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1998 S/N 21329 - Walker Mowers

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Maintenance Instructions<br />

CLEANING<br />

Kohler Air Cleaner (Secondary)<br />

NOTE: The Kohler Air Cleaner should only be serviced<br />

more often than a yearly interval if there are<br />

indications that the Donaldson Radialseal (primary)<br />

has failed.<br />

• Foam Precleaner<br />

An oiled, foam precleaner surrounds the paper element<br />

of the Kohler engine air cleaner system. Clean<br />

and re-oil the foam precleaner yearly or more often<br />

in dusty or dirty conditions.<br />

1. Unscrew the air cleaner cover mounting nut and<br />

remove the air cleaner cover.<br />

2. Remove the foam precleaner by sliding it off the<br />

paper element.<br />

IMPORTANT: Replace the foam precleaner if<br />

necessary. Use ONLY Kohler replacement part<br />

#24-083-02.<br />

3. Wash the foam precleaner in warm water with<br />

detergent. Rinse thoroughly and squeeze out<br />

excess water (do not wring). Allow the precleaner<br />

to air dry.<br />

4. Saturate the foam with clean engine oil.<br />

Squeeze to distribute and remove excess oil.<br />

5. Reinstall the precleaner by sliding it over the paper<br />

element.<br />

6. Reinstall the air cleaner cover and mounting nut.<br />

• Paper Element<br />

The Kohler engine uses a dry, high density paper air<br />

filter element. Check the element (located under the<br />

foam precleaner) yearly or more often in dusty or<br />

dirty conditions. Replace the element if it is dirty,<br />

bent, or damaged.<br />

IMPORTANT: Use ONLY Kohler part #47-083-03.<br />

Aftermarket filters may not seal properly or filter efficiently.<br />

1. Unscrew the air cleaner cover mounting nut and<br />

remove the air cleaner cover and rubber seal on<br />

the air cleaner stud.<br />

2. Remove the foam precleaner from the paper element.<br />

Replace if necessary.<br />

3. Unscrew the element cover mounting nut and<br />

remove the element cover and the paper element.<br />

4. Use a bright light and inspect the inside of the<br />

element for dirt or damage. Check very carefully<br />

for pin holes or other damage that will allow<br />

dirt to leak through the paper. Replace the element<br />

if necessary.<br />

5. Check the condition and resilience of the element<br />

gaskets. If the gaskets have hardened or<br />

cracked or if there is evidence of a gasket not<br />

seating evenly, replace the element.<br />

6. Check the air cleaner base plate. Make sure it is<br />

secure and not bent or damaged. Check the<br />

condition of the rubber seal on the air cleaner<br />

stud. Also, check the element cover for damage.<br />

Replace any damaged components.<br />

7. Reinstall the paper element, cover, mounting<br />

nut, and foam precleaner. Tighten, but do not<br />

overtighten, the mounting nut (tighten 1/2 to 1<br />

turn after contacting the cover).<br />

NOTE: A light coating of grease on the filter<br />

gaskets is recommended to enhance sealing<br />

and prevent dust leaks.<br />

8. Check the security of the element. Make sure<br />

the element is positioned properly and sealed<br />

tightly against the air cleaner base plate and element<br />

cover.<br />

9. Reinstall the rubber seal on the stud, the air<br />

cleaner cover, and mounting nut.<br />

IMPORTANT: Kohler does not recommend cleaning<br />

the paper element and reinstalling. DO NOT<br />

wash the element or use pressurized air to clean as<br />

this will damage the element. NEVER apply oil to<br />

the paper element.<br />

56

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