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Extraction Technologies for Medicinal and Aromatic ... - Capacity4Dev

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8 MICRODISTILLATION,THERMOMICRODISTILLATION AND MOLECULAR DISTILLATION TECHNIQUES<br />

8.5.4 Parameters that Affect the MD Process<br />

The amount of low-boiling volatiles as well as dissolved air,<br />

moisture, or other gasses in the feed material has a deleterious effect on<br />

the effi ciency of MD. This is due to the fact that the non-condensable components<br />

cover the condensing surface.<br />

Higher temperature difference between the condensing <strong>and</strong><br />

evaporating surfaces yields higher effi ciency. High viscosity liquids (without<br />

mechanical agitation) yield high liquid fi lm thicknesses <strong>and</strong> hence lower effi -<br />

ciency. As a rule, the relative volatility of organics increases with decreasing<br />

pressure, particularly in the very low pressure range common to MD. There<strong>for</strong>e,<br />

low operating pressure generally yields higher effi ciency.<br />

8.5.5 Typical Applications of MD<br />

1. Concretes obtained by solid-liquid extraction are conventionally<br />

converted to the absolutes by dissolving in aqueous alcohol<br />

solvents <strong>and</strong> then precipitating the waxes by chilling to<br />

sub-zero temperatures. This process is highly energy intensive<br />

due to the electrical energy required <strong>for</strong> refrigeration.<br />

2. Red palm oil (high vitamin E content).<br />

3. Separation of tocopherols from vegetable oil deodorization<br />

residues.<br />

4. Natural vitamins A, E, K-1 <strong>and</strong> K-2 (replacing synthetics in<br />

the pharmaceutical industry).<br />

5. Purifi cation <strong>and</strong> separation of natural extracts into crude<br />

fractions.<br />

6. Recovery of lanolin from wool grease, the soft wax from hair<br />

of sheep (cosmetic industry).<br />

7. Fragrances derived from fatty acids.<br />

8.6 Recovery of Dissolved Essential Oils from<br />

Steam Distillation Condensates<br />

The major prerequisite of the process used <strong>for</strong> production of<br />

essential oils is that the product obtained must resemble the natural aroma<br />

<strong>and</strong> fl avor of the original source, which is a combination of different compounds<br />

of varying organoleptic characteristics. Oxygenated organic compounds<br />

like aldehydes, ketones, alcohols <strong>and</strong> esters are the dominant contributors<br />

to the overall aroma <strong>and</strong> fl avor. The essential oil produced should<br />

ideally have all these components in the same proportions as in the original<br />

natural product in order to match the natural aroma <strong>and</strong> fl avor. For example,<br />

steam-distilled rose oil contains less than 1 wt% phenyl ethyl alcohol (PEA)<br />

whereas the solvent-extracted rose oil contains greater than 60 wt% PEA.<br />

It is a common experience that the steam distillation condensate has an<br />

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