Extraction Technologies for Medicinal and Aromatic ... - Capacity4Dev

Extraction Technologies for Medicinal and Aromatic ... - Capacity4Dev Extraction Technologies for Medicinal and Aromatic ... - Capacity4Dev

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7 DISTILLATION TECHNOLOGY FOR ESSENTIAL OILS steam and water distillation units for oils which have partial solubility in water. Although most of the essential oils have finite solubility in water, some oils like those of rose, lavender and geranium have comparatively higher solubility. In such extractions, the loss of oil with the outgoing water of distillation can become alarmingly high. This problem can be solved by returning the condensate water from the separator back to the still; this is known as cohobation. It is evident that this cannot be done with steam distillation as the water level in the still will keep building up due to continuous steam injection. In a further improved version, a packed column is placed on top of the column for providing mass transfer to the oil-water vapors, so as to increase the concentration of the outgoing condensate and to coalesce the oil droplets in the oil separator (Figure 5). The condenser is placed above the column so that the condensate water from the separator can be recycled back to the still by means of gravity. Additional heat, if required, can be provided by a closed steam coil immersed in the tank bottom. The condenser is moved above the distillation still so that condensed water from the separator can flow by means of gravity to the still. By limiting the total quantity of water in this closed cycle operation, it is possible to obtain increased yields of essential oils that are more water soluble. It is relevant to point out here that prolonged recirculation of the distillation water allows the various impurities and plant decomposition products to build up in the system. This may sometimes affect the quality of the oil. One must always keep this in mind when considering a cohobation distillation system for any application. Figure 5: Distillation unit with cohobation 122

EXTRACTION TECHNOLOGIES FOR MEDICINAL AND AROMATIC PLANTS 7.4 Hydrodiffusion This system was fi rst described in 1983. Unlike traditional steam distillation, hydrodiffusion works on the diffusion principle of allowing steam to enter the top of the plant charge and diffuse through the charge by gravity. The process uses the principle of osmotic pressure to diffuse oil from the oil glands. The system is connected to a steam source, and low pressure steam is passed into the plant material from a boiler. The condenser, which is directly under the basket within the still, is of the tube type. The oil and water are collected below the condenser in a typical oil separator. Hydrodiffusion is an effi cient process that is easy to use, especially regarding the processes of loading and unloading the plant material. The yield of oil is higher and the process is advantageous because of the reduced steam consumption, shorter distillation time and absence of hydrolysis, as the raw material does not come in contact with boiling water. However, because of the downward fl ow of steam and condensate, co-extraction of other nonvolatile compounds (such as lipids, chlorophyll and fatty acids) and polar components makes the process complicated. Although it may seem that hydrodiffusion is a better alternative to conventional distillation processes, the fact remains that commercial ventures based on hydrodiffusion have not been able to take off successfully. 7.5 Parameters Affecting Yield and Quality of Essential Oils The yield and quality of essential oil from steam distillation is affected by the various process parameters. It is advisable to keep them in mind while designing such systems. Some of the important parameters are being listed below. 7.5.1 Mode of Distillation The technique for distillation should be chosen considering the boiling point of the essential oil and the nature of the herb, as the heat content and temperature of steam can alter the distillation characteristics. For high boiling oils such as woody oils (e.g. sandalwood, cedar wood) and roots (e.g. Cyperus), the oil should be extracted using boiler-operated steam distillation. Since the heat content and temperature of steam depend upon its pressure, a change in steam pressure can alter the distillation characteristics. High-boiling constituents of essential oils normally require highpressure steam to distill over. For oil of rose and other fl orals, the material is generally immersed in water, i.e. hydrodistillation, as fl owers tend to aggregate and form lumps which cannot be distilled using water and steam distillation or direct steam distillation. 123

EXTRACTION TECHNOLOGIES FOR MEDICINAL AND AROMATIC PLANTS<br />

7.4 Hydrodiffusion<br />

This system was fi rst described in 1983. Unlike traditional<br />

steam distillation, hydrodiffusion works on the diffusion principle of allowing<br />

steam to enter the top of the plant charge <strong>and</strong> diffuse through the charge<br />

by gravity. The process uses the principle of osmotic pressure to diffuse oil<br />

from the oil gl<strong>and</strong>s. The system is connected to a steam source, <strong>and</strong> low<br />

pressure steam is passed into the plant material from a boiler. The condenser,<br />

which is directly under the basket within the still, is of the tube type. The<br />

oil <strong>and</strong> water are collected below the condenser in a typical oil separator.<br />

Hydrodiffusion is an effi cient process that is easy to use, especially regarding<br />

the processes of loading <strong>and</strong> unloading the plant material. The yield of<br />

oil is higher <strong>and</strong> the process is advantageous because of the reduced steam<br />

consumption, shorter distillation time <strong>and</strong> absence of hydrolysis, as the raw<br />

material does not come in contact with boiling water. However, because of<br />

the downward fl ow of steam <strong>and</strong> condensate, co-extraction of other nonvolatile<br />

compounds (such as lipids, chlorophyll <strong>and</strong> fatty acids) <strong>and</strong> polar<br />

components makes the process complicated. Although it may seem that<br />

hydrodiffusion is a better alternative to conventional distillation processes,<br />

the fact remains that commercial ventures based on hydrodiffusion have not<br />

been able to take off successfully.<br />

7.5 Parameters Affecting Yield <strong>and</strong> Quality<br />

of Essential Oils<br />

The yield <strong>and</strong> quality of essential oil from steam distillation is<br />

affected by the various process parameters. It is advisable to keep them in<br />

mind while designing such systems. Some of the important parameters are<br />

being listed below.<br />

7.5.1 Mode of Distillation<br />

The technique <strong>for</strong> distillation should be chosen considering the<br />

boiling point of the essential oil <strong>and</strong> the nature of the herb, as the heat<br />

content <strong>and</strong> temperature of steam can alter the distillation characteristics.<br />

For high boiling oils such as woody oils (e.g. s<strong>and</strong>alwood, cedar wood) <strong>and</strong><br />

roots (e.g. Cyperus), the oil should be extracted using boiler-operated steam<br />

distillation. Since the heat content <strong>and</strong> temperature of steam depend upon<br />

its pressure, a change in steam pressure can alter the distillation characteristics.<br />

High-boiling constituents of essential oils normally require highpressure<br />

steam to distill over. For oil of rose <strong>and</strong> other fl orals, the material<br />

is generally immersed in water, i.e. hydrodistillation, as fl owers tend to aggregate<br />

<strong>and</strong> <strong>for</strong>m lumps which cannot be distilled using water <strong>and</strong> steam<br />

distillation or direct steam distillation.<br />

123

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