFDs) from 2 to 800 HP for straighteners, levelers and main press drives • Single-axis stand-alone controllers for roll feeds... up to 32-axis motion controllers for complex multi-axis systems • VisualMotion ® Windows-based programming software for easy parameterization and troubleshooting of your metalforming machines Rollfeed In-die transfer Flying cutoff 2

VisualMotion graphical user interface Text editor interface Benefit from modular, open architecture controls Rexroth Indramat increases your return on investment by replacing proprietary controllers with a modular, open architecture control strategy. Open architecture components, plus a common Windows look and feel for programmers and operators, provide for easy connectivity. Modularity and scalability allow you to use a family of standard servo products for all applications throughout your plant — from single axis roll feed applications to complex multi-axis coil processing line applications, pick-and-place robots and crossbar transfer systems. This scalability results in a common look and feel throughout the plant, reducing your need for training, maintenance/service support, and spares. And Rexroth Indramat’s modular systems make it easy to expand as production needs change. Rexroth Indramat supports open digital communications standards for networking servo drives, controllers, HMIs, PLCs, sensors and other devices. Our drives are easily integrated with all popular PLCs, and drives are available with support for: The SERCOS (SErial Realtime COmmunications System) interface is the international standard (IEC/EN 61491) for communications between digital drives and controls. Rexroth Indramat vigorously supports this essential standard. I/O map editor Connectivity to all standard communications buses A fundamental reason for open architecture industrial control is better information flow between enterprise systems and the production floor via standard communications buses. Ethernet Blanking and shearing line Press-to-press transfer Crossbar transfer press 3

The metal<strong>for</strong>ming motion <strong>control</strong> strategy<br />

that improves your bottom line<br />

More profit, fewer problems<br />

Metal<strong>for</strong>mers achieve maximum<br />

profitability with the advantages<br />

of <strong>Rexroth</strong> Indramat servo motion<br />

systems:<br />

• Improved uptime with reliable<br />

hardware, designed <strong>for</strong> high<br />

shock <strong>and</strong> vibration<br />

environments<br />

• Full-featured software with all<br />

functionalities needed <strong>for</strong><br />

metal<strong>for</strong>ming<br />

• Modular, scalable servo <strong>solutions</strong><br />

allow common product <strong>for</strong> all<br />

metal<strong>for</strong>ming applications<br />

throughout the plant, from<br />

simple roll feeds to complex coil<br />

processing lines<br />

• Smaller spare part inventories<br />

• Improved synchronization of<br />

complete metal<strong>for</strong>ming lines<br />

reduces scrap <strong>and</strong> improves<br />

part quality<br />

• Built-in safety features protect<br />

personnel, dies <strong>and</strong> equipment<br />

• Commonality of equipment<br />

reduces training <strong>and</strong> support costs<br />

• You are dealing with a qualified<br />

single-source vendor with 30 years<br />

of metal<strong>for</strong>ming <strong>and</strong> press<br />

automation experience<br />

Product range covers all<br />

applications in your plant<br />

<strong>Rexroth</strong> Indramat supplies the full<br />

power <strong>and</strong> per<strong>for</strong>mance range of<br />

metal<strong>for</strong>ming machine servo <strong>control</strong><br />

— all the way from drives <strong>for</strong> small<br />

press feeders to large 800 HP<br />

variable frequency/vector drives<br />

<strong>for</strong> powering the presses.<br />

• Brushless servo <strong>and</strong> vector<br />

drives from 1/4 to 500 HP (200<br />

Watt to 375 Kw)<br />

• Variable frequency/vector<br />

drives (VFDs) from 2 to 800 HP<br />

<strong>for</strong> straighteners, levelers <strong>and</strong><br />

main press drives<br />

• Single-axis st<strong>and</strong>-alone <strong>control</strong>lers<br />

<strong>for</strong> roll feeds... up to<br />

32-axis motion <strong>control</strong>lers <strong>for</strong><br />

complex multi-axis systems<br />

• VisualMotion ® Windows-based<br />

programming software <strong>for</strong><br />

easy parameterization <strong>and</strong><br />

troubleshooting of your<br />

metal<strong>for</strong>ming machines<br />

Rollfeed In-die transfer Flying cutoff<br />

2

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