Extraction Technologies for Medicinal and Aromatic ... - Capacity4Dev
Extraction Technologies for Medicinal and Aromatic ... - Capacity4Dev Extraction Technologies for Medicinal and Aromatic ... - Capacity4Dev
1 AN OVERVIEW OF EXTRACTION TECHNIQUES FOR MEDICINAL AND AROMATIC PLANTS 1.2.1.11.2 Applications The phytonics process can be used for extraction in biotechnology (e.g for the production of antibiotics), in the herbal drug industry, in the food, essential oil and flavor industries, and in the production of other pharmacologically active products. In particular, it is used in the production of topquality pharmaceutical-grade extracts, pharmacologically active intermediates, antibiotic extracts and phytopharmaceuticals. However, the fact that it is used in all these areas in no way prevents its use in other areas. The technique is being used in the extraction of high-quality essential oils, oleoresins, natural food colors, flavors and aromatic oils from all manner of plant materials. The technique is also used in refining crude products obtained from other extraction processes. It provides extraction without waxes or other contaminants. It helps remove many biocides from contaminated biomass. 1.2.1.12 Parameters for Selecting an Appropriate Extraction Method i) Authentication of plant material should be done before per- forming extraction. Any foreign matter should be completely eliminated. ii) Use the right plant part and, for quality control purposes, record the age of plant and the time, season and place of collection. iii) Conditions used for drying the plant material largely depend on the nature of its chemical constituents. Hot or cold blowing air fl ow for drying is generally preferred. If a crude drug with high moisture content is to be used for extraction, suitable weight corrections should be incorporated. iv) Grinding methods should be specifi ed and techniques that generate heat should be avoided as much as possible. v) Powdered plant material should be passed through suitable sieves to get the required particles of uniform size. vi) Nature of constituents: a) If the therapeutic value lies in non-polar constituents, a non-polar solvent may be used. For example, lupeol is the active constituent of Crataeva nurvala and, for its extraction, hexane is generally used. Likewise, for plants like Bacopa monnieri and Centella asiatica, the active constituents are glycosides and hence a polar solvent like aqueous methanol may be used. b) If the constituents are thermolabile, extraction methods like cold maceration, percolation and CCE are preferred. For thermostable constituents, Soxhlet extraction (if nonaqueous solvents are used) and decoction (if water is the menstruum) are useful. c) Suitable precautions should be taken when dealing with constituents that degrade while being kept in organic solvents, e.g. fl avonoids and phenyl propanoids. 28
EXTRACTION TECHNOLOGIES FOR MEDICINAL AND AROMATIC PLANTS d) In case of hot extraction, higher than required temperature should be avoided. Some glycosides are likely to break upon continuous exposure to higher temperature. e) Standardization of time of extraction is important, as: • Insuffi cient time means incomplete extraction. • If the extraction time is longer, unwanted constituents may also be extracted. For example, if tea is boiled for too long, tannins are extracted which impart astringency to the fi nal preparation. f) The number of extractions required for complete extraction is as important as the duration of each extraction. vii) The quality of water or menstruum used should be specifi ed and controlled. viii) Concentration and drying procedures should ensure the safety and stability of the active constituents. Drying under reduced pressure (e.g. using a Rotavapor) is widely used. Lyophilization, although expensive, is increasingly employed. ix) The design and material of fabrication of the extractor are also to be taken into consideration. x) Analytical parameters of the fi nal extract, such as TLC and HPLC fi ngerprints, should be documented to monitor the quality of different batches of the extracts. 1.2.2 Steps Involved in the Extraction of Medicinal Plants In order to extract medicinal ingredients from plant material, the following sequential steps are involved: 1. Size reduction 2. Extraction 3. Filtration 4. Concentration 5. Drying 1.2.2.1 Size Reduction The dried plant material is disintegrated by feeding it into a hammer mill or a disc pulverizer which has built-in sieves. The particle size is controlled by varying the speed of the rotor clearance between the hammers and the lining of the grinder and also by varying the opening of the discharge of the mill. Usually, the plant material is reduced to a size between 30 and 40 mesh, but this can be changed if the need arises. The objective for powdering the plant material is to rupture its organ, tissue and cell structures so that its medicinal ingredients are exposed to the extraction solvent. Furthermore, size reduction maximizes the surface area, which in turn enhances the mass transfer of active principle from plant material to the solvent. The 30-40 mesh size is optimal, while smaller particles may become slimy during extraction and create diffi culty during fi ltration. 29
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1 AN OVERVIEW OF EXTRACTION TECHNIQUES FOR MEDICINAL AND AROMATIC PLANTS<br />
1.2.1.11.2 Applications<br />
The phytonics process can be used <strong>for</strong> extraction in biotechnology<br />
(e.g <strong>for</strong> the production of antibiotics), in the herbal drug industry, in the<br />
food, essential oil <strong>and</strong> flavor industries, <strong>and</strong> in the production of other pharmacologically<br />
active products. In particular, it is used in the production of topquality<br />
pharmaceutical-grade extracts, pharmacologically active intermediates,<br />
antibiotic extracts <strong>and</strong> phytopharmaceuticals. However, the fact that it is used<br />
in all these areas in no way prevents its use in other areas. The technique is<br />
being used in the extraction of high-quality essential oils, oleoresins, natural<br />
food colors, flavors <strong>and</strong> aromatic oils from all manner of plant materials. The<br />
technique is also used in refining crude products obtained from other extraction<br />
processes. It provides extraction without waxes or other contaminants. It<br />
helps remove many biocides from contaminated biomass.<br />
1.2.1.12 Parameters <strong>for</strong> Selecting an Appropriate <strong>Extraction</strong> Method<br />
i) Authentication of plant material should be done be<strong>for</strong>e per-<br />
<strong>for</strong>ming extraction. Any <strong>for</strong>eign matter should be completely<br />
eliminated.<br />
ii) Use the right plant part <strong>and</strong>, <strong>for</strong> quality control purposes, record<br />
the age of plant <strong>and</strong> the time, season <strong>and</strong> place of collection.<br />
iii) Conditions used <strong>for</strong> drying the plant material largely depend<br />
on the nature of its chemical constituents. Hot or cold blowing<br />
air fl ow <strong>for</strong> drying is generally preferred. If a crude drug<br />
with high moisture content is to be used <strong>for</strong> extraction, suitable<br />
weight corrections should be incorporated.<br />
iv) Grinding methods should be specifi ed <strong>and</strong> techniques that<br />
generate heat should be avoided as much as possible.<br />
v) Powdered plant material should be passed through suitable<br />
sieves to get the required particles of uni<strong>for</strong>m size.<br />
vi) Nature of constituents:<br />
a) If the therapeutic value lies in non-polar constituents, a<br />
non-polar solvent may be used. For example, lupeol is the<br />
active constituent of Crataeva nurvala <strong>and</strong>, <strong>for</strong> its extraction,<br />
hexane is generally used. Likewise, <strong>for</strong> plants like<br />
Bacopa monnieri <strong>and</strong> Centella asiatica, the active constituents<br />
are glycosides <strong>and</strong> hence a polar solvent like<br />
aqueous methanol may be used.<br />
b) If the constituents are thermolabile, extraction methods<br />
like cold maceration, percolation <strong>and</strong> CCE are preferred.<br />
For thermostable constituents, Soxhlet extraction (if nonaqueous<br />
solvents are used) <strong>and</strong> decoction (if water is the<br />
menstruum) are useful.<br />
c) Suitable precautions should be taken when dealing with<br />
constituents that degrade while being kept in organic solvents,<br />
e.g. fl avonoids <strong>and</strong> phenyl propanoids.<br />
28