Extraction Technologies for Medicinal and Aromatic ... - Capacity4Dev
Extraction Technologies for Medicinal and Aromatic ... - Capacity4Dev Extraction Technologies for Medicinal and Aromatic ... - Capacity4Dev
3 MACERATION, PERCOLATION AND INFUSION TECHNIQUES FOR THE EXTRACTION OF MEDICINAL AND AROMATIC PLANTS forms. These extracts are also used as sources of therapeutically active chemical constituents for various dosage forms of modern medicines. Historically, galenical preparations were much more extensively used than they are at the present time. Nonetheless, due to resurgence in interest of herbal drugs throughout the world, these extraction procedures are still relevant and are mentioned in offi cial and unoffi cial monographs about drug preparations. The preparations involving these procedures are primarily intended for extemporaneous dispensing and must be freshly prepared, due to the fact that they rapidly produce a deposit because of coagulation of inert colloidal material and readily support microbial growth due to absence of preservatives. This article describes the principal methods of extraction by maceration, percolation and infusion as well as the modifi cations in these procedures for small-scale, offi cial and large-scale extraction. In addition, the paper discusses the choice of extraction method, quality assurance, and factors affecting the extraction procedures. 3.2 General Principles and Mechanisms Involved in Crude Drug Extraction by Maceration, Percolation and Infusion The general principles and mechanisms involved in maceration, percolation and infusion for the extraction of the crude drugs are same as to those for the extraction of soluble constituents from solid materials using solvent, which is generally referred to as leaching. The processes of leaching may involve simple physical solution or dissolution. The extraction procedures are affected by various factors, namely the rate of transport of solvent into the mass, the rate of solubilization of the soluble constituents by the solvent, the rate of transport of solution out of the insoluble material. The extraction of crude drugs is mostly favored by increasing the surface area of the material to be extracted and decreasing the radial distances traversed between the solids (crude drug particle). Mass transfer theory states that the maximum surface area is obtained by size reductions which entail reduction of material into individual cells. However, this is not possible or desirable in many cases of vegetable material. It has been demonstrated that even 200 mesh particles contain hundred of unbroken cells with intact cell wall. Therefore, it is pertinent to carry out extraction with unbroken cells to obtain an extract with a high degree of purity and to allow enough time for the diffusion of solvent through the cell wall for dissolution of the desired solute (groups of constituents) and for diffusion of the solution (extract) to the surface of the cell wall. 68
EXTRACTION TECHNOLOGIES FOR MEDICINAL AND AROMATIC PLANTS 3.3 Factors Affecting the Choice of Extraction Process The choice of the process to be used for the extraction of a drug depends on a number of factors. 3.3.1 Nature of the Crude Drug The choice to use maceration or percolation primarily depends upon the nature and characteristics of the crude drugs to be extracted. Therefore, knowledge of the type of organs and tissues of the plant matter is essential for achieving the best result. 3.3.2 Stability of the Crude Drug Continuous hot extraction procedures should be avoided when constituents of the drug are thermolabile. 3.3.3 Cost of the Crude Drug When the crude drug is expensive (e.g. ginger), it is desirable to obtain complete extraction. Therefore, from the economic point of view, percolation should be used. For inexpensive drugs, maceration, despite its lower effi ciency, is acceptable in view of its lower cost. 3.3.4 Solvent Selection of the solvent depends on the solubility of the desired components of the material. If the constituents demand a solvent other than a pure boiling solvent or an azeotrope, continuous extraction should be used. 3.3.5 Concentration of the Product Dilute products such as tinctures can be made by maceration or percolation. For semi-concentrated preparations, the more effi cient percolation process is used. Concentrated preparations, such as liquid or dry extracts, are made by percolation. 3.3.6 Recovery of Solvent Solvent is preferably recovered under reduced pressure to save thermolabile constituents. 69
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3 MACERATION, PERCOLATION AND INFUSION TECHNIQUES FOR THE EXTRACTION OF MEDICINAL AND AROMATIC PLANTS<br />
<strong>for</strong>ms. These extracts are also used as sources of therapeutically active<br />
chemical constituents <strong>for</strong> various dosage <strong>for</strong>ms of modern medicines.<br />
Historically, galenical preparations were much more extensively<br />
used than they are at the present time. Nonetheless, due to resurgence in<br />
interest of herbal drugs throughout the world, these extraction procedures<br />
are still relevant <strong>and</strong> are mentioned in offi cial <strong>and</strong> unoffi cial monographs<br />
about drug preparations. The preparations involving these procedures are<br />
primarily intended <strong>for</strong> extemporaneous dispensing <strong>and</strong> must be freshly prepared,<br />
due to the fact that they rapidly produce a deposit because of coagulation<br />
of inert colloidal material <strong>and</strong> readily support microbial growth due to<br />
absence of preservatives.<br />
This article describes the principal methods of extraction by<br />
maceration, percolation <strong>and</strong> infusion as well as the modifi cations in these<br />
procedures <strong>for</strong> small-scale, offi cial <strong>and</strong> large-scale extraction. In addition,<br />
the paper discusses the choice of extraction method, quality assurance, <strong>and</strong><br />
factors affecting the extraction procedures.<br />
3.2 General Principles <strong>and</strong> Mechanisms Involved<br />
in Crude Drug <strong>Extraction</strong> by Maceration,<br />
Percolation <strong>and</strong> Infusion<br />
The general principles <strong>and</strong> mechanisms involved in maceration,<br />
percolation <strong>and</strong> infusion <strong>for</strong> the extraction of the crude drugs are same<br />
as to those <strong>for</strong> the extraction of soluble constituents from solid materials<br />
using solvent, which is generally referred to as leaching. The processes of<br />
leaching may involve simple physical solution or dissolution. The extraction<br />
procedures are affected by various factors, namely the rate of transport of<br />
solvent into the mass, the rate of solubilization of the soluble constituents<br />
by the solvent, the rate of transport of solution out of the insoluble material.<br />
The extraction of crude drugs is mostly favored by increasing the surface<br />
area of the material to be extracted <strong>and</strong> decreasing the radial distances<br />
traversed between the solids (crude drug particle). Mass transfer theory<br />
states that the maximum surface area is obtained by size reductions which<br />
entail reduction of material into individual cells. However, this is not possible<br />
or desirable in many cases of vegetable material. It has been demonstrated<br />
that even 200 mesh particles contain hundred of unbroken cells with intact<br />
cell wall. There<strong>for</strong>e, it is pertinent to carry out extraction with unbroken cells<br />
to obtain an extract with a high degree of purity <strong>and</strong> to allow enough time <strong>for</strong><br />
the diffusion of solvent through the cell wall <strong>for</strong> dissolution of the desired<br />
solute (groups of constituents) <strong>and</strong> <strong>for</strong> diffusion of the solution (extract) to<br />
the surface of the cell wall.<br />
68