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1998 S/N 21329 - Walker Mowers

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Maintenance Instructions<br />

CLEANING<br />

Paper Element Gasket -<br />

Lightly Grease to<br />

Improve Sealing Action<br />

DANGER<br />

Make sure to keep hands clear of exhaust<br />

pipe, muffler, and moving parts when<br />

checking airflow.<br />

Rubber<br />

Seal<br />

Engine Cooling System<br />

Air Intake System<br />

Air Cleaner Base Plate<br />

(Check Sealing Surface)<br />

Air Filter Reinstallation<br />

To prevent engine overheating and possible engine<br />

damage, clean grass clippings, chaff, and dirt from<br />

the rotating engine air intake screen after every 8<br />

hours of operation. In certain mowing conditions<br />

(dry grass, leaves, tree “cotton”, etc.), it may be necessary<br />

to check and clean the screen several times<br />

each day to prevent engine overheating.<br />

Every 100 hours, inspect and clean the cooling fins<br />

(more often when operating in extremely dusty, dirty<br />

conditions). Remove the two (2) cooling fin access<br />

panels in the engine shroud and clean the cooling<br />

fins and external surfaces using compressed air.<br />

Make sure to reinstall the access panels before operating<br />

the engine.<br />

NOTE: Some Kohler engines have not been<br />

equipped with the cooling fin access panels. Kohler<br />

kit #25-755-21 installs the panels if they are missing.<br />

Engine Cooling<br />

Fin Access Panels<br />

Kohler Engine<br />

Shroud<br />

Engine Air<br />

Intake Screen<br />

Engine Air Intake Screen<br />

and Cooling Fin Access Panels<br />

CAUTION<br />

Operating the engine with a blocked air<br />

intake screen, dirty or plugged cooling<br />

fins, and/or cooling shrouds removed will<br />

cause engine damage from overheating.<br />

Cylinder<br />

Head<br />

Cylinder Head Cooling Fins<br />

It is essential for performance and longevity of the<br />

air-cooled engine to keep the cylinder head cooling<br />

fins clean and free of obstruction. After every 8<br />

hours of operation, check the performance of the<br />

cooling system by starting the engine, holding a<br />

hand adjacent to the cylinder head, and feeling the<br />

cooling airflow. If there is little or no airflow, clean the<br />

cooling fins as described below.<br />

Cooling System Airflow<br />

Check Airflow<br />

with Hand<br />

57

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