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1998 S/N 21329 - Walker Mowers

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Maintenance Instructions<br />

LUBRICATION<br />

Mower Deck Gearbox Lubrication<br />

NOTE: These instructions apply to all mower decks<br />

with gear-driven blades. Refer to DSD52 or DSD62<br />

Mower Deck Lubrication in this section for the<br />

DSD52 or DSD62 deck with belt-driven blades.<br />

The mower deck gearboxes (tee gearbox and blade<br />

drive gearboxes) are connected as a unitized assembly,<br />

and oil flows freely between them. The gearboxes<br />

are permanently lubricated (oil filled) and sealed<br />

requiring no scheduled lubrication. However, the<br />

gearbox oil seals should be checked every 25 hours<br />

for indication of an oil leak; particularly the lower<br />

seals on the blade drive gearboxes should be inspected,<br />

since they operate in a dirty environment. If<br />

an oil leak is noted, replace the oil seal and relubricate<br />

the gearbox assembly as follows:<br />

1. Remove gearbox cover (footrest). Deck orientation<br />

should be the normal operating position.<br />

Blade Drive<br />

Gearboxes<br />

Tee<br />

Gearbox<br />

NOTE: In case the gearboxes are completely<br />

drained of oil, approximately 5 fl. oz. (15 cl) of oil<br />

per gearbox is required to refill the gear drive<br />

assembly.<br />

NOTE: Since the gearboxes are connected as<br />

a unit by connector tubes, it is necessary to add<br />

oil slowly. Allow a few minutes after adding oil<br />

for the oil to flow throughout the assembly and<br />

the oil level to stabilize before reassembly.<br />

IMPORTANT: DO NOT overfill the deck gearboxes.<br />

The gearbox assembly is not vented,<br />

and overfilling with oil will cause excessive pressure<br />

and result in oil leaks.<br />

5. Check condition of the cover gasket and replace<br />

if worn or damaged. Reinstall gearbox cover<br />

plates; torque screws to 24 in-lb (2.7 N⋅m).<br />

DSD52 or DSD62 Mower Deck Lubrication<br />

There are several special lubrication requirements<br />

for the DSD52 or DSD62 mower deck in addition to<br />

the requirements detailed in the Chassis and Deck<br />

Lubrication illustration. Lubricate the locations<br />

shown in the Blade Spindle Lubrication and Gearbox,<br />

Dolly Wheel, and U-Joint Lubrication photos<br />

and check and maintain oil in the belt drive gearbox.<br />

1. Lubricate the blade spindles every 25 hours<br />

with two (2) shots of SAE general purpose lithium<br />

or molybdenum base grease.<br />

Blade<br />

Spindles<br />

Mower Deck Gearboxes<br />

(shown with gearbox cover removed for clarity)<br />

2. Clean the area around the individual gearbox<br />

cover plates to prevent contaminants from entering<br />

the gearcase.<br />

3. Remove the screws securing the cover plates<br />

on the blade drive gearboxes.<br />

4. Check the level of lubricant in the gearboxes. If<br />

the lubricant is low, add SAE E.P. (Extreme<br />

Pressure) 90W oil until the oil level is up to (submerges)<br />

the horizontal shaft in the gearbox<br />

(shaft parallel to cover plate).<br />

Blade Spindle Lubrication<br />

50

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