KUKA Posiflex - KUKA Robotics

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KUKA Posiflex © Copyright 2012 KUKA Roboter GmbH Zugspitzstraße 140 D-86165 Augsburg Germany This documentation or excerpts therefrom may not be reproduced or disclosed to third parties without the express permission of KUKA Roboter GmbH. Other functions not described in this documentation may be operable in the controller. The user has no claims to these functions, however, in the case of a replacement or service work. We have checked the content of this documentation for conformity with the hardware and software described. Nevertheless, discrepancies cannot be precluded, for which reason we are not able to guarantee total conformity. The information in this documentation is checked on a regular basis, however, and necessary corrections will be incorporated in the subsequent edition. Subject to technical alterations without an effect on the function. Translation of the original documentation KIM-PS5-DOC Publication: Pub Spez KPF3-V2H (PDF) en Bookstructure: Spez KPF3-V2H V3.1 Version: Spez KPF3-V2H V3 en 2 / 67 Issued: 22.05.2012 Version: Spez KPF3-V2H V3 en
Contents Contents 1 Introduction .................................................................................................. 5 1.1 Positioning system documentation ............................................................................ 5 1.2 Representation of warnings and notes ...................................................................... 5 1.3 Terms used ................................................................................................................ 5 2 Purpose ........................................................................................................ 7 2.1 Target group .............................................................................................................. 7 2.2 Intended use .............................................................................................................. 7 3 Product description ..................................................................................... 9 3.1 Overview .................................................................................................................... 9 3.2 Description of the positioner ...................................................................................... 10 3.3 Control and integration ............................................................................................... 11 3.4 Connecting cables ..................................................................................................... 12 3.5 Description of the electrical installations .................................................................... 14 4 Technical data .............................................................................................. 17 4.1 Basic data .................................................................................................................. 17 4.2 Axis data .................................................................................................................... 17 4.3 Payloads .................................................................................................................... 20 4.4 Loads acting on the mounting base ........................................................................... 21 4.5 Additional data ........................................................................................................... 22 4.6 Plates and labels ........................................................................................................ 22 5 Safety ............................................................................................................ 25 5.1 General ...................................................................................................................... 25 5.1.1 Liability .................................................................................................................. 25 5.1.2 Intended use of the industrial robot ...................................................................... 26 5.1.3 EC declaration of conformity and declaration of incorporation ............................. 26 5.1.4 Terms used ........................................................................................................... 27 5.2 Personnel ................................................................................................................... 28 5.3 Workspace, safety zone and danger zone ................................................................. 29 5.4 Overview of protective equipment .............................................................................. 30 5.4.1 Mechanical end stops ........................................................................................... 30 5.4.2 Mechanical axis range limitation (optional) ........................................................... 30 5.4.3 Axis range monitoring (optional) ........................................................................... 31 5.4.4 Release device (optional) ..................................................................................... 31 5.4.5 Labeling on the industrial robot ............................................................................. 31 5.5 Safety measures ........................................................................................................ 32 5.5.1 General safety measures ...................................................................................... 32 5.5.2 Transportation ....................................................................................................... 33 5.5.3 Start-up and recommissioning .............................................................................. 33 5.5.4 Manual mode ........................................................................................................ 34 5.5.5 Automatic mode .................................................................................................... 35 5.5.6 Maintenance and repair ........................................................................................ 35 5.5.7 Decommissioning, storage and disposal .............................................................. 37 5.6 Applied norms and regulations .................................................................................. 37 Issued: 22.05.2012 Version: Spez KPF3-V2H V3 en 3 / 67
Page 1: Positioner KUKA Roboter GmbH KUKA P
Page 5 and 6: 1 Introduction 1 Introduction 1.1 P
Page 7 and 8: 2 Purpose 2 Purpose 2.1 Target grou
Page 9 and 10: 3 Product description 3 Product des
Page 11 and 12: 3 Product description 1 Main beam 2
Page 13 and 14: 3 Product description 7 Junction bo
Page 15 and 16: 3 Product description 3 Junction bo
Page 17 and 18: 4 Technical data 4 Technical data 4
Page 19 and 20: 4 Technical data Fig. 4-3: Working
Page 21 and 22: 4 Technical data KPF3- V2H750 KPF3-
Page 23 and 24: 4 Technical data Fig. 4-8: Set of p
Page 25 and 26: 5 Safety 5 Safety 5.1 General •Th
Page 27 and 28: 5 Safety to form machinery, and thi
Page 29 and 30: 5 Safety Tasks Operator Programmer
Page 31 and 32: 5 Safety In the case of manipulator
Page 33 and 34: 5 Safety External keyboard, externa
Page 35 and 36: 5 Safety The following must be take
Page 37 and 38: 5 Safety The user must comply with
Page 39 and 40: 6 Planning 6 Planning 6.1 Mounting
Page 41 and 42: 6 Planning 6.2 Mounting base with c
Page 43 and 44: 6 Planning foundation. The surface
Page 45 and 46: 6 Planning linear unit. It must be
Page 47 and 48: 6 Planning the forces occurring dur
Page 49 and 50: 6 Planning Fig. 6-13: Hole pattern
Page 51 and 52: 7 Transportation 7 Transportation 7
Page 53 and 54:
7 Transportation 1 Crane 3 Tube 2 L
Page 55 and 56:
8 Appendix 8 Appendix 8.1 Tightenin
Page 57 and 58:
9 KUKA Service 9 KUKA Service 9.1 R
Page 59 and 60:
9 KUKA Service France KUKA Automati
Page 61 and 62:
9 KUKA Service Portugal KUKA Sistem
Page 63 and 64:
9 KUKA Service USA KUKA Robotics Co
Page 65 and 66:
Index Index Numbers 2004/108/EC 37
Page 67:
KUKA Posiflex Issued: 22.05.2012 Ve
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