Extraction Technologies for Medicinal and Aromatic ... - Capacity4Dev
Extraction Technologies for Medicinal and Aromatic ... - Capacity4Dev Extraction Technologies for Medicinal and Aromatic ... - Capacity4Dev
5 DECOCTION AND HOT CONTINUOUS EXTRACTION TECHNIQUES FRESH SOLVENT SOLID UNDERFLOW EXTRACTION STAGE OVERFLOW SOLUTION SOLID FEED Figure 1: Single-stage solid-liquid extraction The single-stage system represents the complete operation of contacting the solid feed and fresh solvent. This is rarely encountered in industrial practice because of the low recovery of solute obtained and relatively dilute solution produced. Effi ciency of extraction is somewhat improved by dividing the solvent into a number of smaller portions and then carrying out multiple successive extractions instead of only one contact of the entire amount of solvent with the solid. FRESH SOLVENT EXTRACTION STAGE 1 SOLID UNDERFLOW EXTRACTION STAGE 2 EXTRACTION STAGE n OVERFLOW SOLUTION SOLID FEED Figure 2: Multistage counter-current solid-liquid extraction In the continuous counter-current multistage system shown in Figure 2, the underfl ow and overfl ow streams fl ow counter-current to each other. This system allows high recovery of solute with a highly concentrated product because the concentrated solution leaves the system after contact with fresh solid. FRESH SOLVENT SOLID FEED EXTRACTION STAGE 1 FRESH SOLVENT EXTRACTION STAGE 2 OVERFLOW SOLUTION OVERFLOW SOLUTION OVERFLOW SOLUTION FRESH SOLVENT EXTRACTION STAGE n SOLID UNDERFLOW Figure 3: Multistage co-current solid-liquid extraction In the multistage co-current (parallel) system shown in Figure 3, fresh solvent and solid feeds are contacted in the fi rst stage. Underfl ow 96
EXTRACTION TECHNOLOGIES FOR MEDICINAL AND AROMATIC PLANTS from the fi rst stage is sent to the second stage, where it comes in contact with more fresh solvent. This scheme is repeated in all succeeding stages. 5.5 Solid-liquid Extraction Equipment Equipment for solid-liquid extraction is of two types: a) Batch solid-liquid extractor b) Continuous solid liquid extractor The most common batch extractors employed for solid-liquid extraction of medicinal plants are: • Pot extractor. The extractor has a volume of 2-10 m 3 and a mixer is necessary to guarantee good mixing for treatment of fi ne materials. For structured materials, the mixer is only used for evaporation of the solvent and for emptying the extractor. • Rotating extractor. The extractor is fi lled with extraction material and solvent and starts then to rotate. The installation of heating coils and the use of a double jacket make it possible to evaporate the solvent at the end of the extraction cycle. A special form of heating coil can act as mixer during the extraction period. The advantage of batch extractors is that they are simple to operate and are robustly constructed. Disadvantages of batch extractors are the limited capacity and the discontinuous output of the product. Figure 4: Pot extractor and rotating extractor 97
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5 DECOCTION AND HOT CONTINUOUS EXTRACTION TECHNIQUES<br />
FRESH SOLVENT<br />
SOLID UNDERFLOW<br />
EXTRACTION<br />
STAGE<br />
OVERFLOW SOLUTION<br />
SOLID FEED<br />
Figure 1: Single-stage solid-liquid extraction<br />
The single-stage system represents the complete operation<br />
of contacting the solid feed <strong>and</strong> fresh solvent. This is rarely encountered<br />
in industrial practice because of the low recovery of solute obtained <strong>and</strong><br />
relatively dilute solution produced. Effi ciency of extraction is somewhat improved<br />
by dividing the solvent into a number of smaller portions <strong>and</strong> then<br />
carrying out multiple successive extractions instead of only one contact of<br />
the entire amount of solvent with the solid.<br />
FRESH SOLVENT<br />
EXTRACTION<br />
STAGE 1<br />
SOLID UNDERFLOW<br />
EXTRACTION<br />
STAGE 2<br />
EXTRACTION<br />
STAGE n<br />
OVERFLOW SOLUTION<br />
SOLID FEED<br />
Figure 2: Multistage counter-current solid-liquid extraction<br />
In the continuous counter-current multistage system shown in<br />
Figure 2, the underfl ow <strong>and</strong> overfl ow streams fl ow counter-current to each<br />
other. This system allows high recovery of solute with a highly concentrated<br />
product because the concentrated solution leaves the system after contact<br />
with fresh solid.<br />
FRESH SOLVENT<br />
SOLID FEED<br />
EXTRACTION<br />
STAGE 1<br />
FRESH SOLVENT<br />
EXTRACTION<br />
STAGE 2<br />
OVERFLOW SOLUTION OVERFLOW SOLUTION OVERFLOW SOLUTION<br />
FRESH SOLVENT<br />
EXTRACTION<br />
STAGE n<br />
SOLID UNDERFLOW<br />
Figure 3: Multistage co-current solid-liquid extraction<br />
In the multistage co-current (parallel) system shown in Figure<br />
3, fresh solvent <strong>and</strong> solid feeds are contacted in the fi rst stage. Underfl ow<br />
96