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Universal Set of Dyes for Digital Inkjet Textile Printing

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NTC Project C03-PH01<br />

1<br />

<strong>Universal</strong> <strong>Set</strong> <strong>of</strong> <strong>Dyes</strong> <strong>for</strong> <strong>Digital</strong> <strong>Inkjet</strong> <strong>Textile</strong> <strong>Printing</strong><br />

Project Leader:<br />

Hitoshi Ujiie, Philadelphia University, Philadelphia, PA 19144<br />

Participating Principle Investigators:<br />

Dr. Krishna Bhat, Philadelphia University<br />

Dr. Charles Bock, Philadelphia University<br />

Dr. Nancy Jo Howard, Philadelphia University<br />

URL address: http://faculty.philau.edu/ujiieh<br />

Project Goal:<br />

The goal <strong>of</strong> this project was the creation <strong>of</strong> an integrated, pr<strong>of</strong>essional team <strong>of</strong> scientists within<br />

the Center <strong>for</strong> Excellence <strong>of</strong> <strong>Digital</strong> <strong>Inkjet</strong> <strong>Printing</strong> <strong>for</strong> <strong>Textile</strong>s at Philadelphia University<br />

devoted to the development <strong>of</strong> a universal set <strong>of</strong> dyes suitable <strong>for</strong> digital inkjet (DIJ) printing on<br />

diverse textile substrates. The Center is dedicated to fundamental research aimed at improving<br />

the per<strong>for</strong>mance and environmental compatibility <strong>of</strong> chemicals used <strong>for</strong> DIJ printing in the US<br />

textile industry.<br />

Abstract:<br />

The research team designed dyes with chemoselective affinity <strong>for</strong> DIJ printing applications, e.g.<br />

the boronic acid functional group was grafted onto the anthraquinone chromophore to act as a<br />

diol-recognition moiety <strong>for</strong> selected polysaccharides. Molecular modeling was used to establish<br />

potential dye/fiber affinity <strong>of</strong> cellulosic materials; chemoin<strong>for</strong>matics was used to establish<br />

quantitative structure activity relationships (QSARs) <strong>for</strong> colorant mutagenicity.<br />

Background:<br />

The textile industry in the United States is changing rapidly and it is evident that there is a need<br />

<strong>for</strong> a textile printing system that has the capacity to keep pace with current, as well as future,<br />

mass customization manufacturing requirements. DIJ printing has the potential to provide such<br />

capacity but, due to its relatively slow application speed at present, this printing process has not<br />

been generally adopted <strong>for</strong> full-scale production.<br />

Engineering improvements in DIJ hardware are expected to increase application speeds in the<br />

future, but there are also problems with various chemistries required by these systems, and these<br />

issues must be addressed if this technology is to reach its full potential. For example, companies<br />

that process substrates with different chemical character face expensive and time consuming<br />

operations whenever ink/fabric combinations must be changed. Indeed, many firms are <strong>for</strong>ced to<br />

utilize a single printer <strong>for</strong> each ink/fabric combination to prevent frequent ink cartridge changes,<br />

an expensive operation. The availability <strong>of</strong> a set <strong>of</strong> dyes <strong>for</strong> DIJ printing that could function on<br />

multiple textile substrates would benefit the textile industry by decreasing the need <strong>for</strong><br />

companies to maintain a complex inventory <strong>of</strong> colorants, reducing machine down time, and<br />

minimizing the amount <strong>of</strong> dyes contained in printing effluents.<br />

National <strong>Textile</strong> Center Annual Report: November 2006


Approach:<br />

NTC Project C03-PH01<br />

2<br />

A multi-disciplinary approach was used in this project: the team consisted <strong>of</strong> an organic chemist,<br />

textile chemist, computational chemist and a DIJ specialist. Developing dyes that exhibited<br />

chemoselective affinity <strong>for</strong> specific textile substrates was a <strong>for</strong>midable task because <strong>of</strong> the<br />

hydrophobic nature <strong>of</strong> some substrates (e.g. polyester, nylon) and the polar or ionic nature <strong>of</strong><br />

others (e.g. cotton, silk). The core idea in this project was to incorporate chemical-sensor<br />

subgroups onto chromophores that would serve as affinity ligands and effectively distinguish<br />

between different substrate functional groups. This type <strong>of</strong> approach has proved to be beneficial<br />

in medicinal chemistry [1], but has not been explored in the context <strong>of</strong> textile chemistry.<br />

A practical synthetic methodology was developed in the first year <strong>of</strong> this project that<br />

incorporated azo-functionality onto an anthraquinone chromophore to provide extended<br />

conjugation (Schemes 1, 2 and Figure 1).<br />

Scheme 1. Synthesis <strong>of</strong> anthraquinone dyes containing azo linkages synthesized from 1-<br />

aminoanthraquinone.<br />

Scheme 2. Synthesis <strong>of</strong> an anthraquinone dye containing boronic acid functionality.<br />

National <strong>Textile</strong> Center Annual Report: November 2006


NTC Project C03-PH01<br />

3<br />

Figure 1. Structures <strong>of</strong> Selected Anthraquinone <strong>Dyes</strong> from Molecular Modeling.<br />

This chemistry in Scheme I and 2, which is amenable to automation, was demonstrated in the<br />

synthesis <strong>of</strong> several compounds containing this novel azo-anthraquinone skeleton. All the new<br />

compounds generated via this synthetic route were thoroughly characterized by physical data,<br />

see Table 1. Technical textile properties, e.g. lightfastness, washfastness, and substantivity, were<br />

assessed by conventional procedures, see Table 2.<br />

Compound<br />

Yield<br />

(%)<br />

Melting<br />

Point (˚C)<br />

λ max<br />

(nm)<br />

UV (Methanol)<br />

Log ε<br />

2 65 228-229 475 3.45<br />

3 80 239-240 430 3.84<br />

4 78 242-243 410 3.18<br />

5 65 237-238 472 3.18<br />

6 70 230-231 470 3.43<br />

NMR (δ)<br />

3.5(2H, s), 6.5-6.7(4H, m), 7.3-<br />

8.1(7H, m)<br />

3.1(6H, s), 6.6-6.8(4H, m), 7.4-<br />

8.1(7H, m)<br />

5.8(1H, s), 6.9-7.1(4H, m), 7.4-<br />

8.2(7H, m)<br />

3.8(3H, s), 6.8-7.2(4H, m), 7.4-<br />

8.2(7H, m)<br />

7.2-7.5(4H, m), 7.6-7.7(2H, m), 7.8-<br />

8.2(7H, m)<br />

Elemental Analysis<br />

Found (Calculated)<br />

C H N B<br />

73.30<br />

(73.38)<br />

74.27<br />

(74.35)<br />

73.61<br />

(73.67)<br />

73.12<br />

(73.16)<br />

67.50<br />

(67.45)<br />

4.01<br />

(4.06)<br />

4.77<br />

(4.82)<br />

4.05<br />

(4.12)<br />

3.63<br />

(3.68)<br />

3.70<br />

(3.68)<br />

12.78<br />

(12.84)<br />

11.05<br />

(11.82)<br />

8.11<br />

(8.18)<br />

8.48<br />

(8.53)<br />

7.90<br />

(7.87)<br />

3.00<br />

(3.04)<br />

Table 1. Physical Data <strong>for</strong> Compounds in Scheme 1.<br />

Washfastness*<br />

Lightfastness** (20 hr & 40 hr exposure)<br />

Dye<br />

Polyester Nylon Cotton Silk<br />

Polyester Nylon Cotton Silk<br />

20hr 40hr 20hr 40hr 20hr 40hr 20hr 40hr<br />

2 5 4 1 2 5 3-4 3 2-3 5 5 3 2-3<br />

3 5 5 1 2 4-5 3-4 3-4 3-4 5 4-5 3 2<br />

4 5 5 1 1-2 4 3 2-3 3 5 5 3-4 3<br />

5 5 5 1 2 4-5 3-4 3-4 2 5 5 3 2-3<br />

*Washfastness AATCC Test Method 61-1996 (Test No.2A)<br />

**Lightfastness AATCC Test Method 16-1998<br />

Table 2. Washfastness and Lightfastness <strong>of</strong> <strong>Dyes</strong> 2 – 5.<br />

National <strong>Textile</strong> Center Annual Report: November 2006


NTC Project C03-PH01<br />

4<br />

One thrust <strong>of</strong> this project in the first year was to determine the extent to which boronic acid<br />

functionality introduced into anthraquinone and/or azo dyes, enabled the binding <strong>of</strong> the resultant<br />

dye to cellulosic textile materials; computational chemistry was employed <strong>for</strong> this purpose.<br />

Boronic acids are known to <strong>for</strong>m borate complexes with saccharides containing diol moieties<br />

with a high degree <strong>of</strong> cis/trans specificity [2,3]. Calculations at the B3LYP/6-311++G** and<br />

MP2/6311++G** levels were carried out to establish the thermodynamics and kinetics <strong>of</strong> the<br />

<strong>for</strong>mation <strong>of</strong> a typical boron-oxygen-carbon (B-O-C) bond.<br />

In the first year, the <strong>for</strong>mation <strong>of</strong> a B-O-C linkage was studied using the dehydration reaction,<br />

H 2 B(OH) + H 3 C-OH H 2 B-O-CH 3 + H 2 O,<br />

as a model. It was shown that the process was initiated by a nucleophilic attack <strong>of</strong> the hydroxyl<br />

oxygen on the electron deficient boron atom <strong>of</strong> the reactant H 2 B(OH). This reaction was<br />

predicted to proceed rather slowly. However, a proton transfer was involved in this process, and<br />

it was established that an external Lewis base, such as ammonia, improved the kinetics <strong>of</strong> the<br />

reaction [4].<br />

In the second year our experimental ef<strong>for</strong>ts were expanded to incorporate two binding sites on<br />

the dyes being synthesized. In addition to the boronic acid moiety, we initially incorporated a<br />

reactive guanidinium moiety on the dye framework. The cationic nature <strong>of</strong> the guanidinium<br />

group was expected to enhance both the solubility properties <strong>of</strong> the dyes and improve<br />

electrostatic interactions with ionic substrates. The power <strong>of</strong> including a guanidinium group <strong>for</strong><br />

the binding <strong>of</strong> anionic guest molecules in competitive media has been demonstrated [5].<br />

Synthesizing such dyes with two reactive groups proved to be quite challenging, but we<br />

eventually developed a methodology to incorporate the guanidinium group onto an anthracene<br />

unit in a single step, using a modified version <strong>of</strong> the Mitsunobu reaction, Scheme 3 [6]. Since<br />

the use <strong>of</strong> solid supports to facilitate combinatorial synthesis has become a popular way <strong>of</strong><br />

generating libraries <strong>of</strong> new compounds with desired properties, we also extended our procedure<br />

to include the use <strong>of</strong> polymer supported reagents as a means <strong>of</strong> facilitating purification.<br />

DEAD, Ph 3 P in Toluene<br />

N,N' di Boc-guanidine<br />

H 2C<br />

OH<br />

H 2C<br />

N<br />

C<br />

NH 2<br />

Boc<br />

N<br />

Boc<br />

Scheme 3. Synthesis <strong>of</strong> a guanidinium moiety using the Mitsunobu reaction.<br />

In the second year calculations were per<strong>for</strong>med on a system in which an internal Lewis base<br />

could expedite the <strong>for</strong>mation <strong>of</strong> a B-O-C linkage. Specifically, we investigated the<br />

thermodynamics and the kinetics <strong>of</strong> the reaction,<br />

H 2 N-CH 2 -CH=CH-B(OH) 2 + H 3 C-OH H 2 N-CH 2 -CH=CH-B(OCH 3 )(OH) + H 2 O,<br />

in which the amino group acted as an internal Lewis base. We showed that when this amino<br />

group was appropriately positioned, it lowered the activation barrier <strong>for</strong> the <strong>for</strong>mation <strong>of</strong> product<br />

National <strong>Textile</strong> Center Annual Report: November 2006


NTC Project C03-PH01<br />

5<br />

[7]. These results guided us to develop synthetic techniques designed to graft a variety <strong>of</strong> Lewis<br />

bases onto our molecular framework in the vicinity <strong>of</strong> the boronic acid moiety.<br />

Calculations in the second year <strong>of</strong> the project were per<strong>for</strong>med on the second step in the boronic<br />

acid-diol complexation reaction; ethylene glycol was used in place <strong>of</strong> methanol resulting in the<br />

<strong>for</strong>mation <strong>of</strong> a second B-O-C linkage. A 5-membered cyclic ester, HB(-O-CH 2 -CH 2 -O-), was<br />

generated via the reaction,<br />

HB(OH) 2 + HOCH 2 -CH 2 OH HB(-O-CH 2 -CH 2 -O-) + 2H 2 O.<br />

In the absence <strong>of</strong> any catalysts, the activation barriers <strong>for</strong> both steps involved in this reaction<br />

were rather high and the reaction was predicted to proceed rather slowly.<br />

The need to develop dyes with minimal adverse genotoxic behavior was also addressed<br />

computationally during the second year using semi-empirical quantum chemical methodology.<br />

Quantitative structure–activity relationships (QSARs) were developed <strong>for</strong> the mutagenicity <strong>of</strong> a<br />

variety <strong>of</strong> azo dyes. This has been accomplished within the context <strong>of</strong> the largest database <strong>of</strong><br />

amino compounds <strong>for</strong> which the mutagenicity has been measured that has ever been assembled –<br />

over 180 amino derivatives are currently in the database. Multilinear regression techniques were<br />

shown to account <strong>for</strong> approximately 66% <strong>of</strong> the observed mutagenic behavior <strong>of</strong> the compounds<br />

and artificial neural network (ANN) approaches, in conjunction with fuzzy logic, [8] accounted<br />

<strong>for</strong> more than 90% <strong>of</strong> the variation. These QSARs provide a preliminary screening device <strong>for</strong><br />

new dyes.<br />

During the third year <strong>of</strong> this project synthetic difficulties required us to look <strong>for</strong> alternatives to<br />

the inclusion <strong>of</strong> the guanidinium moiety. In particular, we considered non-aromatic nitrogenous<br />

structures with the capacity to <strong>for</strong>m the intramolecular 5-membered ring, 7-membered ring, or<br />

Zwitterions when proximal to a boronic acid moiety shown below.<br />

H 2<br />

C<br />

N<br />

CH 3<br />

R<br />

B<br />

O<br />

B<br />

HO<br />

HO<br />

OH<br />

5-membered ring 7-membered ring HO<br />

Zwitterion<br />

H 2<br />

C<br />

CH 3<br />

R H 2<br />

N<br />

C<br />

H<br />

B<br />

OH<br />

NH<br />

OH<br />

R<br />

CH 3<br />

Our initial synthetic ef<strong>for</strong>ts focused on synthesizing binding sites at the 9,10 positions <strong>of</strong> the<br />

anthracene chromophore that would facilitate Lewis acid-base intramolecular interaction<br />

between nitrogen and boron. The first route utilized a two-step reduction [9] <strong>of</strong> the di-functional<br />

aldehyde, 9,10 anthracene dicarboxaldehyde, followed by reaction <strong>of</strong> the resultant imine with a<br />

primary amine, α-methylbenzylamine, using sodium borohrydride (NaBH 4 ) to produce a reactive<br />

iminium ion. The subsequent reaction with 2,4,6-tris[o-(bromomethyl) phenyl]boroxine<br />

(“boroxin”) produced the di-functional boronic acid moieties. Isolation, purification, and<br />

characterization <strong>of</strong> the intermediates and product proved to be very difficult.<br />

A one-step synthesis <strong>of</strong> similar compounds was explored using the cyanohydridoborate anion<br />

(BH 3 CN - ), which selectively reduced aldehyde and imine functional groups, Scheme 4 [10].<br />

Careful adjustment <strong>of</strong> pH and temperature provided a means <strong>of</strong> controlling undesirable,<br />

competing side reactions. The di-functional aldehyde, 9,10 anthracene dicarboxaldehyde, and a<br />

National <strong>Textile</strong> Center Annual Report: November 2006


NTC Project C03-PH01<br />

6<br />

mono-functional aldehyde, 9-anthraldehyde, in combination with methylamine, were reacted<br />

under similar conditions. Although the one-pot process was attractive <strong>for</strong> use in combinatorial<br />

syntheses, excessive reaction time [72-96 hours], and production <strong>of</strong> toxic hydrogen cyanide gas<br />

as a by-product, made this synthetic route undesirable.<br />

H 3C<br />

N<br />

O<br />

H<br />

H<br />

HN<br />

CH 3<br />

H<br />

NaBH 3 CN<br />

CH 2<br />

CH 3<br />

CH 2<br />

boroxin<br />

CH3CN<br />

K 2 CO 3<br />

Reflux<br />

B(OH) 2<br />

C<br />

H 2<br />

N<br />

Scheme 4. One-step reductive amination using the cyanoborohydride followed by a reaction<br />

with boronic acid anhydride.<br />

A one-step reductive amination reaction conducted using triacetoxyborohydride provided a safer<br />

alternative, Scheme 5 [11]. The reducing agent converted stoichiometric amounts <strong>of</strong> the<br />

dicarboxaldehyde and 1 º amine (methyl amine or α-methylbenzylamine) to the corresponding 2 º<br />

amines in high yields, requiring a much shorter reaction time [20 min.- 2 hr.], while producing<br />

only small amounts <strong>of</strong> benign by-products. Due to the high reactivity <strong>of</strong> the free amines, an<br />

oxygen-free environment was required throughout the reduction reaction. Stable ammonium<br />

chloride salts were isolated, and purification and characterization are currently being carried out.<br />

It was anticipated that, by maintaining an oxygen-free environment, the reaction with 2,4,6-<br />

tris[o-(bromomethyl)phenyl] boroxine can be conducted immediately following the reductive<br />

amination without the HCl salt <strong>for</strong>mation.<br />

CH 3<br />

H 3C<br />

Ph<br />

Ph<br />

CH<br />

N<br />

H<br />

O<br />

H<br />

H<br />

CH<br />

HN<br />

CH 2<br />

H 3C<br />

Ph<br />

CH<br />

N<br />

H 2<br />

C<br />

(HO) 2B<br />

H<br />

HB(OAc) 3 Na<br />

DCE<br />

H 2C<br />

boroxin<br />

CH3CN<br />

K 2 CO 3<br />

Reflux<br />

CH 2<br />

B(OH) 2<br />

C<br />

H 2<br />

H 2C<br />

N<br />

Ph<br />

CH<br />

CH 3<br />

H<br />

H<br />

O<br />

N<br />

Ph<br />

Amine<br />

NH<br />

CH<br />

CH 3<br />

Ph CH 3<br />

Scheme 5. One-step reductive amination using the triacetoxyborohydride followed by a reaction<br />

with boronic acid anhydride.<br />

Computationally in the third year we focused on studies designed to elucidate the<br />

thermochemistry <strong>of</strong> the reaction between phenylboronic acid (PBA) and a sinple model<br />

cellulosic substrate. The initial model <strong>of</strong> cellulose chosen <strong>for</strong> this study, C 1 , was a singlestranded<br />

molecule composed <strong>of</strong> four repeating anhydroglucose units. The structure <strong>of</strong> this<br />

molecule was optimized using density functional theory (DFT) at the LDA/6-31G* (B3LYP/6-<br />

31G*) computational levels with the Spartan s<strong>of</strong>tware package from Wavefunction Inc. [12], see<br />

Figure 2. The initial geometry <strong>for</strong> the optimization was chosen to incorporate the expected<br />

intramolecular hydrogen bonding [13], whereas intermolecular hydrogen bonding between<br />

different strands in cellulose was completely ignored in these investigations.<br />

National <strong>Textile</strong> Center Annual Report: November 2006


NTC Project C03-PH01<br />

7<br />

Figure 2: Model Cellulosic Substrate.<br />

Two models <strong>for</strong> the product <strong>of</strong> a dehydration reaction <strong>of</strong> this cellulose molecule and PBA were<br />

investigated. This dehydration is the primary reaction required to bind a dye, designed with<br />

boronic acid functionality, to a cellulosic substrate. The first model product, P 1 , employed the<br />

2,6’-hydroxyl groups <strong>of</strong> the model substrate, see Figure 3; it involves hydroxyl groups on two<br />

different adjacent glucose units. The second model, P 2 , employed two hydroxyl groups on the<br />

same glucose unit that are in a 2,3 cis arrangement, see Figure 4.<br />

Figure 3: Hydration product, P 1 , involving the 2,6’-hydroxyl groups.<br />

Figure 4: Hydration product, P 2 , involving the 2,3-hydroxyl groups (cis).<br />

Interestingly, the structure <strong>of</strong> P 1 is 8.4 kcal/mol lower in energy than P 2 at the LDA/6-31G*<br />

computational level, whereas these two rather different structures have nearly the same energy at<br />

the higher-level B3LYP/6-31G* computational level, see Table 3.<br />

National <strong>Textile</strong> Center Annual Report: November 2006


NTC Project C03-PH01<br />

8<br />

Reaction<br />

ΔE(kcal/mol)<br />

C 1 + PBA → P 1 +2H 2 O +23.4 (21.5)<br />

C 1 + PBA → P 2 +2H 2 O +31.8 (20.1)<br />

Table 3: Dehydration reaction energetics <strong>for</strong> a model boronic acid dye-cellulose complex.<br />

For comparison, calculated reaction thermodynamics <strong>for</strong> the <strong>for</strong>mation <strong>of</strong> a single B-O-C linkage<br />

in the dehydration reaction:<br />

H 2 N-CH 2 -CH=CH-B(OH)H + H 3 C-OH → H 2 N-CH 2 -CH=CH-B(OCH 3 )H + H 2 O<br />

are essentially thermoneutral: ΔH o 298 = -0.2 kcal/mol at the MP2(FULL)/6-311++G**<br />

//B3LYP/6-311++G** level [7].<br />

Acknowledgements<br />

The PI wishes to thank graduate students Pavani Nandula, Ravneet, Amadeep Randhawa and the<br />

undergraduate student Heather Vodzak.<br />

References:<br />

1. Yang, W., Gao, X., Wang, B., Med. Res. Reviews (2003) 23, 346.<br />

2. Springsteen, G. and B.Wang, Tetrahedron (2002) 58, 5291.<br />

3. Pawlowski, N. E., D.D. Russell and K.M. Robotti, USP 5,108,502 (April 28, 1992).<br />

4. Bhat, K.L., Hayik, S. & Bock, C.W., J. Mol. Struct (Theochem) (2003) 638, 107.<br />

5. Best, M.D., S.L. Tobey and E.V. Anslyn, Coordination Chemistry (2003) 240, 3.<br />

6. Yang, Y., B. Wang, Chem Comm (2003) 792.<br />

7. Bhat, K.L., Braz, V., Laverty, E. & Bock, C.W., J. Mol. Struct (Theochem) (2004) 712, 9.<br />

8. Bhat, K.L., S. Hayik, L. Sztandera & C.W. Bock, Chem Info & Comp Sci (2004) submitted.<br />

9. Ward, C.J., P. Patel, P.R. Ashton and T. James, Chem Commun (2000) 229-230.<br />

10. Borch R.F., M.D. Bernstein and H.D. Durst, JACS (July 16, 1971) 93(12), 2897-2904.<br />

11. Abdel-Magid, A., K.G. Carson, B.D. Harris, C.A. Maryan<strong>of</strong>f and R.D. Shah, J. Org. Chem.<br />

(1996) 61, 3849-3862.<br />

12. Spartan ’02, Wavefunction, Inc., 18401 Von Karman Avenue, Suite 370, Irvine, CA 92612<br />

USA.<br />

13. Sturcova, A., I. His, T.J. Wess, G. Cameron, M.C. Jarvis, Biomacromolecules (2003) 4,<br />

1589.<br />

National <strong>Textile</strong> Center Annual Report: November 2006

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