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MIG-MAG<br />
Pulse<br />
Combined<br />
TIG Inverter<br />
TIG<br />
Electrode inverter<br />
Plasma cutting<br />
Workpiece processing<br />
Welding accessories<br />
Autogenous technique<br />
Welding machines and welding accessories<br />
Catalogue 01/2010
Schweißkraft ® welding devices<br />
Quality at an economical price<br />
Our goal is to satisfy your wishes!<br />
For over 25 years we have been <strong>com</strong>mitted to developing, designing and manufacturing Schweißkraft products. Anyone of our products<br />
distinguishes itself by quality, accuracy, durability and consistent value. Our knowledge and the knowledge of our customers<br />
serves to constantly advance and improve our products.<br />
Products<br />
You're looking for a functional machine<br />
offering <strong>com</strong>prehensive features at an<br />
economical price?<br />
Then Schweißkraft welding devices are<br />
the ones for you. Our machines are<br />
convincing by outstanding quality,<br />
accurate manufacturing and offer an<br />
optimum price/performance ratio.<br />
Quality<br />
Schweißkraft products are subject to our<br />
strict controls in production and final<br />
inspections. The use of best materials,<br />
outstanding welding properties as well<br />
as easiest operation for the user will<br />
give you the certainty to purchase a product,<br />
which satisfies the highest quality<br />
requirements.<br />
The manufacturing is ac<strong>com</strong>panied by<br />
thorough individual checks. Finally a<br />
100% performance and function check<br />
takes place, where the manufactured<br />
devices are being thouroughly tested.<br />
This way, we are convinced to be able to<br />
offer you the best possible quality.<br />
Production<br />
All our products are continuously further<br />
developed. The majority of the<br />
Schweißkraft welding devices is<br />
developed designed and produced by<br />
the <strong>com</strong>pany REHM GmbH at Uhingen,<br />
one of the newest and most modern<br />
<strong>com</strong>pany for welding devices in<br />
Germany.<br />
Distribution<br />
Schweißkraft welding devices are only<br />
available at specialized dealers. There is<br />
a <strong>com</strong>prehensive network of specialized<br />
dealers at your disposal offering you<br />
advice and support.<br />
After-Sales-Service<br />
If service is required trained specialized<br />
dealers on site respectively our<br />
experienced after-sales-service<br />
department is at your disposal. If<br />
necessary our <strong>com</strong>prehensive spare<br />
parts storage offers supply at short<br />
notice. Our service guarantees you consistent<br />
value of your Schweißkraft welding<br />
device for many years. If your device<br />
is failing and we are not able to<br />
repair it immediately you have the possibility<br />
to loan a device from many of<br />
our sales partners.<br />
Comprehensive warranty<br />
A warranty of 3 years for all<br />
Schweißkraft PRO-MAG and PRO-MIG<br />
welding devices as well as a warranty of<br />
5 years for the main transformer of the<br />
PRO-MAG and PRO-MIG devices<br />
according to our warranty conditions.<br />
The proper handling, treatment and use<br />
of our devices according to our<br />
operating instructions is the<br />
precondition to grant a warranty. Wear<br />
parts and consumables are not subject<br />
to the warranty.<br />
The legal warranty regulations according<br />
to our general terms and conditions<br />
remain unaffected hereby. Our warranty<br />
conditions are joint to the machine.<br />
Trainings<br />
The success of using our products is<br />
mainly determined by passing the<br />
technical knowledge on to the sales and<br />
service employees by consequent<br />
internal training measures. This<br />
qualification also includes customers<br />
performing workshops at our facility or<br />
training measures on site.<br />
Presentation<br />
service<br />
Please be convinced<br />
of the quality<br />
and good welding<br />
results during a welding<br />
presentation on site. A team<br />
of application engineers is available,<br />
who will be glad to visit you at<br />
your premises to explain and present<br />
the welding device. Of course, you will<br />
be able to weld and try out our<br />
device yourself.<br />
Test service<br />
If you need a number of<br />
welding devices we will<br />
furthermore offer you the<br />
possibility to test one or<br />
several welding devices in<br />
your application environment on site<br />
over a longer period of time.<br />
Do not hesitate to contact us!<br />
2
Table of contents<br />
MIG-MAG<br />
EASY-MAG 190 . . . . . . . . . . . . . . . . . . . . . . .7<br />
EASY-MAG 210 . . . . . . . . . . . . . . . . . . . . . . .7<br />
EASY-MAG 250-4 . . . . . . . . . . . . . . . . . . . . .7<br />
PRO-MAG 180 . . . . . . . . . . . . . . . . . . . . .8-10<br />
PRO-MAG 200 AM . . . . . . . . . . . . . . . . .8-10<br />
PRO-MAG 250 . . . . . . . . . . . . . . . . . . . . .8-10<br />
Accessories PRO-MAG . . . . . . . . . . . . .10-12<br />
PRO MIG<br />
PRO-MIG 230-2 AM . . . . . . . . . . . . . . . .14-18<br />
PRO-MIG 230-4 AM . . . . . . . . . . . . . . . .14-18<br />
PRO-MIG 280-4 . . . . . . . . . . . . . . . . . . .14-18<br />
PRO-MIG 310-4 . . . . . . . . . . . . . . . . . . .14-18<br />
PRO-MIG 300-4 . . . . . . . . . . . . . . . . . . .14-18<br />
PRO-MIG 350-4 W . . . . . . . . . . . . . . . . .14-18<br />
PRO-MIG 450-4 WS . . . . . . . . . . . . . . . .14-18<br />
Accessories PRO-MIG . . . . . . . . . . . . . .19-21<br />
PRO ARC<br />
PRO-ARC 300-4 . . . . . . . . . . . . . . . . . . .23-28<br />
PRO-ARC 450-4 WS . . . . . . . . . . . . . . .23-28<br />
Accessories PRO-ARC . . . . . . . . . . . . .28-32<br />
MIG-MAG pulse<br />
PRO-PULS 440-4 WS . . . . . . . . . . . . . .34-36<br />
Accessories PRO-PULS . . . . . . . . . . . .36-38<br />
Multi-functional inverter<br />
KOMBI 160 . . . . . . . . . . . . . . . . . . . . . .40-42<br />
KOMBI 160 HF . . . . . . . . . . . . . . . . . . .40-42<br />
Accessories KOMBI . . . . . . . . . . . . . . . . . .42<br />
Inverter TIG welding machines<br />
EASY-TIG 200 HF . . . . . . . . . . . . . . . . . . . .44<br />
Accessories EASY-TIG 200 HF . . . . . . . . . .45<br />
PRO-TIG 170 DC . . . . . . . . . . . . . . . . . .46-47<br />
PRO-TIG 170 DC TIG SET . . . . . . . . . . . .46-47<br />
Accessories PRO-TIG . . . . . . . . . . . . . .47-48<br />
PRO-TIG 170 DC Digital . . . . . . . . . . . . .50-53<br />
PRO-TIG 170 AC/DC Digital . . . . . . . . . .50-53<br />
PRO-TIG 210 AC/DC Digital . . . . . . . . .50-53<br />
PRO-TIG 170 DC Digital TIG SET . . . . . .50-53<br />
PRO-TIG 170 AC/DC Digital TIG SET . . . . .50-53<br />
PRO-TIG 210 AC/DC Digital TIG SET . . . . .50-53<br />
Water cooling device RWK 1000 . . . . . . . .54<br />
Accessories PRO-TIG Digital . . . . . . . . .53-55<br />
PRO-TIG 280 AC/DC . . . New . . . . . . . . . . .56-59<br />
PRO-TIG 350 AC/DC . . . . New . . . . . . . . . . .56-59<br />
Accessories PRO-TIG AC/DC . . . . . . . .59-60<br />
Electrode inverter<br />
EASY-STICK 145 . . . . . . . . . . . . . . . . . . . . .62<br />
EASY-STICK 185 . . . . . . . . . . . . . . . . . . . . .62<br />
Accessories EASY-STICK . . . . . . . . . . . . . .63<br />
EASY-STICK 200 CEL Digital . . . . . . . . .64-66<br />
EASY-STICK 250 Digital . . . . . . . . . . . .64-66<br />
EASY-STICK 320 Digital . . . . . . . . . . . .64-66<br />
Accessories EASY-STICK Digital . . . . . .67-68<br />
PRO-STICK 130 . . . . . . . . . . . . . . . . . . . .70-71<br />
PRO-STICK 140 . . . . . . . . . . . . . . . . . . .70-71<br />
PRO-STICK 130 SET . . . . . . . . . . . . . . . .70-71<br />
PRO-STICK 140 SET . . . . . . . . . . . . . . . .70-71<br />
PRO-STICK 170 . . . . . . . . . . . . . . . . . . .72-73<br />
PRO-STICK 170 SET . . . . . . . . . . . . . . . .72-73<br />
PRO-STICK 170 DC . . . . . . . . . . . . . . . . .72-73<br />
PRO-STICK 170 DC TIG SET . . . . . . . . . .72-73<br />
Accessories PRO-STICK . . . . . . . . . . . . .73-74<br />
PLASMA cutting device<br />
PRO-CUT Tornado . . . . . . . . . . . . . . . . .76-77<br />
PRO-CUT 35 S . . . . . . . . . . . . . . . . . . . .76-77<br />
PRO-CUT 70 . . . . . . . . . . . . . . . . . . . . . .76-77<br />
PRO-CUT 90 . . . . . . . . . . . . . . . . . . . . .76-77<br />
PRO-CUT 120 . . . . . . . . . . . . . . . . . . . . .76-77<br />
Accessories PRO-CUT . . . . . . . . . . . . . .78-79<br />
Electrochemical metal working<br />
CLEANO 1 . . . . . . . . . . . . . . . . . . . . . . . . . .81<br />
CLEANO RS . . . . . . . . . . . . . . . . . . . . . . . . .81<br />
Coal stamp . . . . . . . . . . . . . . . . . . . . . .82-84<br />
Cleaning pin . . . . . . . . . . . . . . . . . . . . .82-84<br />
Measuring cable . . . . . . . . . . . . . . . . .82-84<br />
Cleaning and marking felts . . . . . . . . .82-84<br />
Aramide band . . . . . . . . . . . . . . . . . . .82-84<br />
Electrolytes . . . . . . . . . . . . . . . . . . . . .82-84<br />
Conservates . . . . . . . . . . . . . . . . . . . . .82-84<br />
Long-term templates . . . . . . . . . . . . . .82-84<br />
Short-term templates . . . . . . . . . . . . .82-84<br />
Label printer . . . . . . . . . . . . . . . . . . . .82-84<br />
Electrode grinding device<br />
ESG 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . .86<br />
Welding accessories<br />
Welding safety helmets,<br />
Welding googles, etc. . . . . . . . . . . . . .88-96<br />
Welding regulator, spray for nozzles,<br />
electrode holders, etc. . . . . . . . . . . . .94-96<br />
Industrial gases . . . . . . . . . . . . . . . . . . . . .97<br />
Welding wire . . . . . . . . . . . . . . . . . . .98-100<br />
Welding rods . . . . . . . . . . . . . . . . . . .101-102<br />
Stick electrodes . . . . . . . . . . . . . . . .103-105<br />
Autogenous technique . . . . . . . . . . .106-107<br />
Welding clamps, angle magnets<br />
Metall corner clamps . . . . . New . . . . . . .108-111<br />
3
MIG-MAG Information inert gas welding devices<br />
The welding processes, materials and<br />
advantages of the individual techniques.<br />
MIG-MAG welding-Inert* gas metal-active gas metal<br />
(*Inert = poor activity)<br />
MIG/MAG welding is the most <strong>com</strong>monly used<br />
welding process in the world. This results from<br />
the various possibilities of use, no cleaning<br />
from slag, the simple penetrations welding and<br />
the deep fusion penetration.<br />
The simple use in any welding position makes<br />
this process even more interesting, especially<br />
from the economical point of view.<br />
The MIG/MAG process is a mechanical inert<br />
gas arc welding, where the arcing takes place<br />
between the live wire electrode and the<br />
workpiece in a controlled atmosphere (= active<br />
or inert gases such as mixed gases). The<br />
mechanical feed wire serves as electrode<br />
which melts off in its own arc.<br />
The MAG process<br />
Appropriate for steel, unalloyed, low-alloyed<br />
and high-alloyed source material and is<br />
therefore perfect to be used in production and<br />
for repair welding. It is applied for a sheet<br />
thickness of more than 0.6 mm.<br />
The MIG process<br />
Contrary to the MAG process, the MIG and the<br />
new MIG soldering process are used for<br />
aluminum and copper materials by adding<br />
inert (= poor activity) gases such as argon.<br />
Using this process you may weld wall<br />
thicknesses of more than 2.0 mm (MIG soldering<br />
from 0.5 mm on).<br />
It is re<strong>com</strong>mended to use a pulsed current<br />
source or the TIG method for thinner materials.<br />
The MIG-MAG welding process is a very<br />
manifold welding process but with the<br />
limitation that the workplace needs to be<br />
protected against draft and humidity, in order<br />
to maintain the inert gas effect when the welding<br />
process is performed outdoors.<br />
TIG welding-tungsten inert* gas (*inert = poor activity)<br />
For TIG welding, an arc is drawn between a<br />
non-melting tungsten electrode and the<br />
workpiece.<br />
Pure argon is used as inert gas-a rare gas<br />
which cannot be <strong>com</strong>bined with any element<br />
and therefore alsoprevents from reactions of<br />
weld metal. The additional wire is fed by hand<br />
(manual welding) or mechanically (automatic<br />
welding). But there are also weldings which<br />
may be performed without additional material.<br />
It depends on the applied material if direct<br />
current or alternating current is used.<br />
The main advantage of the TIG welding is in the<br />
large range of materials which can be welded.<br />
Materials of no more thickness than 0.3 mm<br />
(automated) such as alloyed steels, high<br />
alloyed steels, aluminum, magnesium, copper<br />
as well as their alloys, unalloyed steels, nickel,<br />
gold, silver, titanium and many more are<br />
weldable. Usable to weld any material<br />
thicknesses and to work the root of seams of<br />
thicker cross sections. With the TIG process you<br />
achieve the best results <strong>com</strong>pared to other<br />
welding processes due to the non-porous<br />
welding with a very high tensile strength.<br />
AC welding:<br />
For welding light metals. On the tungsten<br />
electrode a semi-spherical cap is formed and<br />
the arc alternates at high frequency from the<br />
negative to the positive pole.<br />
DC welding:<br />
For welding alloyed steels and<br />
non-ferrous metals. The tungsten electrode is<br />
grinded to a pointed shape. The arcing is stable.<br />
HF strike = contactless strike<br />
Lift arc strike = contact strike<br />
Welding with electrodes<br />
The welding with electrodes is a simple<br />
welding method by allowing to weld almost<br />
any metals. This process may also be used<br />
outdoors or even under water without any<br />
problems.<br />
For welding with electrodes the arc length is<br />
manually set–the electrode<br />
distance is determined by the length of the arc.<br />
You mainly weld with DC; e.g. rutile electrodes<br />
may easily be welded with negative DC;<br />
alkaline electrodes are welded with positive<br />
DC.<br />
The electrode is an arc carrier and additional<br />
material. It is <strong>com</strong>posed of an alloyed or<br />
unalloyed core wire and a casing. The casing<br />
protects the melting bath against harmful<br />
atmospheric oxygen and stabilizes the arcing.<br />
Additionally a slag is produced which protects<br />
and forms the weld.<br />
For the electrodes you distinguish rutile or<br />
alkaline electrodes according to the thickness<br />
of the casing. Rutile electrodes are weldable<br />
more easily and have a good flat seam.<br />
Furthermore, it is easy to remove the slag.<br />
Please note, that a lot of electrodes need<br />
to be retired after long storage, as they<br />
accumulate the humidity of the atmosphere.<br />
Otherwise electrode welding is a <strong>com</strong>mon easy<br />
to use welding method.<br />
The plasma arc cutting<br />
The plasma arc cutting was originally only used<br />
where the flame cutting and its process<br />
variants offered no or poor results.<br />
This applies above all for high-alloyed steels,<br />
cast iron, light metal and non-ferrous heavy<br />
metal. The technical further development of the<br />
plasma arc cutting in the past years as well as<br />
the increase of the cutting speed have led to<br />
the fact that for cutting of thin-walled<br />
workpieces (about 0.5 to 20 mm) even of<br />
unalloyed or low-alloyed steel, the plasma arc<br />
cutting is used more often.<br />
Due to the fact, that there is only external heat<br />
supply, the energy content of the plasma jet is<br />
reduced when it penetrates the workpiece. This<br />
leads to a cutting gap which tapers with the<br />
distance to the workpiece surface.<br />
In any case, the plasma producing medium is<br />
of important influence for the quality and<br />
economic effectiveness. This may be<br />
<strong>com</strong>pressed air or a gas mixture. When using<br />
<strong>com</strong>pressed air, please make sure to use<br />
absolutely pure <strong>com</strong>pressed air.<br />
The plasma gas is led into the space between<br />
electrode and nozzle under pressure. To <strong>com</strong>mission<br />
a plasma torch, a pilot arc needs to be<br />
struck by means of a high frequency discharge.<br />
It is arcing at low power between the nozzle<br />
the electrode transfers the cutting gas to the<br />
plasma state due to thermal dissociation and<br />
ionization.<br />
The plasma arc cutting is especially<br />
appropriated for steel, CrNi or aluminum sheet<br />
metal.<br />
4
MIG soldering-for new fields of application, new materials<br />
and new regulations, especially in the automotive sector.<br />
The trend is to use galvanized thin sheets.<br />
They are processed e. g. in the automotive<br />
industry, in the construction industry, in the<br />
ventilation and air condition technology,<br />
in the domestic technique and the furniture<br />
industry.<br />
Why galvanized?<br />
Zinc which is applied to steel (electrolytic or<br />
by galvanizing) creates a barrier layer which<br />
protects from corrosion. Furthermore, zinc<br />
provides for a cathodic protective effect. If this<br />
zinc layer is damaged, the material will<br />
nevertheless be protected from corrosion in an<br />
area of 1-2 mm around the damaged area.<br />
By this remote protective effect of the zinc,<br />
additionally non-coated edges and micro cracks<br />
will be protected.<br />
The parent metal<br />
will not be<br />
fuzzed<br />
By using filler metals on copper basis (bronze) it<br />
is possible to work at low temperatures. Due to<br />
the little heat supply, only a little amount of zinc<br />
evaporating and <strong>com</strong>ponent bracing is reduced.<br />
The strength values are relatively high and the<br />
joint is corrosion-resistant due to the alloying<br />
elements, as the filler metal is made of bronze.<br />
The micrograph shows that the parent metal is<br />
not fuzzed during a MIG process.<br />
Inert gases<br />
For arc soldering, argon, I1 or Ar mixtures with<br />
additives of CO2 or O2 are generally used. For<br />
solder materials with Si- or Sn-contents little<br />
active parts of CO2 or O2 are advantageous.<br />
They stabilize the arcing, reduce the tendency to<br />
form pores, but increase the heat input in the<br />
parent metal.<br />
For solder materials with Al-contents, Ar-He<br />
mixtures without active parts are suitable.<br />
N2 additives stabilize the arcing, they effect a<br />
wide seam, but may also lead to very<br />
considerable pore formation.<br />
H2 as inert gas <strong>com</strong>ponent is suitable to<br />
increase the soldering feed speed, but it may<br />
also lead to porosity. In order to adjust the inert<br />
gas to the soldering tasks, the experiences of<br />
the inert gas manufacturers are to be applied.<br />
MIG / MAG<br />
1. Werkstück<br />
2. Lötnaht<br />
3. Drahtvorschub<br />
4. Drahtspule<br />
5. Gasdüse<br />
6. Kontaktrohr<br />
7. Schutzgas 7<br />
8. Lichtbogen<br />
4<br />
8<br />
Surface coatings and<br />
pretreatment<br />
Sheet metals with zinc coatings and a thickness<br />
of up to 15 μm may generally be ac<strong>com</strong>panied<br />
by arc soldering processes without any<br />
+ -<br />
3<br />
problems.<br />
5<br />
6<br />
For aluminized parent metals, aluminous<br />
solders are re<strong>com</strong>mended. Additionally<br />
galvanized sheet metals may be coated organically<br />
which requires an adaptation of the<br />
The seam which is typical for the MIG soldering due to<br />
burning down of the CuSi wire<br />
Our re<strong>com</strong>mendation:<br />
2<br />
processing parameters.<br />
PRO-MAG 200-2 AM &<br />
1<br />
In order that there would not be a metallurgical<br />
interaction between the parent metal and the<br />
PRO-MIG 230-2 AM /<br />
moistening liquid solder, the contact surface to<br />
230-4 AM synergie<br />
the solder should be to a large extent<br />
metallically blank and free of impurities, which<br />
otherwise would lead to pore formation,<br />
in<strong>com</strong>plete fusion, etc.<br />
The advantages of the MIG soldering process<br />
at a glance:<br />
What is MIG soldering?<br />
The term MIG soldering means a hard soldering<br />
process for galvanized and coated thin steel<br />
sheets as well as higher-strength steel plates.<br />
Contrary to traditional inert gas arc welding<br />
(about 1600°C) for MIG soldering parent metal is<br />
not melted, but a hard soldered joint of the<br />
workpiece is produced by using thin solder wire<br />
(generally filler metal on copper basis) having a<br />
low melting point of about 1000°C.<br />
Zinc already starts to vaporize at about 480°C.<br />
This means that in traditional welding processes<br />
a large part of the surface of the zinc layer would<br />
burn. The evaporating zinc as well as oxides<br />
then lead to pore formation, cracks and lacks of<br />
fusion.<br />
Filler metals and accessory agents<br />
For arc soldering mainly the wire electrodes and<br />
welding rods ML CuSi3 and ML CuAl8 are used.<br />
In Germany the ML CuSi3 is traditionally<br />
preferred whereas in other countries the alloy<br />
ML CuAl8 is used for similar purposes. ML CuAl8<br />
is used for MIG soldering of stainless steels as<br />
well as for joints where the optical appearance<br />
of the joint surface is important. This is of high<br />
importance for instance in the furniture industry.<br />
· No corrosion of the soldered seam<br />
· Minimum weld splashes<br />
· Simple reworking of the soldered seam<br />
· Low working temperature<br />
· Little <strong>com</strong>ponent bracing<br />
· Reduced texture modification for<br />
high-strength steel sheets<br />
· Capillary effect of the solder, therefore 1/3<br />
higher strength for round-hole and long-hole<br />
soldering<br />
· Less melting loss of the coating<br />
· Cathodic protective effect of the parent metal<br />
in the direct seam area (zinc)<br />
· Protection against corrosion without<br />
subsequent processing<br />
· Optimum control to maintain the sheet<br />
thickness<br />
5
MIG-MAG welding devices<br />
New<br />
EASY-MAG ®<br />
EASY-MAG 190<br />
EASY-MAG 210<br />
EASY-MAG 250-4<br />
PRO-MAG ®<br />
PRO-MAG 180-2<br />
PRO-MAG 200-2 AM<br />
PRO-MAG 250-2<br />
6
SCHWEISSKRAFT ® EASY-MAG-the basic model<br />
of the MIG-MAG inert gas welding devices<br />
New<br />
· Cost-efficient inert gas welding devices<br />
for do-it-yourselfers<br />
· For welding of steel and stainless steel<br />
· Easy-to-use and adjust<br />
· The smooth and stable arc guarantees welding<br />
results with low production of spatters<br />
· Infinitely variable wire feed<br />
· Robust undercarriage with castors for<br />
easy transportation<br />
· Handy fixture for gaz bottles<br />
· S-sign: approved for welding at narrow welding<br />
spaces with increased electrical danger<br />
EASY-MAG 190 and EASY-MAG 210<br />
· With 2-roll wire feed<br />
EASY-MAG 250-4<br />
· With 4-roll wire feed<br />
EASY-MAG 210<br />
· Suitable for 230 V and 400 V operation<br />
Quality<br />
Made in<br />
Europe<br />
Process<br />
MIG / MAG<br />
Sheet metal thickness<br />
· 1.0-10 mm (MAG)<br />
· 1.0-8 mm (MAG)<br />
Parent metals<br />
· Constructional steels<br />
· CrNi steels ferritic / austenitic<br />
· Duplex steels<br />
MIG / MAG<br />
Typical applications<br />
· Repairs/maintenance of bodyworks<br />
· Agriculture<br />
· Tack weldings<br />
EASY-MAG 190<br />
(similar Fig.)<br />
EASY-MAG 250-4<br />
(similar Fig.)<br />
EASY-MAG 210<br />
(similar Fig.)<br />
Model EASY-MAG 190 210 250-4<br />
Item No 108 0191 108 0211 108 0251<br />
€ plus VAT 499.00 69.00 859.00<br />
Technical data<br />
Wire-Ø mm 0.6-1.0 0.6-1.0 0.6-1.2<br />
Wire feed 2 roll 2 roll 4 roll<br />
Power supply V 400 230 / 400 400<br />
Setting range A 30-190 30-140 / 140-200 30-250<br />
Operating time (ED) 100% A 80 70 140<br />
Switching stages 7 9 10<br />
Open-circuit voltage V 23-39 24-51 16-35<br />
Fuse protection (slow-blow) A 16 16 16<br />
Type of cooling AF AF AF<br />
Torch cooling Gas Gas Gas<br />
Protective system IP 21 IP 21 IP 21<br />
Insulation class H H H<br />
Weight kg 37 39 66<br />
Dimensions L/W/H mm 760 x 390 x 630 760 x 390 x 630 840 x 410 x 680<br />
Welding torch SMB 15 / 3m SMB 15 / 3m SMB 25 / 3m<br />
Scope of delivery EASY-MAG 190/210:<br />
Welding torch SMB 15 / 3m<br />
Ground cable 2m<br />
Pressure regulator<br />
Scope of delivery EASY-MAG 250-4:<br />
Welding torch SMB 25 / 3m<br />
Ground cable 2m<br />
Pressure regulator<br />
The right to make technical modifications is reserved. Additional equipment for the illustrated devices are available at additional cost.<br />
Schweißkraft devices are supplied with the S-sign according to the standard EN 60 974-1.<br />
7
MIG-MAG inert gas welding devices<br />
Made in Germany<br />
SCHWEISSKRAFT ® PRO-MAG-standard welding devices for thin plate welding<br />
Professional quality at low prices<br />
· The serial 2-cycle function- and 4-cycle<br />
function for short tack seams or long welds.<br />
This way, fatigue-proof working for all welding<br />
tasks is guaranteed.<br />
· With the integrated position and interval<br />
control, optically faultless spot weldings and<br />
slot welds or equal, reproducible tack welds<br />
are no longer a challenge.<br />
· The infeed automatic automatically adapts the<br />
wire speed at a wide range using the switch to<br />
reduce or increase the capacity, so that<br />
continuous readjusting is being omitted.<br />
· An integrated creep-in and ignition automatic<br />
provides for rapid and safety igniting of the<br />
arc.<br />
· The permanent monitoring of the mains<br />
voltage with rectifying in case of fluctuations,<br />
ensures a smooth and equal arc providing<br />
optimum welding results.<br />
· When finishing the welding process, the free<br />
burning automatic provides for a constant<br />
wire end length at which the sticking of the<br />
wire on the workpiece or on the power nozzle<br />
is being avoided safely.<br />
(Individually adaptable)<br />
· Individually adjustable post gas time,<br />
which automatically adapts the post gas flow<br />
to the corresponding stage. Therefore, after<br />
finishing the welding process the melting bath<br />
will be protected until solidification.<br />
· The safety forced switch-off<br />
prevents from unintentional igniting and<br />
unwinding of the welding wire during the<br />
4-cycle operation as well as from the resulting<br />
fire risk thereby.<br />
· The interweaving automatic automatically<br />
increases the rate of feed when threading-up<br />
the wire.<br />
Process<br />
MIG / MAG<br />
· MIG soldering (PRO-MAG 200-2 AM)<br />
Sheet metal thickness<br />
· from 0.8 mm on (MAG)<br />
· Aluminum from 2.0 mm on (MIG)<br />
· MIG soldering from 0.6 mm on<br />
Parent metals<br />
· Constructional steels<br />
· CrNi steels ferritic / austenitic<br />
· Duplex steels<br />
· Galvanized, pretreated steels (MIG soldering)<br />
Typical applications<br />
· Repairs/maintenance of bodywork<br />
· Car workshop / steel building<br />
· Agriculture<br />
· Training<br />
· Tack weldings<br />
PRO-MAG 180-2<br />
PRO-MAG 250-2<br />
PRO-MAG 200-2 AM<br />
MIG soldering<br />
Easy operation<br />
· Indicator light OPERATION<br />
· Indicator light TEMPERATURE<br />
· Control knob for position<br />
and interval time (in seconds)<br />
· Function selector switch<br />
operational mode (2-cycle,<br />
4-cycle, position or interval)<br />
· Control knob for speed of wire feed<br />
· Stage switch<br />
8
Powerful wire feed<br />
Solid carriage<br />
Stable guide rolls<br />
for easy maneuvering<br />
MIG / MAG<br />
· High-dynamically throttle<br />
system provides an extra<br />
smooth, stable and<br />
high-dynamic arc and allows<br />
optimum low-spatter welding<br />
results for steel, stainless steel<br />
and aluminum.<br />
· High-performance transformer with<br />
high-quality double-insulated enameled<br />
copper wire with the insulation class H<br />
· Coiled and insulated in layers with<br />
additional vacuum impregnation<br />
· With thermal sensor protected against<br />
overload<br />
PRO-MAG 200-2 AM-the <strong>com</strong>bined device<br />
for MIG soldering and MIG/MAG welding<br />
MIG soldering for<br />
the automotive industry<br />
Particularly bodywork <strong>com</strong>panies need to adapt<br />
their repair methods to the continuous<br />
changes. Body works made of fully galvanized,<br />
partially high-strength steel must not be<br />
conventionally welded after an accident<br />
damage, since this way the crash properties<br />
which the manufacturer has intentionally<br />
induced will get lost. Different automotive<br />
manufacturers already instruct the MIG<br />
soldering for repairs.<br />
The PRO-MAG 200 AM is the specially designed<br />
<strong>com</strong>bined system for MIG-MAG thin plate<br />
welding and MIG soldering.<br />
In order to perform MIG soldering with the<br />
system, the “MIG soldering welding torch<br />
conversion kit” is additionally required.<br />
The parent metal<br />
will not be<br />
fuzzed<br />
The seam which is typical for the MIG<br />
soldering due to burning down the CuSi wire<br />
The Advantages of the MIG soldering<br />
· No corrosion of the soldering seam<br />
· Minimum welding splashes<br />
· Simple retreatment of the soldering seam<br />
· Low working temperature<br />
· Reduced structural transformation for<br />
high-strength steel plates<br />
· Capillary effect of the solder, therefore 1/3<br />
higher strength for round-hole and long-hole<br />
soldering<br />
· Less warping<br />
· Less melting loss of the coating·<br />
Cathodic protective effect of the parent<br />
metal in the direct seam area (zinc)<br />
· Protection against corrosion without<br />
subsequent processing<br />
· Optimum control to maintain the sheet<br />
thickness<br />
9
MIG-MAG inert gas welding devices<br />
Made in Germany<br />
Series PRO-MAG<br />
MIG soldering<br />
Modell PRO-MAG 180-2 200-2 250-2<br />
Item No 108 0118 108 0120 108 0125<br />
€ plus VAT 1'079.00 1'179.00 1'359.00<br />
Re<strong>com</strong>mended welding torch kit 15/25 15/25 25/35<br />
Item No 109 1510 109 1510 109 2510<br />
Technical data<br />
Wire Ø steel/stainless steel mm 0.6-0.8 0.6-1.0 0.8-1.2<br />
Wire Ø aluminum mm 1.0 1.0 1.0-1.2<br />
Wire feed m/min 0.3-20 0.3-20 0.3-20<br />
Drive 2 rolls 2 rolls 2 rolls<br />
Mains supply V 230/400 400 400<br />
Seting range A 30-140/50-180 25-200A 35-250A<br />
Operating time (ED) for Imax. (10 min.) % 25% / 25% 30% 30%<br />
Welding current at 100% ED A 95 / 100 100 125<br />
Switching stages 6 / 6 8 10<br />
Open-circuit voltage V 21-35 / 23-39 14-321 6-35<br />
Continuous power at 100% ED kVA 2.1/2.4 2.3 3.1<br />
Fuse protection (slow-blow) A 16 16 16<br />
cos phi 0.98<br />
Type of cooling AF AF AF<br />
Torch cooling Gas Gas Gas<br />
Protective system IP 21 IP 21 IP 21<br />
Insulation class H H H<br />
Weight kg 45 52 55<br />
Dimensions L/W/H mm 760 x 320 x 580<br />
MIG soldering<br />
The right to make technical modifications is reserved. Additional equipment for the illustrated devices are available at additional cost.<br />
Schweißkraft devices are supplied with the S-sign according to the standard EN 60 974-1.<br />
Standard equipment:<br />
2-roll drive, 2/4-cycle point/interval control, mains cable with plug 5m, central connection system Binzel,<br />
operation and temperature display, without welding torch, without ground cable, without pressure regulator<br />
(accessories)<br />
Accessories-welding torch kits<br />
consisting of: welding torch 4m, ground cable (Grca), 315 bar argon/CO2 pressure regulator (Pressreg)<br />
Item No<br />
Designation<br />
109 1510 welding torch kit 15/25 SMB 15/4m gas-cooled, Grca 25mm² 4m, Pressreg<br />
109 2510 welding torch kit 25/35 SMB 25/4m gas-cooled, Grca 35mm² 4m, Pressreg<br />
109 3610 welding torch kit 36/70 SMB 36/4m gas-cooled, Grca 70mm² 4m, Pressreg<br />
*The prices for welding torch kit are only valid when a welding deviceis purchased<br />
Kit of wearing parts welding torch<br />
Item No<br />
Designation<br />
109 1500 Kit of wearing parts SMB 15<br />
consisting of: 1 x gas nozzle support, 3 x retaining spring , each<br />
3 x power nozzle 0.6/0.8 mm 3 x gas nozzle conical, 1 x gas nozzle<br />
cylindrical size 12, sorting box large<br />
€ plus<br />
VAT<br />
109.00<br />
139.00<br />
185.00<br />
€ plus VAT<br />
22.90<br />
26.90<br />
109 2500 Kit of wearing parts SMB 25<br />
consisting of: 3 x retaining spring, 2 x blast connection, each 5 x power nozzle<br />
0.6/ 0.8 mm 2 x gas nozzle conical, 1 x gas nozzle cylindrical size 12,<br />
sorting box large<br />
109 3600 Kit of wearing parts SMB 36<br />
consisting of: 2 x blast connection M6, 3 x gas distributor brown,<br />
44.90<br />
each 5 x power nozzle 0.8/1.0/1.2 mm 4 x gas nozzle conical, 1 x gas nozzle cylin<br />
drical, sorting box large<br />
Welding torch kit<br />
Kit of wearing parts<br />
Wire transport roller<br />
Item No Designation<br />
101 2108 Wire transport roller 0.6/0.8 mm (PRO-MAG 160-250)<br />
01 2110 Wire transport roller 0.8/1.0 mm (PRO-MAG 160-250)<br />
101 2112 Wire transport roller 1.0/1.2 mm (PRO-MAG 160-250)<br />
€ plus VAT<br />
30.00<br />
30.00<br />
30.00<br />
10
SMB 15 gas-cooled<br />
PRO-MAG 180-2200-2<br />
SMB 25 gas-cooled<br />
PRO-MAG 250-2<br />
MIG / MAG<br />
Item No<br />
Designation<br />
109 1503 SMB 15 / 3 m with Pushbutton<br />
109 1504 SMB 15 / 4 m with Pushbutton<br />
109 1505 SMB 15 / 5 m with Pushbutton<br />
109 1513 SMB 15 / 3 m for aluminum<br />
€ plus VAT<br />
69.00<br />
74.00<br />
84.00<br />
105.00<br />
Item No<br />
Designation<br />
109 2503 SMB 25 / 3 m with Pushbutton<br />
109 2504 SMB 25 / 4 m with Pushbutton<br />
109 2505 SMB 25 / 5 m with Pushbutton<br />
109 2513 SMB 25 / 3 m for aluminum<br />
€ plus VAT<br />
94.00<br />
99.00<br />
115.00<br />
129.00<br />
No. Designation PU Item No.<br />
1 Neck of torch SMB 15109 1530<br />
2 Gas nozzle support 10 109 1531<br />
3 Retaining spring 10 109 1535<br />
4 Power nozzle M6 Ø 0.6mm/25mm 10 109 1540<br />
Ø 0.8mm/25mm 10 109 1542<br />
Ø 1.mm/25mm 10 109 1544<br />
Power nozzle Al Ø 1.0mm/25mm 10 109 1547<br />
5 Gas nozzle conical Ø 12.0/53 mm 10 109 1550<br />
Gas nozzle cylindrical Ø 16.0 mm 10 109 1554<br />
Spot-gas nozzle 10 109 1552<br />
6 Spacer 10 109 1591<br />
7 Spacer black 10 109 1588<br />
8 Handle shell red 109 1517<br />
9 Pressur pushbutton 109 1518<br />
10 Screw handle shell 10 109 1590<br />
11 Ring 109 1592<br />
12 Antikink spring 109 1587<br />
13 Antiking machine-sided 109 1586<br />
14 Terminal nut 1 109 1581<br />
15 Screw terminal nut 10 109 1589<br />
16 Main plug solid pins 109 1582<br />
Kit of wearing parts SMB 15 109 1500<br />
For guide spirals/Teflon core refer to page 12<br />
€ plus VAT/piece<br />
10.90<br />
2.65<br />
0.66<br />
1.00<br />
1.00<br />
1.00<br />
1.10<br />
1.99<br />
1.99<br />
4.00<br />
2.80<br />
2.40<br />
10.00<br />
5.50<br />
0.15<br />
2.20<br />
4.80<br />
3.90<br />
2.90<br />
0.30<br />
18.40<br />
22.90<br />
No. Designation PU Item No.<br />
1 Neck of torch SMB 25 109 2530<br />
2 Retaining spring 10 109 2535<br />
3 Blast connection 10 109 2560<br />
4 Power nozzle M6 Ø 0.8mm/28mm 10 109 2542<br />
Ø 1.mm/28mm 10 109 2544<br />
Ø 1.2mm/28mm 10 109 2546<br />
Power nozzle Al Ø 1.0mm/28mm 10 109 2548<br />
Ø 1.2mm/28mm 10109 109 2549<br />
5 Gas nozzle conical Ø 14.5/57 mm 10 109 2550<br />
Gas nozzle cylindrical Ø 18.0 mm 10 109 2554<br />
Spot-gas nozzle 10 109 2552<br />
6 Spacer black 10 109 1588<br />
7 Handle shell red 109 1517<br />
8 Pushbutton 109 1518<br />
9 Screw handle shell 10 109 1590<br />
10 Ring 109 1592<br />
11 Antikink spring 109 2561<br />
12 Antikink machine-sided 109 1586<br />
13 Terminal nut 1 109 1581<br />
14 Screw terminal nut 10 109 1589<br />
15 Main plug solid pins 109 1582<br />
Kit of wearing parts SMB 25 109 2500<br />
For guide spirals/Teflon core refer to page 12<br />
€ plus VAT/piece<br />
21.70<br />
0.66<br />
1.69<br />
1.30<br />
1.30<br />
1.30<br />
1.80<br />
1.80<br />
2.49<br />
2.80<br />
5.50<br />
2.40<br />
10.00<br />
5.50<br />
0.15<br />
2.20<br />
5.00<br />
3.90<br />
2.90<br />
0.30<br />
18.40<br />
26.90<br />
Technical data:<br />
Charge: 180 A CO2 / 150 A mixed gas<br />
ED 60 %<br />
Wire Ø: 0.6-1.0 mm<br />
Technical data:<br />
Charge: 230 A CO2 / 200 A mixed gas<br />
ED 60 %<br />
Wire Ø: 0.8-1.2 mm<br />
11
Accessories MIG-MAG welding torch<br />
Guide spirals, Teflon cores and<br />
PA cores<br />
MIG soldering accessories<br />
Item No<br />
Designation € plus VAT<br />
Guide spirals with support nipple and O-ring<br />
Blue, insulated 1.5/4.5; for wire 1) Ø 0.6-0.8; SMB 15-36<br />
· 105 1573 3.0 m<br />
4.50<br />
· 105 1574 4.0 m<br />
4.95<br />
· 105 1575 5.0 m<br />
6.10<br />
Red, insulated 2.0/4.5; for wire 1) Ø 1.0-1.2; SMB 15-36<br />
· 105 2576 3.0 m<br />
4.50<br />
· 105 2577 4.0 m<br />
4.95<br />
· 105 2578 5.0 m<br />
6.10<br />
Uninsulated, 2.0/4.5; for wire 1) Ø 1.0-1.2; SMB 400<br />
· 105 4073 3.0 m<br />
3.90<br />
· 105 4074 4.0 m<br />
4.50<br />
· 105 4075 5.0 m<br />
5.20<br />
Uninsulated, 2.5/4.5; for wire 1) Ø 1.6; SMB 400<br />
· 105 4076 3.0 m<br />
3.90<br />
· 105 4077 4.0 m<br />
4.50<br />
· 105 4078 5.0 m<br />
5.20<br />
Teflon cores with support nipples and O-ring<br />
Blue, 1.5/4.0; for wire 1) Ø 0.8-1.0; SMB 25-36<br />
· 105 1593 3.0 m<br />
· 105 1594 4.0 m<br />
· 105 1595 5.0 m<br />
Red, 2.0/4.0; for wire 1) Ø 1.0-1.2; MB 25-36<br />
· 105 2590 3.0 m<br />
· 105 2591 4.0 m<br />
· 105 2592 5.0 m<br />
Yellow, 2.7/4.7; for wire 2) Ø 1.6; SMB 400<br />
· 105 3666 3.0 m<br />
· 105 3667 4.0 m<br />
· 105 3668 5.0 m<br />
PA cores with support nipples and O-ring<br />
Grey, 2.0/4.0; for wire 1) Ø 1.0-1.2; MB 25-36<br />
· 105 2583 3.0 m<br />
· 105 2584 4.0 m<br />
· 105 2585 5.0 m<br />
Grey, 2.9/4.7; for wire 1) Ø 2.4; SMB 400<br />
· 105 2586 4.0 m<br />
Combined cores with support nipples, O-ring and brass spiral<br />
Red, 2.0/4.0; for wire 1) Ø 1.0-1.2; MB 25-36<br />
· 105 2593 3.5 m<br />
· 105 2594 4.5 m<br />
· 105 2595 5.5 m<br />
Coal Teflon core with support nipple, O-ring and brass spiral<br />
2.0-4.0 for wire 2) Ø 1.0-1.2; MB 25-36<br />
· 105 2596 3.0 m<br />
20.50<br />
· 105 2597 4.0 m<br />
23.50<br />
· 105 2598 5.0 m<br />
27.00<br />
Coal Teflon core with support nipple, O-ring and brass spiral<br />
2.7/4.7 for wire 2) Ø 1.6; SMB 400<br />
· 105 2599 4.0 m<br />
17.90<br />
· 105 1583 O-ring 3.5x1.5 (PU 20 pcs.)<br />
· 105 1596 Support nipple Ø 4 mm (PU 20 pcs.)<br />
· 105 1598 HN for F.-spiral uninsulated 1.5/4.0 (PU 20)<br />
· 105 1599 HN for F.-spiral uninsulated<br />
2.0-2.5/4.0 (PU 20)<br />
· 105 1597 Conductor brass Ø 4 mm<br />
· 105 1524 Brass spiral ready-made 200 mm<br />
· 105 6081 Guide nipple, ROBO PA core<br />
1) Applicable for metal inert gas welding of unalloyed and<br />
low-alloyed steels according to DIN 8555 and DIN 8559.<br />
14.00<br />
17.00<br />
20.50<br />
14.00<br />
17.00<br />
20.50<br />
14.00<br />
17.00<br />
20.50<br />
14.90<br />
17.30<br />
19.30<br />
22.30<br />
18.70<br />
20.50<br />
24.50<br />
0.50/pc<br />
2.10/pc<br />
1.00/pc<br />
1.00/pc<br />
3.75<br />
6.90<br />
8.50<br />
2) Applicable for the metal inert gas welding of aluminum according to DIN<br />
1732, copper/copper alloys according to DIN 1733 and nickel/nickel alloys<br />
according to DIN 1736 as well as for the metal inert gas welding of stainless<br />
and heat-resisting steels according to DIN 8556.<br />
3) Applicable up to max. 150°C.<br />
MIG soldering welding torch conversion kit<br />
B 15 / 4 m for wire 0.8 mm<br />
Consisting of 10 x power nozzle Ø 0.8 mm<br />
and Teflon core blue Ø 0.8-1.0 mm, 4 m<br />
Item No 109 1521; € 23.,90<br />
MIG soldering welding torch conversion kit<br />
B 15 / 4 m for wire 1.0 mm<br />
Consisting of 10 x power nozzle Ø 1,0 mm<br />
and Teflon core red Ø 1.0-1.2 mm, 4 m<br />
Item No 109 1522; € 23.90<br />
Welding wire CuSi 3, small coil D200, 5 kg<br />
Ø 0.8 mm Item No. 113 1620; € 28.86/kg<br />
Ø 1.0 mm Item No. 113 1619; € 31.24/kg<br />
Welding wire CuSi 3, basket coil K300, 15 kg<br />
Ø 0.8 mm Item No. 113 1625; € 28.07/kg<br />
Ø 1.0 mm Item No. 113 1624; € 27.54/kg<br />
Welding wire CuSi 8, small coil D200, 5 kg<br />
Ø 0.8 mm Item No. 113 1630; € 28.86/kg<br />
Ø 1.0 mm Item No. 113 1629; € 28.86/kg<br />
Welding wire CuAl 8, basket coil K300, 15 kg<br />
Ø 0.8 mm Item No. 113 1635; € 28.46/kg<br />
Ø 1.0 mm Item No. 113 1634; € 24.10/kg<br />
(other welding wires, e.g. SG 2, aluminum,<br />
stainless steel available upon request)<br />
Inert gas argon<br />
Steel cylinder seamless, <strong>com</strong>plete incl. valve for<br />
steel cylinders, with thread<br />
according to DIN 477, top cap DIN 4667 and refill<br />
New cylinder 10 l, item No. 174 1012; € 200.00<br />
New cylinder 20 l, item No. 174 1021; € 305.00<br />
Refill 10 l, item No. 174 1013; € 37.00<br />
Refill 20 l, item No. 174 1023; € 44.00<br />
MIG/MAG special welding tongs<br />
For cutting, time-saving clearing and<br />
drawing off the inert gas nozzle<br />
(Ø 15-18 mm), loosening and<br />
tightening the power nozzle<br />
Item No 107 2000; 22.25 €<br />
Basket coil adapter,<br />
One-piece, pluggable<br />
Item No 111 0001; € 5.90<br />
All prices plus VAT<br />
12
The new intelligent<br />
welding device generation<br />
made by SCHWEISSKRAFT ®<br />
MIG / MAG<br />
PRO-MIG ® synergie<br />
PRO-MIG 230-2 AM synergie<br />
PRO-MIG 230-4 AM synergie<br />
PRO-MIG 280-4 synergie<br />
PRO-MIG 310-4 synergie<br />
PRO-MIG 300-4 synergie<br />
PRO-MIG 350-4 W synergie<br />
PRO-MIG 450-4 WS synergie<br />
13
MIG-MAG inert gas welding devices<br />
Made in Germany<br />
PRO-MIG synergie-protective gas devices with step switching<br />
Best welding results and easy operation thanks to self-adjustment and intelligent process<br />
control IWC<br />
“IWC controls the whole system<br />
by superordinated function”<br />
The arc length is not only controlled by the<br />
measuring of the arc tension and the welding<br />
current, but additionally by the digital detection<br />
of the wire feed speed.<br />
· During the whole striking and arc process, the<br />
droplet transfer is continuously<br />
monitored and digitally controlled – as for<br />
most modern pulsed current sources<br />
· The setting of the correct welding<br />
parameters is simple and safe thanks to the<br />
integrated welding parameter database DCC<br />
and the <strong>com</strong>fortable operating concept SMI<br />
· The integrated microprocessor rapidly and<br />
very efficiently <strong>com</strong>pensates changes and is<br />
holding the arc length significantly constant.<br />
SDI technologyautomatic<br />
throttle matching<br />
SDI increases the economic efficiency: Since the<br />
heat input <strong>com</strong>pared to <strong>com</strong>mon multiple<br />
<strong>com</strong>pact switching of MIG-MAG systems can be<br />
better controlled and the spatter<br />
production of the mixed arc is considerably<br />
reduced apparently less retreatment is required.<br />
This way, the welding properties can be<br />
adapted even more perfectly to the welding conditions,<br />
e.g. in predicaments when the seam is<br />
being welded vertically upwards, when welding<br />
overhead or when welding with a long stick-out<br />
at places which are difficult to access.<br />
Due to the SDI technology, the PRO-MIG<br />
disposes of outstanding striking properties and<br />
a high-stable arc. The throttle effect will at this<br />
be optimized by the integrated process control.<br />
This way, the spatter production will be reduced<br />
to a minimum.<br />
PRO-MIG 450-4 WS synergie<br />
14
The self adjustment DCC:<br />
Three simple steps-there you go...<br />
Standard equipment for<br />
all PRO-MIG types<br />
Only select the material and the wire thickness.<br />
The machine will indicate the weldable<br />
material thickness-and there you go.<br />
The adjustment of the other welding<br />
parameters is performed by our new PRO-MIG<br />
synergie on the basis of the preset Synergie characteristic<br />
curves and the DCC itself.<br />
The wire speed and the other important<br />
parameters are automatically optimized for the<br />
programmed materials steel, stainless steel and<br />
aluminum and for the different diameters of wire<br />
electrodes and types of gas depending on the<br />
voltage level.<br />
MIG / MAG<br />
1 st Step<br />
Selecting material<br />
and wire diameter<br />
2 nd Step<br />
Selecting display<br />
“Material thickness”<br />
2<br />
1<br />
3<br />
3 rd Step<br />
Press the welding torch key and<br />
select the material thickness to be<br />
welded by pressing the stage<br />
switch. The digital display (A)<br />
indicates the material thickness in<br />
mm.<br />
DMC technologydigital<br />
motor control<br />
Thanks to the DMC arc length changes e.g. due<br />
to voltage fluctuations and resistances in the<br />
hose package are rapidly and efficiently<br />
rectified.<br />
Besides the measuring of the arc voltage, also<br />
the infeed speed is directly entered at the feed<br />
motor with the incremental<br />
transducer. With the DMC changes of the arc<br />
length are early detected and corrected.<br />
The DMC is a guarantor for constant wire feed<br />
speeds – independent from the temperature of<br />
the feed motor or of the soiling of the hose<br />
package.<br />
DCC technologyself-adjustment<br />
of the welding parameter<br />
according to the material thickness.<br />
All corresponding welding parameters are<br />
automatically selected with optimum<br />
parameter defaults. The <strong>com</strong>prehensive,<br />
integrated welding parameter database (DCC)<br />
<strong>com</strong>prises the knowledge of experienced<br />
experts. With the <strong>com</strong>bination of material, wire<br />
diameter and voltage levels, all synergie<br />
parameters are preset which are necessary for a<br />
successful welding process, using the database.<br />
During the welding process the actual values<br />
are continuously matched with these process<br />
parameters and, if required, they are<br />
corrected as quick as a flash. All parameters<br />
which are necessary for perfect welding<br />
(higher than 900) will be selected by the DCC<br />
according to the corresponding requirements of<br />
the machine.<br />
SMI technology-<br />
A mere child's play and for sure no more<br />
faulty operation:<br />
The SMI allows rapid and safe setting of the<br />
correct welding parameters and easiest<br />
operation at the same time – selecting material,<br />
setting material thickness – welding.<br />
PRO-MIG 280-4 WS synergie<br />
15
MIG-MAG inert gas welding devices<br />
Made in Germany<br />
PRO-MIG synergie-longest switch-on time, easiest operation and best welding result at<br />
maximum reliability<br />
Arguments<br />
· Intelligent, superordinated IWC control<br />
· Electronic throttle adjustment SDI for an even<br />
better striking process<br />
· Synergie operation DCC by the integrated<br />
database with preset characteristic curves<br />
· Special MIG soldering characteristic curves<br />
(230 AM)<br />
· Special aluminum characteristic curves in<br />
addition for PRO-MIG 230-4 AM, 300-4 up to<br />
450-4 WS<br />
· Wire interweaving automatic, without current<br />
and gas, with quick motion<br />
·Feed automatic<br />
· Creep-in automatic for safe striking<br />
· Hold function<br />
· Permanent monitoring of the supply voltage for<br />
a smooth arc<br />
· Wire re-burning automatic for constant wire<br />
length ends and free arcing time,<br />
individually adaptable<br />
· Post gas flow time individually adaptable<br />
· Safety <strong>com</strong>pulsory stop in the 4-cycle<br />
operation to prevent the wire from unintended<br />
uncoiling<br />
· Temperature-controlled ventilator and water<br />
pump with stand-by switching for little noise<br />
emission<br />
· Thermal safety switch<br />
· CE- and S-sign<br />
· 2 large guide rolls and fixed castors<br />
Equipment characteristics:<br />
· 2- or 4-roll wire feed, powerful and digitally<br />
controlled with real-time monitoring<br />
· Clearly arranged control panel<br />
· Two easily readable digital display incl. hold<br />
function for welding voltage, welding current<br />
and weldable material thickness<br />
· Overheating display<br />
· Easy exchange of the wire coil<br />
· Replacement of wire transport rolls without<br />
tools<br />
· Ergonomic design, housing according to<br />
IP 23 for welding outdoors.<br />
· Easy-to-maneuver due to robust<br />
chassis with large wheels<br />
Operational modes<br />
· 2-cycle operation<br />
· 4-cycle operation<br />
· Dotting<br />
· Synergie operation<br />
· Manual operation<br />
Adjustable parameters<br />
· Point/interval time<br />
· Welding capacity<br />
Programs / characteristic<br />
curves Fe/CrNi Alu CuSi<br />
Synergie operation DCC 0.6 0.8 1.0 1.2 0.8 1.0 1.2 0.8 1.0<br />
PRO-MIG 230-2 AM<br />
PRO-MIG 230-4 AM<br />
PRO-MIG 280-4<br />
PRO-MIG 310-4<br />
PRO-MIG 300-4<br />
PRO-MIG 350-4 W<br />
PRO-MIG 450-4 WS<br />
Process<br />
· MIG-MAG<br />
· MIG soldering (PRO-MIG 230 AM synergie)<br />
Sheet metal thickness<br />
· From 0.5 mm on (MAG)<br />
· Aluminum from 0.8 mm on (MIG)<br />
· MIG soldering from 0.5 mm on<br />
Parent metals<br />
· Constructional steels, un-, low-alloyed materials<br />
· CrNi steels ferritic / austenitic<br />
· Duplex steels<br />
· Aluminum (MIG)<br />
· Galvanized, pretreated steels (MIG soldering)<br />
Typical applications<br />
· Plant engineering, container, machine, steel<br />
construction<br />
· Overhaul / Repair<br />
· Automotive and supply industry<br />
· Vehicle manufacturing / Construction<br />
machines<br />
· Rail car construction<br />
· Shipbuilding<br />
Fig. on the left<br />
Synergie<br />
program selection<br />
PRO-MIG 230-4 AM<br />
Operational controls<br />
Rotary switch for wire<br />
speed and length<br />
correction of the arc<br />
Digital display for<br />
welding voltage<br />
incl. hold function<br />
Rough stage switch<br />
Digital display for<br />
welding current<br />
and material thickness<br />
Fine stage switch<br />
Operational modes<br />
material thickness display,<br />
2-cycle, 4-cycle,<br />
dotting, interval<br />
16<br />
Setting the point<br />
and interval time<br />
Synergie program selection:<br />
material / wire diameter<br />
program and manual operation<br />
e.g. for aluminum welding
MIG / MAG<br />
PRO-MIG synergie 230-2 AM<br />
up to 310-4<br />
Compact model with chassis<br />
spacer, guide rolls and largely dimensioned<br />
fixed castors<br />
PRO-MIG synergie 300-4<br />
up to 350-4 W<br />
Industry model for up to 50 l gas cylinders,<br />
chassis spacers, guide rolls and<br />
largely dimensioned fixed castors.<br />
Gas-cooled and<br />
water-cooled type available<br />
PRO-MIG synergie 450-4 WS<br />
WS type with water cooling and<br />
separately removable wire feed<br />
box<br />
MIG soldering with the PRO-MIG<br />
Perfect for the automotive industry-<br />
Welding from sensational 15 A on<br />
The PRO-MIG 230-4 AM and 230-2 AM are in particular<br />
appropriate to be used in the thin plate<br />
processing from sensational 15 A<br />
welding current on. The special Synergie<br />
programs for MIG/MAG welding and<br />
MIG soldering of galvanized and aluminized<br />
bodywork steel sheets are making it<br />
furthermore a perfect device for motor vehicle<br />
workshops.<br />
Unique in this class:<br />
Universal for all PRO-MIG types:<br />
· Revolutionary IWC operating concept<br />
Contrary to the other suppliers you will get the<br />
advantages of the intelligent operating concept<br />
from the smallest up to the largest<br />
system.<br />
· Digital volts and amperes display with hold<br />
function of the used parameters<br />
Perfect for certification welding works to transfer<br />
the welding data. The used<br />
parameters will remain saved until the<br />
following operation and will then be displayed.<br />
The PRO-MIG 230-4 AM with its powerful<br />
4-roll drive and the additional Synergie<br />
characteristic curves for welding<br />
aluminum materials is a real all-rounder.<br />
Anyone who needs to weld thin wires should not<br />
do without this 4-roll drive. This way, fine welding<br />
works on thin steel sheets can be performed<br />
even more process-safe.<br />
PRO-MIG 300-4 synergie<br />
· Automatic setting of the welding parameters<br />
according to the material thickness<br />
Rapid, simple and safe thanks to the<br />
database support<br />
· Particularly high duty cycle<br />
· Best cost-performance ratio<br />
Most modern technology and maximum equipment
MIG-MAG inert gas welding devices<br />
Made in Germany<br />
Compact line PRO-MIG synergie, gas-cooled<br />
MIG soldering MIG soldering<br />
Model range PRO-MIG synergie 230-2 AM 230-4 AM 280-4 310-4<br />
Item No 108 1025 108 1024 108 1028 108 1031<br />
€ plus VAT 1'350.00 1'560.00 1'810.00 1.960,00<br />
Re<strong>com</strong>mended welding torch kit 15/25 15/25 25/35 25/35<br />
Item No 109 1510 109 1510 109 2510 109 2510<br />
Technical data<br />
Wire Ø steel/stainless steel* mm 0.6-1.0 0.6-1.0 0.8-1.2 0.8-1.2<br />
Wire Ø aluminum* mm - 0.8 - 1.0<br />
Wire CuSi* mm 0.-1. 0.-1. - -<br />
Wire feed m/min 0.3-20 0.3-20 0.3-200,3-20<br />
Setting range [A] 15-230 15- 230 35-280 35-300<br />
Operating time at lmax. 20° C (40° C) [%] 40 40 40 40<br />
Welding current at 100% ED (40° C) [A] 150 150 180 210<br />
Open-circuit voltage [V] 15-37 15-37 17-37 17-40<br />
Switching stages 10 10 10 12<br />
Wire feed devices 2-roll 4-roll 4-roll 4-roll<br />
Current supply [V] 400 400 400 400<br />
Continuous power at 100% ED [kVA] 4,9 4,9 6,3 6,6<br />
Fuse protection (slow-blow) [A] 16 16 16 32<br />
Power ratio [cos phi] 0.96 0.96 0.96 0.96<br />
Insulation class H H H H<br />
Type of cooling AF AF AF AF<br />
Torch cooling Gas Gas Gas Gas<br />
Protective system IP 21 IP 21 IP 21 IP 21<br />
Weight [kg] 68 68 72 78<br />
Dimensions L/W/H [mm] 800 x 320 x 620<br />
*weldable materials, supported with program<br />
The right to make technical modifications is reserved. Additional equipment for the illustrated devices are available at additional cost.<br />
Schweißkraft devices are supplied with the S-sign according to the standard EN 60 974-1.<br />
Industry line PRO-MIG synergie, gas- and water-cooled<br />
Model range PRO-MIG synergie 300-4 350-4 W 450-4 WS<br />
Item No 108 1030 108 1036 108 1045<br />
€ plus VAT 2'470.00 3'490.00 4'230.00<br />
Re<strong>com</strong>mended welding torch kit 25/35 400/50 400/50<br />
Item No 109 2510 109 4010 109 4010<br />
Technical data<br />
Wire Ø steel/stainless steel* mm 0.8-1.2 0.8-1.6 0.8-1.6<br />
Wire Ø aluminum* mm 1.0- 1.2 1.0 1.2-1.0- 1,2<br />
Wire feed* m/min 0.3-20 0.3-20 0.3-20<br />
Setting range [A] 40-300 40-350 45-450<br />
Operating time at lmax. 20° C (40° C) [%] 50 50 50<br />
Welding current at 100% ED (40° C) [A] 210 260 320<br />
Open-circuit voltage [V] 17-42 18-43 18-51<br />
Switching stages 12 20 20<br />
Wire feed devices 4-roll 4-roll 4-roll<br />
Current supply [V] 400 400 400<br />
Endrance at 100% ED [kVA] 6,9 9,6 12,7<br />
Fuse protection (slow-blow) [A] 32 32 32<br />
Power factor [cos phi] 0.96 0.97 0.96<br />
Insulation class H H H<br />
Type of cooling AF AF AF<br />
Torch cooling Gas Gas/Water Gas/Water<br />
Protective system IP 23 IP 23 IP 23<br />
Weight [kg] 110 120 137<br />
Dimensions L/W/H mm 1040 x 560 x 850 1040 560 1400<br />
*weldable materials, supported with program<br />
The right to make technical modifications is reserved. Additional equipment for the illustrated devices are available at additional cost.<br />
Schweißkraft devices are supplied with the S-sign according to the standard EN 60 974-1.<br />
Standard equipment:<br />
multiple switch control, gas-cooled MIG-MAG welding devices; 4-roll drive,<br />
2/4-cycle point/interval control, SMC, mains cable with plug 5m, box type (S) without intermediate hose<br />
package, central connection system Binzel, digital display for welding voltage, welding current and material<br />
thickness, operating and temperature display,<br />
without welding torch, without ground cable, without pressure regulator (accessories)<br />
18<br />
PRO-MIG synergie 450-4 WS<br />
Type with separate<br />
detachable wire feed box
Equipment options PRO-MIG synergie<br />
Item No<br />
Designation<br />
103 4004 Air filter attachment PRO-MIG 300-4 AM to 450-4 <strong>com</strong>plete<br />
103 3667 Driving car for feed box<br />
€ plus VAT<br />
185.00<br />
80.00<br />
Accessories-welding torch kits<br />
consisting of: welding torch 4m, ground cable (Grca), 315 bar argon/CO2 pressure regulator (Pressreg)<br />
Item No<br />
Designation<br />
109 1510 welding torch kit 15/25 SMB 15/4m gas-cooled, Grca 25mm² 4m, Pressreg<br />
109 2510 welding torch kit 25/35 SMB 25/4m gas-cooled, Grca 35mm² 4m, Pressreg<br />
109 3610 welding torch kit 36/70 SMB 36/4m gas-cooled, Grca 70mm² 4m, Pressreg<br />
109 4010 welding torch kit 400/50 SMB 400/4m gas-cooled, Grca 50mm² 4m, Pressreg<br />
109 4011 welding torch kit 400/70 SMB 400/4m gas-cooled, Grca 70mm² 4m, Pressreg<br />
*The prices for welding torch kit are only valid when a welding device is purchased<br />
€ plus VAT<br />
109.00<br />
139.00<br />
185.00<br />
229.00<br />
239.00<br />
Air filter attachment<br />
MIG / MAG<br />
Kit of wearing parts<br />
Item No. Designation<br />
€ plus VAT<br />
109 1500 Kit of wearing parts SMB 15<br />
22.90<br />
consisting of: 1 x gas nozzle support, 3 x retaining spring , 3 x power nozzle 0.6/0.8 mm<br />
each 3 x gas nozzle conical, 1 x gas nozzle cylindrical size 12, sorting box large<br />
109 2500 Kit of wearing parts SMB 25<br />
26.90<br />
consisting of: 3 x retaining spring, 2 x blast connection, 5 x power nozzle 0.6/ 0.8 mm each<br />
2 x gas nozzle conical, 1 x gas nozzle cylindrical size 12, sorting box large<br />
109 3600 Kit of wearing parts SMB 36<br />
consisting of: 2 x blast connection M6, 3 x gas distributor brown, 5 x power nozzle<br />
44.90<br />
0.8/1.0/1.2 mm each, 4 x gas nozzle conical, 1 x gas nozzle cylindrical, sorting box large<br />
109 4000 Kit of wearing parts SMB 400<br />
43.90<br />
consisting of: 2 x ring, 2 x blast connection M8, 3 x gas distributor brown highly refractory,<br />
5 x power nozzle 1.0 mm, 10 x power nozzle 1.2 mm, 4 x gas nozzle conical,<br />
1 x gas nozzle cylindrical, sorting box large<br />
Kit of wearing parts<br />
Intermediate hose packages PRO-MIG 350-4 W / 450-4 WS<br />
Item No<br />
Designation<br />
101 0235 Interhose pluggable 1.4 m length<br />
101 0236 Interhose pluggable 5.0 m length<br />
101 0237 Interhose pluggable 10.0 m length<br />
€ plus VAT<br />
186.00<br />
320.00<br />
585.00<br />
Wire transport roller 2-roll wire feed<br />
Item No<br />
Designation<br />
101 3706 Wire transport roller 0.6/0.8 mm for 2-roll drive<br />
101 3708 Wire transport roller 0.8/1.0 mm for 2-roll drive<br />
101 3710 Wire transport roller 1.0/1.2 mm for 2-roll drive<br />
€ plus VAT<br />
30.00<br />
30.00<br />
30.00<br />
Wire transport roller 4-roll wire feed<br />
Item No<br />
Designation<br />
103 3600 Pair of transport rollers solid wire with toothed ring 0.6 mm<br />
103 3601 Pair of transport rollers solid wire with toothed ring 0.8 mm<br />
103 3602 Pair of transport rollers solid wire with toothed ring 1.0 mm<br />
103 3603 Pair of transport rollers solid wire with toothed ring 1.2 mm<br />
103 3604 Pair of transport rollers solid wire with toothed ring 1.6 mm<br />
103 3612 Pair of transport rollers tubular wire with toothed ring 1.2 mm<br />
103 3616 Pair of transport rollers tubular wire with toothed ring 1.6 mm<br />
103 3618 Pair of transport rollers tubular wire with toothed ring 1.8 mm<br />
up to 2.4 mm<br />
€ plus VAT<br />
58.00<br />
58.00<br />
58.00<br />
58.00<br />
58.00<br />
95.00<br />
95.00<br />
95.00<br />
Pair of transport rollers<br />
with toothed ring<br />
19
MIG-MAG inert gas welding devices<br />
SMB 15 gas-cooled<br />
for PRO-MIG 230-2 AM / 230-4 AM<br />
SMB 25 gas-cooled<br />
for PRO-MIG 280-4 / 310-4 / 300-4<br />
Item No. Designation<br />
109 1503 SMB 15 / 3 m with pushbutton<br />
109 1504 SMB 15 / 4 m with pushbutton<br />
109 1505 SMB 15 / 5 m with pushbutton<br />
109 1513 SMB 15 / 3 m for aluminum<br />
€ plus VAT<br />
69.00<br />
74.00<br />
84.00<br />
105.00<br />
Item No. Designation<br />
109 2503 SMB 25 / 3 m with pushbutton<br />
109 2504 SMB 25 / 4 m with pushbutton<br />
109 2505 SMB 25 / 5 m with pushbutton<br />
109 2513 SMB 25 / 3 m for aluminum<br />
€ plus VAT<br />
94.00<br />
99.00<br />
115.00<br />
129.00<br />
No. Designation PU Item No.<br />
1 Neck of torch SMB 15 109 1530<br />
2 Gas nozzle support 10 109 1531<br />
3 Retaining spring 10109 1535<br />
4 Power nozzle M6 Ø 0.6mm/25mm 10 109 1540<br />
Ø 0.8mm/25mm 10 109 1542<br />
Ø 1.mm/25mm 10 109 1544<br />
Power nozzle aluminum Ø 1.0mm/25mm10 109 1547<br />
5 Gas nozzle conical Ø 12.0/53 mm 10 109 1550<br />
Gas nozzle cylindrical Ø 16.0 mm 10 109 1554<br />
Spot-gas nozzle 10 109 1552<br />
6 Spacer 10 109 1591<br />
7 Spacer black 10 109 1588<br />
8 Handle shell red 109 1517<br />
9 Pushbutton 109 1518<br />
10 Screw handle shell 10 109 1590<br />
11 Ring 1091592<br />
12 Antikink spring 1091587<br />
13 Antikink machine-sided 109 1586<br />
14 Terminal nut 1 109 1581<br />
15 Screw terminal nut 10 109 1589<br />
16 Main plug solid pins 109 1582<br />
Kit of wearing parts SMB 15 109 1500<br />
For guide spirals/Teflon core refer to page 12<br />
€ plus VAT/piece<br />
10.90<br />
2.65<br />
0.66<br />
1.00<br />
1.00<br />
1.00<br />
1.10<br />
1.99<br />
1.99<br />
4.00<br />
2.80<br />
2.40<br />
10.00<br />
5.50<br />
0.15<br />
2.20<br />
4.80<br />
3.90<br />
2.90<br />
0.30<br />
18.40<br />
22.90<br />
No. Designation PU Item No.<br />
1 Neck of torch SMB 25 109 2530<br />
2 Retaining spring 10 109 2535<br />
3 Blast connection 10 109 2560<br />
4 Power nozzle M6 Ø 0.8mm/28mm 10 109 2542<br />
Ø 1.mm/28mm 10 109 2544<br />
Ø 1.2mm/28mm 10 109 2546<br />
Power nozzle aluminum Ø 1.0mm/28mm 10 109 2548<br />
Ø 1.2mm/28mm 10 109 2549<br />
5 Gas nozzle conical Ø 14.5/57 mm 10 109 2550<br />
Gas nozzle cylindrical Ø 18.0 mm 10 109 2554<br />
Spot-gas nozzle 10 109 2552<br />
6 Spacer black 10 109 1588<br />
7 Handle shell red 109 1517<br />
8 Pushbutton 109 1518<br />
9 Screw handle shell 10 109 1590<br />
10 Ring 109 1592<br />
11 Antikink spring 109 2561<br />
12 Antikink machine-sided 109 1586<br />
13 Terminal nut 1 109 1581<br />
14 Screw terminal nut 10 109 1589<br />
15 Main plug solid pins 109 1582<br />
Kit of wearing parts SMB 25 109 2500<br />
For guide spirals/Teflon core refer to page 12<br />
€ plus VAT/piece<br />
21.70<br />
0.66<br />
1.69<br />
1.30<br />
1.30<br />
1.30<br />
1.80<br />
1.80<br />
2.49<br />
2.80<br />
5.50<br />
2.40<br />
10.00<br />
5.50<br />
0.15<br />
2.20<br />
5.00<br />
3.90<br />
2.90<br />
0.30<br />
18.40<br />
26.90<br />
Technical data:<br />
Charge: 180 A CO2 / 150 A mixed gas<br />
ED 60 %<br />
Wire Ø: 0.6-1.0 mm<br />
Technical data:<br />
Charge: 230 A CO2 / 200 A mixed gas<br />
ED 60 %<br />
Wire Ø: 0.8-1.2 mm<br />
20
SMB 36 gas-cooled<br />
for PRO-MIG 280-4 / 310-4 / 300-4<br />
SMB 400 water-cooled<br />
for PRO-MIG 350-4 W / 450-4 WS<br />
MIG / MAG<br />
Item No. Designation<br />
109 3603 SMB 36 / 3 m with pushbutton<br />
109 3604 SMB 36 / 4 m with pushbutton<br />
109 3605 SMB 36 / 5 m with pushbutton<br />
109 3613 SMB 36 / 3 m for aluminum<br />
€ plus VAT<br />
130.00<br />
145.00<br />
160.00<br />
164.00<br />
Item No. Designation<br />
109 4003 SMB 400 / 3 m with pushbutton<br />
109 4004 SMB 400 / 4 m with pushbutton<br />
109 4005 SMB 400 / 5 m with pushbutton<br />
109 4013 SMB 400 / 3 m for aluminum<br />
€ plus VAT<br />
210.00<br />
225.00<br />
250.00<br />
259.00<br />
No. Designation PU Item No.<br />
1 Neck of torch SMB 36 109 3630<br />
2 Blast connection M6/ 28 mm 10 109 3660<br />
3 Gas distributor brown S 10 109 3661<br />
4 Power nozzle M6 Ø 0.8mm/28mm 10 109 2542<br />
Ø 1.mm/28mm 10 109 2544<br />
Ø 1.2mm/28mm 10 109 2546<br />
Power nozzle aluminum Ø 1.0mm/28mm10 109 2548<br />
Ø 1.2mm/28mm 10 109 2549<br />
5 Gas nozzle conical Ø 16,0-84 mm 10 109 3650<br />
Gas nozzle cylindrical Ø 19.0 mm 10 109 3651<br />
Gas nozzle cylindrical Ø 10 109 3654<br />
7 Handle shell red 109 1517<br />
8 Pushbutton 109 1518<br />
9 Screw pushbutton 10 109 1590<br />
10 Ring 109 1592<br />
11 Antikink spring 109 2561<br />
12 Antikink machine-sided 109 1586<br />
13 Terminal nut 1 109 1581<br />
14 Screw terminal nut 10 109 1589<br />
15 Main plug solid pins 109 1582<br />
Kit of wearing parts SMB 36 109 3600<br />
For guide spirals/Teflon core refer to page 12<br />
€ plus VAT/piece<br />
44.00<br />
1.69<br />
1.85<br />
1.30<br />
1.30<br />
1.30<br />
1.80<br />
1.80<br />
3.75<br />
3.85<br />
3.75<br />
10.00<br />
5.50<br />
0.15<br />
2.20<br />
5.00<br />
3.90<br />
2.90<br />
0.30<br />
18.40<br />
44.90<br />
No. Designation PU Item No.<br />
1 Neck of torch SMB 400 109 4030<br />
2 Ring 10 109 4031<br />
3 Blast connection M8/25 mm 10 109 4060<br />
4 Gas distributor brown highly refractory 10 109 4061<br />
5 Power nozzle M8 Ø 0.8mm/30mm 10 109 4042<br />
Ø 1.0mm/30mm 10 109 4044<br />
Ø 1.2mm/30mm 10 109 4046<br />
Power nozzle aluminum Ø 1.0mm/30mm10 109 4048<br />
Ø 1.2mm/30mm 10 109 4049<br />
6 Gas nozzle conical Ø 16.0/84 mm 10 109 2650<br />
Gas nozzle cylindrical Ø 19.0 mm 10 109 2654<br />
Spot-gas nozzle 109 2652<br />
7 Handle shell red 109 1517<br />
8 Pushbutton 109 1518<br />
9 Screw handle shell 10 109 1590<br />
10 Ring 109 1592<br />
11 Antikink spring 109 2433<br />
Socket joint 109 2562<br />
12 Antikink machine-sided <strong>com</strong>plete 109 2434<br />
13 Terminal nut 1 109 1581<br />
14 Screw terminal nut 10 109 1589<br />
15 Main plug solid pins 109 4082<br />
Kit of wearing parts SMB 400109 4000<br />
For guide spirals/Teflon core refer to page 12<br />
€ plus VAT/piece<br />
69.00<br />
0.70<br />
1.69<br />
1.85<br />
1.70<br />
1.70<br />
1.70<br />
1.70<br />
1.70<br />
3.40<br />
3.75<br />
4.70<br />
10.00<br />
5.50<br />
0.15<br />
2.20<br />
4.30<br />
3.70<br />
15.30<br />
2.90<br />
0.30<br />
24.50<br />
43.90<br />
Technical data:<br />
Charge: 300 A CO2 / 270 A mixed gas<br />
ED 60 %<br />
Wire Ø: 0.8-1.2 mm<br />
Technical data:<br />
Charge: 400 A CO2 / 350 A mixed gas<br />
ED 100 %<br />
Wire Ø: 0.8-1.6 mm<br />
21
22<br />
PRO-ARC ®<br />
PRO-ARC 300-4<br />
PRO-ARC 450-4 WS
PRO-ARC ® -infinitely variable MIG-MAG protective gas welding devices<br />
The link between MIG-MAG devices with step switching and infinitely variable<br />
impulsed current sources including innovative IWC control<br />
MIG / MAG<br />
The arc length will not be controlled by<br />
measuring the arc voltage and the welding current,<br />
but also with the digital entering of the<br />
wire rate of feed.<br />
· During the whole striking and arc process, the<br />
droping transfer is continuously<br />
monitored and digitally controlled – as for<br />
most modern pulsed current sources<br />
· The setting of the correct welding<br />
parameters is simple and safe thanks to the<br />
integrated welding parameter database DCC<br />
and the <strong>com</strong>fortable operating concept SMI<br />
· The integrated microprocessor rapidly and efficiently<br />
<strong>com</strong>pensates changes and<br />
holds the arc length significantly constant.<br />
· The IWC controls superordinated the whole<br />
system<br />
SDI technologyinfinitely<br />
variable adjustable throttle match<br />
SDI increases the economic efficiency: Since the<br />
heat input towards <strong>com</strong>mon continuously variable<br />
MIG-MAG systems can be better controlled<br />
and the spatter formation of the mixed arc is<br />
considerably reduced, there will be apparently<br />
less retreatment.<br />
Due to the electronic, characteristic curve controlled<br />
throttle drive, the arc will be<br />
perfectly optimized during the striking and welding<br />
phase. Using the adjustment<br />
controller, the characteristic of the arc can in<br />
addition be manually set harder or smoother.<br />
This way the arc can perfectly adapted for welding<br />
in tight spots (when a welded seam is<br />
being welded vertically upwards or overhead,<br />
for long stick-outs).<br />
DCC technologyautomatic<br />
setting of the welding parameter<br />
according to the material thickness.<br />
All corresponding welding parameters are automatically<br />
selected namely with optimum parameter<br />
defaults. The <strong>com</strong>prehensive,<br />
integrated welding parameter database (DCC)<br />
<strong>com</strong>prises the knowledge of experienced<br />
experts. With the <strong>com</strong>bination of material, wire<br />
diameter and voltage levels, all Synergie parameters<br />
are preset from the database. During the<br />
welding, the actual values are<br />
continuously matched with these process<br />
parameters and, if required, they are<br />
corrected quick as a flash. All parameters which<br />
are necessary for perfect welding<br />
(higher than 4500) will be selected by the DCC<br />
according to the corresponding<br />
requirements of the machine.<br />
DMC technologydigital<br />
motor control<br />
Arc length changes e.g. due to voltage<br />
fluctuations and resistances in the hose<br />
package are rapidly and efficiently<br />
<strong>com</strong>pensated thanks to the DMC. Besides the<br />
measuring of the arc voltage, also the infeed<br />
speed is directly entered at the feed motor over<br />
the incremental transducer. With the DMC changes<br />
of the arc length are detected and corrected<br />
contemporary.<br />
The DMC is a granter for constant wire feed<br />
speeds – independent from the temperature of<br />
the feed motor or of the soiling of the hose<br />
package.<br />
SMI technology-<br />
A mere child's play and for sure no more<br />
faulty operation:<br />
The SMI allows a rapid and safe setting of the<br />
correct welding parameters with easiest<br />
operation at the same time – selecting<br />
material, setting material thickness –<br />
welding.<br />
23
MIG-MAG inert gas welding devices<br />
Made in Germany<br />
SCHWEISSKRAFT ® PRO-ARC-The new continuously variable MIG-MAG generation.<br />
Adjustable down to the last tenth for even more precise welding results<br />
SCHWEISSKRAFT ® for MIG/MAG inert gas<br />
welding is closing the gap between<br />
conventional, multiple contact switched MIG-<br />
MAG current sources and most modern pulse<br />
current sources.<br />
The advantages at a glance:<br />
· 4-roll wire feed tachometric control<br />
· JOB operation with JOB manager<br />
(optionally)<br />
· Automatic throttle <strong>com</strong>pensation (SDI)<br />
· SDI adjustment controller<br />
· Synergie operation over integrated database<br />
with 4500 preset characteristic curves<br />
· Special MIG soldering characteristic curves<br />
· Special aluminum characteristic curves<br />
· Wire interweaving automatic, free of current<br />
and gas, with rapid feed<br />
· Feed automatic for wire speed adaptation<br />
· Creep-in automatic for safe striking<br />
· Hold function<br />
· Permanent power monitor circuit<br />
· Several remote control options<br />
· Wire re-burning automatic for constant wire<br />
length ends and free arcing time,<br />
individually adaptable<br />
· Safety <strong>com</strong>pulsory stop in the 4-cycle<br />
operation to prevent against unintended wire<br />
uncoiling<br />
· Temperature-controlled ventilator with<br />
stand-by switching and water pump<br />
· Gas control function<br />
· Suitable for generator<br />
· Thermal safety switch<br />
The new PRO-ARC welding devices are robust<br />
and easy-to-operate as a sequence switching<br />
device-however they are continuously variable<br />
as an pulse current source.<br />
Equipment characteristics:<br />
· Clearly arranged control panel<br />
· Two easily readable digital displays for<br />
welding voltage, welding current incl.<br />
hold function and weldable material<br />
thickness<br />
· Overheating display<br />
· Silent operation due to optimized housing structure<br />
and stand-by switching of the<br />
ventilator<br />
· Easy replacement of the wire coil<br />
· Replacement of wire transport rolls without tools<br />
· Ergonomic design, housing according to<br />
IP 23 for welding outdoors.<br />
Adjustable parameters<br />
· Starting current<br />
· Withdrawal time<br />
· Withdrawal current<br />
· Post flow times for ventilator and water pump<br />
· Creep-in speed<br />
· Idle burning time<br />
· Gas pre flow time<br />
· Gas post flow time<br />
· Point time<br />
· Welding capacity<br />
Operational modes<br />
· 2-cycle operation / 4-cycle operation /<br />
dotting<br />
· Synergie operation<br />
· Manual operation<br />
Process<br />
· MIG-MAG continuously variable<br />
· MIG soldering continuously variable<br />
· Automatable<br />
Sheet metal thickness<br />
· from 0.5 mm on (MAG)<br />
· Aluminum from 0.8 mm on (MIG)<br />
· MIG soldering from 0.5 mm on<br />
Parent metals<br />
· Constructional steels, un-, low-alloyed<br />
materials<br />
· CrNi steels ferritic / austenitic<br />
· Duplex steels<br />
· Copper (MIG)<br />
· Aluminum (MIG)<br />
· Galvanized, pretreated steels (MIG soldering)<br />
Typical applications<br />
· Certified production of quality-tested standard<br />
parts<br />
· Plant-, container-, machine-, steel<br />
construction<br />
· Overhaul / Repair<br />
· Automotive and supply industry<br />
· Vehicle manufacturing / Construction<br />
machines<br />
· Rail car construction<br />
· Shipbuilding<br />
More precise:<br />
exact setting to one tenth of<br />
the material thickness<br />
Operating elements<br />
LED display:<br />
2/4 cycle, 4-cycle with decrease<br />
(Down Slope), dotting<br />
7-segment display:<br />
welding current<br />
speed of wire,<br />
material thickness,<br />
Hold function: Display of the<br />
welding current after<br />
welding.<br />
7-segment display:<br />
Welding voltage<br />
special parameters and<br />
point time<br />
Hold function: Display of the<br />
of the welding voltage<br />
after the welding<br />
throttle<br />
Adjustment arc hardness<br />
(SDI technology):<br />
continuously variable hard –<br />
medium – soft<br />
Synergie program selection:<br />
Wire diameter and<br />
material/ material type<br />
<strong>com</strong>bination<br />
Rotary switch (incremental<br />
transducer):<br />
Adjustment welding energy via<br />
ampere display, wire speed,<br />
material thickness,<br />
welding voltage. Adjustment<br />
point time/Down-Slope time<br />
Wire speed regulation:<br />
Correction arc length<br />
in the Synergie operation,<br />
wire speed infinitely variable<br />
24
SCHWEISSKRAFT ® PRO-ARCyour<br />
advantages:<br />
· continuously variable as impulsed devices<br />
· fully digital as impulse devices<br />
· remote controlled as impulse devices<br />
· more cost-efficient <strong>com</strong>pared to impulse devices<br />
· just more precise + more rapid...<br />
MIG / MAG<br />
PRO-ARC 300-4<br />
Industry model for up to 50 l gas<br />
cylinders, chassis spacer, guide rolls<br />
and largely-dimensioned fixed<br />
castors. Gas-cooled.<br />
PRO-ARC 450-4 WS<br />
Industry model for up to 50 l gas<br />
cylinders, chassis spacers, guide rolls<br />
and largely-dimensioned fixed castors.<br />
Including water cooling and separate<br />
detachable wire feed case.<br />
New benchmarks for the industry and craft for MIG/MAG inert gas welding<br />
Maximum reproducibility of quality weldings for mechanized productions<br />
Fully digital<br />
SDI technology-<br />
Due to the electronic, characteristic curve<br />
controlled throttle drive, the arc will be<br />
perfectly optimized during the striking and<br />
welding phase.<br />
The digital multiprocessor control DCC<br />
offers Synergie characteristic curves for all<br />
important materials such as steel, stainless<br />
steel, CuSi and aluminum, as well as for all<br />
wire electrode diameters and types of gas. The<br />
required start settings are also included in the<br />
characteristic curves. This way, a maximum<br />
reproducibility of quality weldings is being<br />
achieved.<br />
· Integrated automation interface<br />
Over the standard 17-pole remote control plug,<br />
an interface is available for start/stop and<br />
current flow signals and analog inputs for<br />
energy and wire correction to realize<br />
mechanizations.<br />
· Job manager (option)<br />
Saving of up to six machine settings for each<br />
characteristic curve. 19 different<br />
<strong>com</strong>binations of material, type of gas as well<br />
as wire diameter result in up to 114 settings.<br />
· Safety key-operated switch with 3 positions<br />
· Two switchable displays to display the welding<br />
current and the welding voltage or to set the<br />
wire feed correction and the SDI<br />
· All values are displayed as current values (for<br />
changes) as well as saved values.<br />
Save time<br />
by using the<br />
job manager.<br />
Easy operation,<br />
also when<br />
wearing gloves.<br />
· The continuously variable remote usability<br />
is offering lots of advantages in<br />
independency and reproducibility of your<br />
welds:<br />
· Control of the welding energy from the<br />
welding torch with the potentiometer during<br />
welding<br />
· Control of the welding energy using up/down<br />
keys on the welding torch during the welding<br />
process<br />
· Control using the hand remote controller MIG<br />
Plus 2<br />
· It is possible to reduce the energy during the<br />
welding process in order to counteract the<br />
increasing material heating<br />
· The remote control it is perfectly<br />
appropriate to work large workpieces,<br />
scaffolds and vessels<br />
· Prepared for simple mechanizations as<br />
standard<br />
25
MIG-MAG inert gas welding devices<br />
Made in Germany<br />
SCHWEISSKRAFT ® PRO-ARC-quality standard made in Germany<br />
for a durable high performance and reliability<br />
Electronic interweaving<br />
automatic and<br />
gas check function<br />
Serial<br />
Integrated cylinder<br />
fixture for safe, stable<br />
stand<br />
Electronically controlled<br />
4-roll wire feed<br />
for continuous and constant<br />
wire feed also for hose<br />
packages with excessive<br />
length and for “soft” welding<br />
wire<br />
PRO-ARC 300-4<br />
Pattern of a weld seam PRO-ARC<br />
Parent metal: AlMg 1.5 mm<br />
Additive metal: AlMg5 1.0 mm<br />
Gas: 100% Ar<br />
Welding current: 75A<br />
Parent metal: Zinkor 1.0 mm<br />
Additive metal: CuSi3 1.0 mm<br />
Gas: 100% Ar<br />
Welding current: 72A<br />
26
Removable, rotatable<br />
wire feed box with<br />
connections for<br />
pluggable intermediate<br />
hose packages<br />
High-performance<br />
water circulation<br />
cooling with heat exchanger<br />
system. Reduced noise<br />
development due to standby<br />
switching of ventilator<br />
and water pump<br />
MIG / MAG<br />
Digital multiprocessor<br />
control for high precision<br />
and best welding results<br />
Robust and proven<br />
electronically controlled<br />
power <strong>com</strong>ponents for the<br />
rough everyday use<br />
Integrated cylinder<br />
fixture for safe, stable<br />
stand<br />
Easy-to-move with two<br />
stable guide rollers and fixed<br />
castors each<br />
PRO-ARC 450-4 WS<br />
Parent metal: Steel 1.0 mm<br />
Additive metal: SG2 0.8 mm<br />
Gas: 82/18<br />
Welding current: 95A<br />
Parent metal: CrNi 1.0 mm<br />
Additive metal: 1.4430 0. mm<br />
Gas: 98/2<br />
Welding current: 55A<br />
27
MIG-MAG inert gas welding devices<br />
Made in Germany<br />
Series RO-ARC, MIG-MAG continuously controlled<br />
Model range PRO-ARC 300-4 450-4 WS<br />
Item No 108 2030 108 2045<br />
€ plus VAT 3'080.00 5'550.00<br />
Technical data<br />
Wire Ø steel/stainless steel mm 0.6-1.2 0.8-1.6<br />
Wire Ø aluminum mm 1.0 1.0 -1.2<br />
Wire feed m/min 0.3-20 0.3-20<br />
Setting range continuously variable [A] 25-300 25-450<br />
Operating time at 40 °C (20 °C) 50 (60) 50 (60)<br />
and lmax environmental temperature [%]<br />
Welding current at 100% ED (40 °C) [A] 220 320<br />
Open-circuit voltage [V] 68 68<br />
Mains supply [V] 3 x 400 3 x 400<br />
Continuous power at 100% ED [kVA] 7,9 13,7<br />
Fuse protection (slow-blow) [A] 16 32<br />
Efficiency [cos phi] 0,92 0,92<br />
Insulation class H H<br />
Type of cooling AF AF<br />
Torch cooling Gas Water<br />
Protective system IP 23 IP 23<br />
Weight (incl. box) [kg] 122 170<br />
Dimensions LxWxH (incl. box) [mm] 1030 x 605 x 845 1030 x 605 x 1410<br />
The right to make technical modifications is reserved. Schweißkraft devices are supplied with the<br />
S-sign according to the standard EN 60 974-1.<br />
Accessories PRO-ARC<br />
Item No Designation<br />
103 3672 JOB manager PRO-ARC<br />
Resistant memory for up to 114 settings, incl. key switch<br />
(3 authority stages the user, simple 7-key operation,<br />
display of the welding current, welding voltage, feed correction,<br />
SDI correction, easy operation<br />
104 4512 Hand remote controller MIG Plus 2<br />
103 3667 Driving carriage for feed box<br />
103 3669 Air filter attachment<br />
103 3671 Metal filter cell<br />
170 0050 Welding regulator argon/Co2<br />
125 0250 Ground cable 50 mm² / 4m long, <strong>com</strong>plete<br />
125 0270 Ground cable 70 mm² / 4m long, <strong>com</strong>plete<br />
Welding torch PRO-ARC 300-4<br />
105 2503 Welding torch MB 25, 3.0 m length, incl. pushbutton<br />
105 2504 Welding torch MB 25, 4.0 m length, incl. pushbutton<br />
105 2505 Welding torch MB 25, 5.0 m length, incl. pushbutton<br />
105 3253 Welding torch MB 25, 3.0 m length, incl. up/down function and pushbutton<br />
105 3254 Welding torch MB 25, 4.0 m length, incl. up/down function and pushbutton<br />
105 3255 Welding torch MB 25, 5.0 m length, incl. up/down function and pushbutton<br />
€ plus VAT<br />
398.00<br />
290.00<br />
80.00<br />
185.00<br />
102.00<br />
55.50<br />
45.60<br />
58.30<br />
119.00<br />
125.00<br />
139.00<br />
375.00<br />
390.00<br />
409.00<br />
Scope of delivery:<br />
without welding torch and<br />
intermediate hose package<br />
Job manager<br />
Air filter attachment<br />
Hand remote controller<br />
· MIG Plus 2<br />
105 5253 Welding torch MB 25, 3.0 m length, incl. potentiometer<br />
105 5254 Welding torch MB 25, 4.0 m length, incl. potentiometer<br />
105 5255 Welding torch MB 25, 5.0 m length, incl. potentiometer<br />
109 2400 Welding torch MB 24, 4.0 m length, incl. pushbutton<br />
429.00<br />
445.00<br />
465.00<br />
119.00<br />
Kit of wearing parts<br />
105 2510 Kit of wearing parts MB 25<br />
consisting of: 1 x retaining spring, 3 x blast connection, 10 x power nozzle 0.8/ 1.0 mm each,<br />
1 x coupling ring, 2 x gas nozzle conical 15 mm, 1 x gas nozzle cylindrical 18 mm,<br />
sorting box large<br />
105 2410 Kit of wearing parts MB 24<br />
consisting of: 3 x gas distributor, 3 blast connection M6 26.0mm,<br />
10 x power nozzle 0.8 mm, 10 x power nozzle 1.0mm, coupling ring M10x1,<br />
2 x gas nozzle conical 12.5mm, 1 x gas nozzle cylindrical 17mm, in the box<br />
34.50<br />
41.80<br />
Kit of wearing parts<br />
28
Welding torch PRO-ARC 450-4 WS<br />
Item No. Designation<br />
105 4503 MB 401 D, 3.0 m length, ERGO type incl. pushbutton<br />
105 4504 MB 401 D, 4.0 m length, ERGO type incl. pushbutton<br />
105 4505 MB 401 D, 5.0 m length, ERGO type incl. pushbutton<br />
105 4703 MB 401 D, 3.0 m length, ERGO type incl. up/down function<br />
105 4704 MB 401 D, 4.0 m length, ERGO type incl. up/down function<br />
105 4705 MB 401 D, 5.0 m length, ERGO type incl. up/down function<br />
105 4903 MB 401 D, 3.0 m length, ERGO type incl. potentiometer<br />
105 4904 MB 401 D, 4.0 m length, ERGO type incl. potentiometer<br />
105 4905 MB 401 D, 5.0 m length, ERGO type incl. potentiometer<br />
148 5453 Welding torch MB 452, 3.0 m length, incl. pushbutton<br />
148 5454 Welding torch MB 452, 4.0 m length, incl. pushbutton<br />
148 5455 Welding torch MB 452, 5.0 m length, incl. pushbutton<br />
148 7453 Welding torch ABMIG 452 DW, 3.0 m length, incl. potentiometer<br />
148 7454 Welding torch ABMIG 452 DW, 4.0 m length, incl. potentiometer<br />
148 7455 Welding torch ABMIG 452 DW, 5.0 m length, incl. potentiometer<br />
148 9453 Welding torch ABMIG 452 DW, 3.0 m length, incl. up/down function<br />
148 9454 Welding torch ABMIG 452 DW, 4.0 m length, incl. up/down function<br />
148 9455 Welding torch ABMIG 452 DW, 5.0 m length, incl. up/down function<br />
148 0923 Welding torch 9W-S, 3.0 m length, short neck, incl. potentiometer<br />
148 0924 Welding torch 9W-S, 4.0 m length, short neck, incl. potentiometer<br />
148 0925 Welding torch 9W-S, 5.0 m length, short neck, incl. potentiometer<br />
€ plus VAT<br />
222.00<br />
236.00<br />
252.00<br />
346.00<br />
364.00<br />
377.00<br />
377.00<br />
386.00<br />
401.00<br />
294.00<br />
304.00<br />
332.00<br />
396.00<br />
404.00<br />
413.00<br />
398.00<br />
407.00<br />
414.00<br />
355.00<br />
369.00<br />
379.00<br />
MIG / MAG<br />
Intermediate hose packages PRO-ARC 450-4 WS<br />
106 1101 Zwipa 1.4 m length<br />
106 1105 Zwipa 5.0 m length<br />
106 1110 Zwipa 10.0 m length<br />
106 1115 Zwipa 15.0 m length<br />
325.00<br />
470.00<br />
715.00<br />
1'040.00<br />
Kit of wWearing parts<br />
105 4110 Kit of wearing parts MB 401<br />
consisting of: 3 x gas distributor, 3 x blast connection M8, 1 x coupling ring,<br />
10 x power nozzle 1.0/1.2 mm each, 2 x gas nozzle conical 16 mm,<br />
1 x gas nozzle cylindrical 20 mm, sorting box large<br />
105 9036 Kit of wearing parts ABIMIG 452 DW<br />
consisting of: 3 x gas distributor, 3 x blast connection M8, 1 x coupling ring,<br />
10 x power nozzle 1.0/1.2 mm each, 2 x gas nozzle conical 16 mm, gas nozzle cylindrical,<br />
sorting box large<br />
148 0941 Kit of wearing parts 9W<br />
consisting of: 3 x gas distributor HD, 3 x blast connection M8, 1 x coupling ring,<br />
10 x power nozzle 1.0/1.2 mm each, 2 x gas nozzle conical 16 mm, sorting box large<br />
44.60<br />
44.60<br />
71.60<br />
Kir of wearing parts<br />
Accessories 4-roll wire feed<br />
103 3600 Pair of transport rollers solid wire incl. toothed ring 0.6 mm<br />
103 3601 Pair of transport rollers solid wire incl. toothed ring 0.8 mm<br />
103 3602 Pair of transport rollers solid wire incl. toothed ring 1.0 mm<br />
103 3603 Pair of transport rollers solid wire incl. toothed ring 1.2 mm<br />
103 3604 Pair of transport rollers solid wire incl. toothed ring 1.6 mm<br />
103 3612 Pair of transport rollers tubular wire incl. toothed ring 1.2 mm<br />
103 3616 Pair of transport rollers tubular wire incl. toothed ring 1.6 mm<br />
103 3618 Pair of transport rollers tubular wire incl. toothed ring 1.8 mm up to 2.4 mm<br />
103 3420 Back-pressure roll<br />
013 4013 Toothed ring<br />
013 4014 Input gear<br />
013 4015 Feather key<br />
013 4016 Washer metal<br />
013 4017 Washer PVC<br />
011 7022 Capillary tube 95 mm long<br />
58.00<br />
58.00<br />
58.00<br />
58.00<br />
58.00<br />
95.00<br />
95.00<br />
95.00<br />
17.00<br />
7.00<br />
27.00<br />
0.99<br />
0.20<br />
1.30<br />
7.77<br />
Pair of transport rollers<br />
incl. toothed ring<br />
29
MIG-MAG inert gas welding devices<br />
MB 25 gas-cooled<br />
for PRO-ARC 300-4<br />
SMB 24 gas-cooled<br />
for PRO-ARC 300-4<br />
For welding torches refer to page 28 For welding torches refer to page 28<br />
No. Designation PU Item No.<br />
1 Neck of torch MB 25 pluggable 105 2530<br />
4 Retaining spring 105 2535<br />
6 Intermediate link brass 105 2507<br />
7 Intermediate link plastic 105 1587<br />
10 Handle shell incl. pushbutton <strong>com</strong>plete 105 1517<br />
18 Pushbutton 2-pole, orange 105 1518<br />
54 Antikink spring NW 19 105 1519<br />
56 Antikink machine-side 105 1538<br />
58 Terminal nut 105 1581<br />
59 Main plug 105 1582<br />
60 Coupling ring M10x1 10 105 1585<br />
80 Blast connection M6 35.0 mm 10 105 2560<br />
90 Power nozzle M6 E-Cu Ø 0.8 mm 10 105 2542<br />
Ø 1.0 mm 10 105 2544<br />
Ø 1.2 mm 10 105 2546<br />
Power nozzle aluminum wire Ø 1.0mm 10 105 2547<br />
Power nozzle aluminum wire Ø 1.2mm 10 105 2549<br />
100 Gas nozzle cylindrical Ø 18.0 mm 10 105 2554<br />
102 Gas nozzle conical Ø 15.0 mm 10 105 2550<br />
109 Spot-gas nozzle Ø 18.0 mm 10 105 2556<br />
Kit of wearing parts MB 25 105 2510<br />
For guide spirals/Teflon cores refer to page 12<br />
€ plus VAT/piece.<br />
51.90<br />
1.60<br />
5.00<br />
5.20<br />
35.50<br />
16.70<br />
2.20<br />
21.90<br />
8.50<br />
40.50<br />
2.50<br />
2.40<br />
1.55<br />
1.55<br />
1.55<br />
2.09<br />
2.09<br />
4.70<br />
3.60<br />
6.00<br />
34.50<br />
No. Designation PU Item No.<br />
1 Neck of torch SMB 24 pluggable 105 2470<br />
7 Intermediate link plastic 105 1587<br />
10 Handle shell red 109 1517<br />
18 Pushbutton 109 1518<br />
54 Antikink spring NW 19 105 1519<br />
56 Antikink machine-side 105 1538<br />
58 Terminal nut 105 1581<br />
59 Main plug KZ-2 105 1582<br />
60 Coupling ring M10x110 105 1585<br />
80 Blast connection M6 26 mm10 105 2460<br />
90 Power nozzle M6 E-Cu Ø 0.8 mm 10 105 2542<br />
Ø 1.0 mm 10 105 2544<br />
Ø 1.2 mm 10 105 2546<br />
Power nozzle aluminum wire Ø 1.0mm 10 105 2547<br />
Power nozzle aluminum wire Ø 1.2mm 10 105 2549<br />
100 Gas nozzle cylindrical Ø 17.0 mm 10 105 2454<br />
102 Gas nozzle conical Ø 12.5 mm 10 105 2450<br />
109 Spot-gas nozzle Ø 17.0 mm 10 105 2456<br />
Kit of wearing parts SMB 24105 2410<br />
For guide spirals/Teflon core refer to page 12<br />
€ plus VAT/piece.<br />
55.00<br />
5.20<br />
10.00<br />
5.50<br />
2.20<br />
21.90<br />
8.50<br />
40.50<br />
2.50<br />
2.70<br />
1.55<br />
1.55<br />
1.55<br />
2.09<br />
2.09<br />
5.70<br />
3.41<br />
10.50<br />
41.80<br />
Technical data:<br />
Charge: 230 A CO 2 / 200 A mixed gas M21 according to DIN EN 439<br />
ED 60 %<br />
Wire Ø: 0.8-1.2 mm<br />
Technical data<br />
Charge: 250 A CO 2 / 220 A mixed gas<br />
ED 60 %<br />
Wire Ø: 0.8-1.2 mm<br />
30
Welding torch 9W-S<br />
for PRO-ARC 450-4 WS<br />
Welding torch 9W-aluminum<br />
for PRO-ARC 450-4 WS<br />
MIG / MAG<br />
For welding torches refer to page 29 For welding torches refer to page 29<br />
No. Designation PU Item No.<br />
51 Neck of torch FD/S/Rt 50° bent short 148 0930<br />
50 Neck of torch FD 50° bent long 148 0931<br />
20 Blast connection D / FD 10 148 0960<br />
Blast connection S / Rt 10 148 0959<br />
10 Power nozzle E-Cu 0.8 mm 10 148 0908<br />
1.0 mm 10 148 09 10<br />
1.2 mm 10 148 0912<br />
1.6 mm 10 148 0916<br />
30 Gas distributor HD 148 0961<br />
40 Gas nozzle conical NW 16 148 0950<br />
Gas nozzle conical NW 16 HD 148 0951<br />
55 Insulating disk 20 148 0940<br />
Kit of wearing parts 9 W 148 0941<br />
€ plus VAT/piece<br />
163.35<br />
185.81<br />
3.30<br />
2.40<br />
2.45<br />
2.45<br />
2.45<br />
2.45<br />
2.11<br />
19.70<br />
28.67<br />
0.55<br />
71.60<br />
No. Designation PU Item No.<br />
51 Neck of torch D/S/Rt 50° bent short 148 0930<br />
20 Neck of torch S / Rt 10 148 0959<br />
10 Power nozzle E-Cu 1.0 mm 10 148 1910<br />
1.2 mm 10 148 1912<br />
1.6 mm 10 148 1916<br />
Splash guard 10 148 1951<br />
40 Gas nozzle conical NW 14 148 1952<br />
PA core aluminum 1.2-1.6 mm, 3m 148 1953<br />
4m 148 1954<br />
5m 148 1955<br />
55 Insulating disk 20 148 0940<br />
Kit of wearing parts 9 W aluminum 148 1960<br />
€ plus VAT/piece<br />
163.35<br />
2.40<br />
3.25<br />
2.60<br />
3.10<br />
2.78<br />
15.12<br />
12.05<br />
14.93<br />
16.69<br />
0.55<br />
71.60<br />
Technical data:<br />
Charge: 560 A CO 2 / 500 A mixed gas M21 according to DIN EN 439<br />
ED 100 %<br />
Wire Ø: 1.0-1.6 mm<br />
Technical data:<br />
Charge: 560 A CO 2 / 500 A mixed gas M21 according to DIN EN 439<br />
ED 100 %<br />
Wire Ø: 1.0-1.6 mm<br />
31
MIG-MAG inert gas welding devices<br />
MB 401 water-cooled<br />
for PRO-ARC 450-4 WS<br />
ABIMIG 452 DW water-cooled<br />
for PRO-ARC 450-4 WS<br />
For welding torches refer to page 29<br />
For welding torches refer to page 29<br />
No. Designation PU Item No.<br />
1 Neck of torch MB 401 pluggable 105 4030<br />
10 Handle shell incl. pushbutton 105 1517<br />
18 Pushbutton 2-pole, orange 105 1518<br />
56 Antikink machine-sided <strong>com</strong>plete 105 4028<br />
56.1 Terminal spring machine-side 105 4029<br />
58 Terminal nut 105 1581<br />
59 Main plug WZ-2 105 4082<br />
60 Coupling ring M10x1 10 105 1585<br />
70 Gas distributor white 10 105 4063<br />
90 Power nozzle M8 E-Cu Ø 0.8 mm 10 105 4042<br />
Ø 1.0 mm 10 105 4044<br />
Ø 1.2 mm 10 105 4046<br />
Ø 1.6 mm 10 105 4045<br />
Power nozzle aluminum wire Ø 1.0 mm 10 105 4047<br />
Power nozzle aluminum wire Ø 1.2mm 10 105 4049<br />
100 Gas nozzle cylindrical Ø 20.0 mm 10 105 2654<br />
101 Gas nozzle conical Ø 16.0 mm 10 105 2650<br />
105 Spot-gas nozzle Ø 20.0 mm 10 105 2656<br />
Kit of wearing parts MB 401 105 4110<br />
For guide spirals/Teflon cores refer to page 12<br />
€ plus VAT/piece<br />
99.90<br />
35.50<br />
16.70<br />
31.00<br />
19.50<br />
8.50<br />
42.50<br />
2.50<br />
1.70<br />
1.90<br />
1.90<br />
1.90<br />
1.90<br />
2.70<br />
2.70<br />
4.95<br />
4.05<br />
10.50<br />
46.00<br />
No. Designation PU Item No.<br />
2 Neck of torch ABIMIG 452 DW 105 9001<br />
Insulating disk for blast connection 10 105 9002<br />
10 Handle shell incl. pushbutton 105 9003<br />
18 Pushbutton 2-pole, orange 105 1518<br />
56 Antikink machine-sided <strong>com</strong>plete 105 4028<br />
70 Gas distributor 105 4061<br />
56.1 Terminal spring machine-side 105 4029<br />
58 Terminal nut 105 1581<br />
60 Coupling ring M10x1 10 105 1585<br />
82 Blast connection M8, 25 mm 10 105 9011<br />
83 Blast connection M8, 29 mm 10 105 9012<br />
91 Power nozzle M8 E-Cu Ø 0.8 mm 10 105 4042<br />
Ø 1.0 mm 10 105 4044<br />
Ø 1.2 mm 10 105 4046<br />
Ø 1.6 mm 10 105 4045<br />
Power nozzle aluminum wire Ø 1.0 mm 10 105 4047<br />
Power nozzle aluminum wire Ø 1.2mm 10 105 4049<br />
100 Gas nozzle cylindrical Ø 20.0 mm 10 105 2654<br />
101 Gas nozzle conical Ø 16.0 mm 10 105 2650<br />
Spot-gas nozzle Ø 20.0 mm 10 105 2656<br />
Kit of wearing parts ABIMIG 452 105 9036<br />
For guide spirals/Teflon cores refer to page 12<br />
€ plus VAT/piece<br />
151.20<br />
0.40<br />
22.80<br />
16.70<br />
31.00<br />
1.85<br />
19.50<br />
8.50<br />
2.50<br />
2.75<br />
2.75<br />
1.90<br />
1.90<br />
1.90<br />
1.90<br />
2.70<br />
2.70<br />
4.95<br />
4.05<br />
10.50<br />
44.60<br />
Technical data:<br />
Charge: 450 A CO 2 / 350 A mixed gas M21 according to DIN EN 439<br />
ED 100 %<br />
Wire Ø: 0.8-1.2 mm<br />
Technical data:<br />
Charge: 450 A CO 2 / 300 A pulse<br />
ED 100 %<br />
Wire Ø: 0.8-1.6 mm<br />
32
MIG-MAG pulse<br />
inert gas welding devices<br />
MIG / MAG<br />
PRO-PULS ®<br />
PRO-PULS 400-4 WS<br />
33
MIG-MAG pulse inert gas welding devices<br />
Made in Germany<br />
PRO-PULS pulse inert gas welding devices by SCHWEISSKRAFT ®<br />
Highest quality of weld, less rework = save cost!<br />
Digital microprocessor technology in<br />
connection with innovated plant and welding<br />
process technology guarantee an more easy and<br />
professional solution for your welding tasks.<br />
High capacity and optimum<br />
reproducibility of the welding results are the<br />
strength of the fully digitalized pulse source of<br />
current. Individual jobs can be programmed flexibly<br />
at any time.<br />
· Automatic striking, welding and crater filling<br />
programs for any material.<br />
Individual pulse forms can be switched on for<br />
any material, they ensure an optimum<br />
striking, welding almost free of spatters and<br />
this fully automated and with little heat input.<br />
Particular crater filling programs for the<br />
optimum seam end can be switched on for any<br />
operational modes.<br />
· An ultra-fast reacting, precise and digital arc<br />
lengths control. A constant arc length, e.g.<br />
almost any welding spatters and this way welding<br />
in highest perfection.<br />
· Highest adjustment accuracy of the arc for striking<br />
and welding.<br />
Highest reproducibility of the necessary arc properties<br />
for the corresponding task, digitally programmed<br />
and this way the highest quality is<br />
always available.<br />
· You can read at a glance:<br />
The preset mode and characteristic curve as<br />
well as the current target/actual values for the<br />
welding current and voltage<br />
Easiest operation also for <strong>com</strong>plex type of<br />
problems, i.e...<br />
· Single-knob control with the welding energy as<br />
a <strong>com</strong>mand variable A clear and ergonomically<br />
designed single-knob control allows you easy<br />
and save handling also for most <strong>com</strong>plex tasks.<br />
· Individual design of all welding parameters<br />
Being an experienced user, you can apply all<br />
your knowledge without any limitations due to<br />
the device or the device can re<strong>com</strong>mend the<br />
optimum parameter constellation.<br />
· The Synergie control<br />
Immediately after setting the operational mode<br />
and selecting the characteristic curve, the<br />
device is ready for welding. Anything, except<br />
from the guiding of the welding torch is being<br />
performed by the control. Any process-specific<br />
data beginning from the start programs over the<br />
stationary welding process up to the crater filling<br />
program, respectively the end pulse are<br />
already included in the Synergie control.<br />
Process<br />
· MIG-MAG continuously variable<br />
· MIG-MAG pulsing<br />
· MIG-MAG double-pulsing<br />
· MIG soldering continuously variable<br />
· Electrode welding<br />
Sheet metal thickness<br />
· from 0.5 mm on (MAG)<br />
· Aluminum from 0.8 mm on (MIG)<br />
· MIG soldering from 0.5 mm on<br />
Parent metals<br />
· Aluminum<br />
· Copper<br />
· Low-alloyed materials<br />
· High-alloyed materials<br />
· Constructional steels<br />
· Coated constructional steels<br />
· CrNi steels ferritic / austenitic<br />
· Duplex steels<br />
· Nickel-based materials<br />
· Galvanized pretreated (primary) steels<br />
· Special materials<br />
Typical applications<br />
· Certified production of quality-tested<br />
standard parts<br />
· Plant engineering, container, machine,<br />
steel construction<br />
· Overhaul / Repair<br />
· Automotive and supply industry<br />
· Vehicle manufacturing / Construction machines<br />
· Rail car construction<br />
· Shipbuilding<br />
Operating elements<br />
Jobs<br />
· Use<br />
· Create<br />
· Copy/Delete<br />
· Robot/Automation<br />
Key button<br />
Store<br />
Fully digital<br />
Control key<br />
Programs<br />
· Indication<br />
· Manual<br />
· Memory operation<br />
Welding process<br />
· Double-pulse<br />
· Pulsing<br />
· Standard<br />
· Stick electrode<br />
LED<br />
Special parameters<br />
Result<br />
· Welding current<br />
· Wire feed m/min.<br />
· Thickness of workpiece<br />
Result<br />
Welding voltage<br />
Operational modes<br />
· 4-cycle with/without Down-Slope<br />
· 2-cycle with/without Down-Slope<br />
· Dotting LED operation<br />
display<br />
34<br />
Tuning<br />
arc power<br />
Tuning length of arc<br />
(LBL) correction<br />
LED point time
MIG / MAG<br />
Wire feed box<br />
· Rotatable and removable<br />
· Seat for rolls up to 15 kg<br />
· 4-roll drive for equal wire feed<br />
also for welding torches of<br />
excessive length<br />
· Selector switch for diameter of<br />
wire<br />
· Selector switch for inert gas<br />
· Selector switch for material<br />
· Electronical interweaving automatic<br />
and gas check<br />
function<br />
Independently determine the<br />
optimum parameter <strong>com</strong>bination:<br />
1. Select the characteristic curve<br />
· Material type<br />
2. Select the process<br />
· Double-pulsing<br />
·Pulsing<br />
· Standard<br />
· Stick electrode<br />
3. Select the operational mode<br />
· 4-cycle with/without Down-Slope<br />
· 2-cycle with/without Down-Slope<br />
· Dotting<br />
Intelligent<br />
The device checks automatically all<br />
inputs for plausibility,<br />
misadjustments are excluded<br />
Control also from a distance<br />
Also at a large distance from the wire<br />
feed box you can set the power,<br />
respectively the arc length, using the<br />
remote control unit MIG Plus 2.<br />
(Optionally, refer to the following page)<br />
PRO-PULS-Unlimited operative ranges<br />
You can use the flexible PRO-PULS<br />
· from the classical constructional steel on<br />
· over CrNi steels<br />
· and aluminum<br />
· up to galvanized sheet metals<br />
Optionally the application spectrum<br />
can be enlarged further on.<br />
The whole welding technology knowledge is<br />
concentrated in the PRO-PULS.<br />
· Cutting-edge MIG-MAG pulse welding<br />
· Conventional MIG-MAG welding<br />
· MIG soldering<br />
· Stick electrode welding<br />
MIG double pulse welding of aluminum<br />
The whole welding technique know-how is<br />
For the operational mode 2-cycle<br />
the sub-programs are time-controlled.<br />
In the 4-cycle mode they can be<br />
started by actuating the welding<br />
torch key.<br />
MIG pulse welding of CrNi steels<br />
MIG-MAG double-pulse welding:<br />
Improved welding properties due to<br />
slope-transitions<br />
MIG pulse soldering of thin plates<br />
35
MIG-MAG pulse inert gas welding devices<br />
Made in Germany<br />
Type series PRO-PULS<br />
Model range PRO-PULS 400-4 WS<br />
Item No. 108 2140<br />
€ plus VAT 7'700.00<br />
Technical data<br />
Wire Ø steel/stainless steel mm 0.8-1.0-1.2-1.6<br />
Wire Ø aluminum mm 1.0-1.2-1.6<br />
Wire feed m/min 0.3-25<br />
Drive<br />
4-rolls<br />
Current supply V3 x 400<br />
Setting range A 10-500<br />
Operating time (ED) for Imax. (10 min.) % 60%<br />
Welding current at 100% ED A 410<br />
Switching stages<br />
continuously variable<br />
Open-circuit voltage V 75<br />
Continuous power at 100% ED kVA 19.1<br />
Fuse protection (slow-blow)<br />
A35<br />
cos phi 0.98<br />
Type of cooling<br />
Water<br />
Torch cooling<br />
Water<br />
Protective system IP 23<br />
Insulation class<br />
H<br />
Weight kg 170<br />
Dimensions L/W/H mm 820 x 440 x 975<br />
The right to make technical modifications is reserved. Schweißkraft devices are supplied with the S-sign<br />
according to the standard EN 60 974-1.<br />
Scope of delivery:<br />
· without welding torch<br />
· without intermediate hose package<br />
Accessories<br />
Item No.<br />
Designation<br />
170 0050 Welding regulator argon/Co2<br />
125 0270 Ground cable 70 mm² / 4m long, <strong>com</strong>plete<br />
103 1370 Driving carriage for wire feed box<br />
103 1360 Air filter with filter (metal filter cell)<br />
104 4512 Hand remote controller MIG Plus 2<br />
€ plus VAT<br />
55.50<br />
58.30<br />
92.00<br />
184.00<br />
290.00<br />
Welding regulator<br />
argon/CO2<br />
Manual remote control unit MIG Plus 2<br />
Accessories for 4-roll wire feed<br />
Item No<br />
Designation<br />
103 3605 Pair of transport rollers solid wire 0.8/1.0 mm<br />
103 3606 Pair of transport rollers solid wire 1.0/1.2 mm<br />
103 3607 Pair of transport rollers solid wire 1.2/1.6 mm<br />
103 3608 Pair of transport rollers solid wire 1.0/1.6 mm<br />
103 3609 Pair of transport rollers aluminum 1.0/1.2 mm<br />
103 3610 Pair of transport rollers aluminum 1.2/1.6 mm<br />
€ plus VAT<br />
22.00<br />
22.00<br />
22.00<br />
22.00<br />
22.00<br />
22.00<br />
Wire transport roller<br />
36
Welding torch for PRO-PULS<br />
Welding torch 9W D (long neck) 9W FD (short neck)<br />
Tiptronic- With the standard welding torch it is possible toswitch between one and the<br />
four saved working points during the welding process by actuating the torch key.<br />
Item No. Designation<br />
148 0903 Welding torch 9W D / 3 m, long neck<br />
148 0904 Welding torch 9W D / 4 m, long neck<br />
€ plus VAT<br />
276.00<br />
289.00<br />
9W D (long neck)<br />
9W FD (short neck)<br />
MIG / MAG<br />
Item No. Designation<br />
148 0913 Welding torch 9W FD / 3 m, short neck<br />
148 0914 Welding torch 9W FD / 4 m, short neck<br />
€ plus VAT<br />
265.00<br />
277.00<br />
Welding torch 9W RT<br />
By pressing the additional push button on the welding torch it is possible to<br />
switch between one to four working points before and during the welding.<br />
Item No. Designation<br />
148 0933 Welding torch 9W Rt* Rehmtronic / 3 m<br />
148 0934 Welding torch 9W Rt* Rehmtronic / 4 m<br />
148 0935 Welding torch 9W Rt* Rehmtronic / 5 m<br />
*short neck<br />
€ plus VAT<br />
371.00<br />
383.00<br />
395.00<br />
9W RT<br />
Welding torch 9W S<br />
Using a potentiometer mounted to the welding torch,<br />
it is possible to change the arc performance on the arc length (LBL).<br />
The function can be selected on the wire feed box.<br />
Item No. Designation<br />
148 0923 Welding torch 9W S* / 3 m<br />
148 0924 Welding torch 9W S* / 4 m<br />
148 0925 Welding torch 9W S* / 5 m<br />
*short neck<br />
€ plus VAT<br />
354.00<br />
367.00<br />
378.00<br />
9W S<br />
Welding torch 9W Al<br />
In order to weld aluminum materials, the welding torch<br />
can be equipped with a special inert protective gas and cover which<br />
has proven by lots of practical applications.<br />
Item No. Designation<br />
148 1903 Welding torch 9W Al* / 3 m<br />
148 1904 Welding torch 9W Al* / 4 m<br />
148 1905 Welding torch 9W Al* / 5 m<br />
*short neck<br />
€ plus VAT<br />
287.00<br />
298.00<br />
308.00<br />
9W Al<br />
Intermediate hose packages "pluggable"<br />
106 0204 Zwipa pluggable 1.4m water-cooled<br />
106 0205 Zwipa pluggable 5.0m water-cooled<br />
106 0210 Zwipa pluggable 10.0m water-cooled<br />
106 0215 Zwipa pluggable 15.0m water-cooled<br />
€ plus VAT<br />
240.00<br />
360.00<br />
640.00<br />
850.00<br />
Kit of wearing parts<br />
Item No. Designation<br />
€ plus VAT<br />
148 0941 Kit of wearing parts 9W<br />
71.60<br />
consisting of: 3 x gas distributor HD, 3 x blast connection M8,<br />
1 x coupling ring, 10 x power nozzle 1.0/1.2 mm each, 2 x gas nozzle<br />
conical 16 mm, sorting box large<br />
Kit of wearing parts<br />
37
MIG-MAG pulse inert gas welding devices<br />
Welding torch 9W D / 9W FD / 9W-Rt / 9W-S<br />
for PRO-PULS 400-4 WS<br />
Welding torch 9W aluminum<br />
for PRO-PULS 400-4 WS<br />
For welding torches refer to the previous page<br />
No. Designation PU Item No.<br />
51 Neck of torch FD/S/Rt 50° bent short 148 0930<br />
50 Neck of torch FD 50° bent long 148 0931<br />
20 Blast connection D / FD 10 148 0960<br />
Blast connection S / Rt 10 148 0959<br />
10 Power nozzle E-Cu 0.8 mm 10 148 0908<br />
1.0 mm 10 148 0910<br />
1.2 mm 10 148 0912<br />
1.6 mm 10 148 0916<br />
30 Gas distributor HD 148 0961<br />
40 Gas nozzle conical NW 16 148 0950<br />
Gas nozzle conical NW 16 HD 148 0951<br />
55 Insulating disk 20 148 0940<br />
Kit of wearing parts 9 W 148 0941<br />
€ plus VAT/piece<br />
163.35<br />
185.81<br />
3.30<br />
2.40<br />
2.45<br />
2.45<br />
2.45<br />
2.45<br />
2.11<br />
19.70<br />
28.67<br />
0.55<br />
71.60<br />
No. Designation PU Item No.<br />
51 Neck of torch D/S/Rt 50° bent short 148 0930<br />
20 Neck of torch S / Rt 10 148 0959<br />
10 Power nozzle E-Cu 1.0 mm 10 148 1910<br />
1.2 mm 10 148 1912<br />
1.6 mm 10 148 1916<br />
Splash guard 10 148 1951<br />
40 Gas nozzle conical NW 14 148 1952<br />
PA core Al 1.2-1.6 mm, 3m 148 1953<br />
4m 148 1954<br />
5m 148 1955<br />
55 Insulating disk 20 148 0940<br />
Kit of wearing parts 9 W Al 148 1960<br />
€ plus VAT/piece<br />
163.35<br />
2.40<br />
3.25<br />
2.60<br />
3.10<br />
2.78<br />
15.12<br />
12.05<br />
14.93<br />
16.69<br />
0.55<br />
71.60<br />
Technical data:<br />
Charge:<br />
Wire Ø:<br />
560 A CO 2 / 500 A mixed gas M21<br />
according to DIN EN 439 ED 100 %<br />
1.0-1.6 mm<br />
Technical data:<br />
Charge:<br />
Wire Ø:<br />
560 A CO 2 / 500 A mixed gas M21<br />
according to DIN EN 439 ED 100 %<br />
1.0-1.6 mm<br />
38
Multifunctional inverter<br />
MIG-MAG,TIG, electrode<br />
KOMBI<br />
KOMBI 170 ED<br />
KOMBI 160 HF<br />
Kombi<br />
39
Multifunctional inverter<br />
Series KOMBI-for MIG/MAG, TIG and electrode welding.<br />
Light-weighted and robust multifunctional inverter, perfect to be used on construction sites<br />
· Hot-Start function<br />
Striking aid to strike the arc of a stick<br />
electrode for electrode welding. Due to an<br />
automatic, short-term increase of the<br />
welding current, the arc will immediately<br />
strike stable<br />
· Arc-Force control<br />
The welding power will be held as<br />
constant as possible inline with the present<br />
value for electrode welding. The arc is<br />
burning stable (also for difficult electrodes or<br />
positions). Advantage: the welding result will<br />
be more evenly.<br />
· Anti-Stick function<br />
If the electrode sticks to<br />
the workpiece, the welding current is switched<br />
off. The electrode does not anneal and can be<br />
easily detached from the workpiece.<br />
· Lift-Arc striking (KOMBI 170 ED)<br />
Striking ignition for TIG welding with<br />
minimum current. Only after the striking of the<br />
arc, the preset welding current is released. The<br />
advantage is an easy striking and the tungsten<br />
needle will not stick to the workpiece and this<br />
way you will get a stable arc.<br />
· HF high frequency striking (KOMBI 160 HF)<br />
Lights the arc for TIG welding<br />
without touching the workpiece. By means<br />
of an high-voltage pulse, the air distance<br />
between the workpiece and the tungsten<br />
needle is electrically conductive (ionized).<br />
· Adjustable current reduction and<br />
post gas flow time (KOMBI 160 HF)<br />
Provides for optimum welding results since<br />
the electrode and the welding material is being<br />
conserved.<br />
MIG welding without gas cylinder<br />
· MIG welding without cylinder<br />
(KOMBI 170 ED)<br />
The KOMBI 170 ED is enlarging the field of<br />
application with the option to use filter wires.<br />
This way it is possible to perform MIG welding<br />
e.g. on construction sites also without gas<br />
cylinder, a big advantage in mobility.<br />
· Pulsing in TIG function using the pulse box<br />
(option KOMBI 160 HF)<br />
Defects of the welding seam at the beginning of<br />
the seam and at the end of the seam, e.g. when<br />
welding pipes will be avoided by<br />
pulsing.<br />
Process<br />
MIG / MAG<br />
· TIG<br />
· TIG-pulsing<br />
· Electrode welding<br />
Sheet metal thickness<br />
from 0.3 mm on (MIG from 2.0 mm on)<br />
Parent metals<br />
· Low-alloyed materials<br />
· High-alloyed materials<br />
· Constructional steels<br />
· Coated constructional steels<br />
· CrNi steels ferritic / austenitic<br />
· Duplex steels<br />
· Nickel-based materials<br />
· Copper<br />
· Aluminum<br />
· Special materials<br />
Typical applications<br />
· Plant engineering, container, machine,<br />
steel construction<br />
· Overhaul / Repair<br />
· Vehicle manufacturing / Construction machines<br />
· Industry plants and pipeline construction<br />
· Assembly <strong>com</strong>panies<br />
Equipment features:<br />
· Two-roll wire feed<br />
· Clearly arranged control panel<br />
· HF striking (KOMBI 160 HF)<br />
· Silent operation due to the optimized<br />
housing structure<br />
· Easy replacement of the wire coil<br />
· Light-weighted<br />
· Compact and space-saving<br />
The open design of the KOMBI 170 ED also<br />
allows using 15 kg wire coils<br />
Pole reversal to use filter wires<br />
Operating elements<br />
Setting of wire<br />
feed<br />
Selector switch welding<br />
process<br />
(Electrode-TIG-MIG/MAG)<br />
Setting of tension<br />
Setting of throttle<br />
calibration<br />
Welding current<br />
bushing (+)<br />
40<br />
Torch connection<br />
Display<br />
overheating<br />
Setting of<br />
welding current<br />
Connection<br />
remote control<br />
On/off switch<br />
Welding current<br />
bushing (-)<br />
Display overheating<br />
On/Off switch<br />
Setting of wire<br />
feed<br />
Setting tension<br />
Setting HOT-<br />
START<br />
Setting gas<br />
switch-off<br />
delay<br />
Gas quick action<br />
connection<br />
Connection for<br />
torch push button<br />
Welding current<br />
bushing (+)<br />
Torch connection<br />
Setting welding<br />
current<br />
Selector switch<br />
welding procedure<br />
(Electrode-TIG-MIG/MAG)<br />
Setting with drawl<br />
time<br />
Selector switch 2-/4-cycle<br />
(with/without HF)<br />
Welding current<br />
bushing (-)<br />
Connection remote<br />
control
Optional accessories<br />
PULSE-BOX with 5m control cable<br />
The welding bath is generated by tip<br />
pulses, whereas the basic current<br />
maintains the arc. This allows e.g.<br />
welding of little steel sheet thickness and<br />
in predicaments. Item No. 109 0000;<br />
€ 229.00 plus VAT.<br />
Kombi<br />
KOMBI 160 HF<br />
with HF striking<br />
KOMBI 170 ED with<br />
Liftarc striking and<br />
electronic throttle<br />
Hand remote controller with 5m control<br />
panel<br />
The hand remote control allows the remote<br />
control of welding current, electrode<br />
welding and TIG welding. The Control cable<br />
with a standard length of 5 m.<br />
Item No 109 0001; € 79.00 plus VAT.<br />
Fig. shows KOMBI 170 ED<br />
with optional accessories:<br />
driving carriage, pressure<br />
reducer, gas cylinder, welding<br />
wire, magnetic welding torch<br />
holder, welding torch and welding<br />
place equipment<br />
Foot control with 8m control cable<br />
The foot remote control allows to switch on<br />
and off the arc independent from the welding<br />
torch key. It moreover allows the welder<br />
to adapt the arc to the different requirement<br />
during welding.<br />
Item No 109 0002; € 309.00 plus VAT.<br />
G-BOX (for operation incl. current unit)<br />
It is simply connected between the<br />
generator and the welding device and<br />
avoids voltage peaks on the inverter<br />
Item No 109 0006; € 115.00 plus VAT.<br />
41
Universal welding devices<br />
Type series KOMBI KOMBI 170 ED KOMBI 160 HF<br />
Item No 108 7052 108 7051<br />
€ plus VAT 1'585.00 1'869.00<br />
Technical data<br />
Weldable electrode Ø (mm) 4.0 4.0<br />
Setting range MIG/MAG(A) 20 – 160 20 – 160<br />
Power input MIG (kVA) 4.4 4.4<br />
MIG AC operating time (Filler wire) (A) 170 – 50% 160 – 70%<br />
MIG AC welding current ED 100% (A) 125 135<br />
Setting range TIG DC (A) 5 – 170 5 – 160<br />
Power input TIG DC (kVA) 3.3 3.3<br />
TIG DC operating time (A) 160 – 70% 160 – 70%<br />
TIG DC welding current ED 100% (A) 130 135<br />
Post gas flow time sec. - 0-20 sec.<br />
Current decreasing sec. - 0-10 sec.<br />
TIG DC control - 2-4 stage<br />
Setting range electrode (A) 5 – 170 5 – 160<br />
Power input electrode (kVA) 5.3<br />
Electrode operating time (A) 170 – 50% 160 – 60%<br />
Electrode welding current ED 100% (A) 125 125<br />
Power supply (V) 230 ±10 230 ±10<br />
Open-circuit voltage (V) 85 V 85 V<br />
Max. current consumption (A) 29 27<br />
Frequency (Hz) 50/60 50/60<br />
Fuse protection (A) 16 slow-blow 16 slow-blow<br />
Power factor (cos phi) 0.85 0.85<br />
Protective system IP 21 / S-sign IP 21 / S-sign<br />
Insulation class F F<br />
Working temperature (°C) -10 +40 -10 +40<br />
Dimensions (mm) 550 x 235 x 375 550 x 235 x 375<br />
Weight (kg) 17.25 21.30<br />
Welding torch for series KOMBI<br />
Item No. Designation<br />
109 1503 Welding torch* MIG-MAG SMB 15/3 m incl. pushbutton<br />
146 1745 Welding torch* TIG WP 17 V/4m incl. gas regulator for KOMBI 160<br />
146 1749 Welding torch* TIG WP 17 DD / 4m for KOMBI 160 HF<br />
*List of wearing parts SMB 15 see page 20; WP 17 see page 64<br />
Kit of wearing parts<br />
Accessories KOMBI<br />
Item No. Designation<br />
€ plus VAT<br />
124 0445 Welding place equipment SPA 25<br />
77.60<br />
109 0000 PULSE-BOX, with 5m control cable<br />
The welding bath is generated by the tip pulses whereas the basic<br />
current is maintaining the arc.<br />
This allows e.g. the welding of little steel sheet thickness<br />
229.00<br />
109 0001 Hand remote controller with 5m control cable<br />
79.00<br />
The hand remote controller allows the remote control of the welding current for electrode<br />
welding as well as for TIG welding.<br />
The Control cable of a standard length of 5 m.<br />
109 0002 Foot remote control with 8m control cable<br />
309.00<br />
The foot remote control allows to switch on and off the arc independent from the welding torch<br />
key. It moreover allows the welder to adapt the arc to the different requirements during<br />
welding.<br />
109 0006 G-BOX (adapter for operation with current unit)<br />
The G-Box is an adapter for the operation with current generators.<br />
115.00<br />
It is simply switched between the generator and the welding device and avoids voltage peaks on<br />
the inmverter, max. 400 volts, nominal current 27 A at 60%, output current max. 20 A<br />
109 0003 Driving carriage for device and cylinder<br />
170 0050 Welding regulator CO2 large<br />
€ plus VAT<br />
69.00<br />
223.00<br />
217.00<br />
Item No. Designation<br />
€ plus VAT<br />
109 1500 Kit of wearing parts SMB 15<br />
22.90<br />
consisting of: 1 x gas nozzle support, 3 x retaining spring , 3 x power nozzle 0.6/0.8 mm each<br />
3 x gas nozzle conical, 1 x gas nozzle cylindrical size12, sorting box large<br />
146 3103 Kit of wearing parts WP 17 V/KM<br />
consisting of: 1 x top torch long/short each with O-ring, 2 x Teflon joint,<br />
2 x adapter sleeve 1.0/1.6/2.4 mm each, 2 x adapter sleeve case 1.0/1.6/2.4 mm each;<br />
adapter sleeve 1.0/1.6/2.4 mm each, 2 x adapter sleeve case 1.0/1.6/2.4 mm each; gas<br />
nozzle size 4/5/6 each, 2 x tungsten electrode red 1.0/1.6/2.4 mm each, sorting box large<br />
86.90<br />
559.00<br />
55.50<br />
PULSE-BOX<br />
Welding place equipment<br />
G-Box<br />
KOMBI 170 ED with<br />
Liftarc striking and<br />
electronic throttle<br />
KOMBI 160 HF<br />
incl. HF striking<br />
Hand remote controller<br />
Foot remote controller<br />
113 2000 Filler wire MT-FD 4.5 kg, D200, 0.9 mm*<br />
113 2001 Filler wire MT-CS 15 kg, K 300, 1. 2mm*<br />
23.94<br />
15.17<br />
For further information refer to chapter welding wire under MIG/MAG wire/filler wire<br />
Driving carriage<br />
42
Inverter<br />
TIG welding devices<br />
New<br />
EASY-TIG ®<br />
EASY-TIG 200 HF<br />
PRO-TIG ®<br />
PRO-TIG 170 DC<br />
TIG<br />
43
MIG-MAG inert gas welding devices<br />
SCHWEISSKRAFT ® EASY-TIG 200 HF-the portable TIG inverter<br />
including 200 A of 230 volts and pulse function<br />
New<br />
· The high performing and efficient inverter<br />
allows a duty cycle of 60% at a welding<br />
current of 200 A<br />
· Appropriate to weld steel, stainless steel, titanium<br />
and copper alloys<br />
· Due to the easy operation and little weight<br />
EASY-TIG 200 HF is best appropriate to be<br />
used on construction sites<br />
· The TIG pulse function also allows to weld<br />
very thin materials<br />
· The HF high frequency ignition strikes the arc<br />
without contact to the workpiece when TIG<br />
welding.<br />
Process<br />
· TIG<br />
· TIG pulsing<br />
· Electrode welding<br />
Sheet metal thickness<br />
· from 1.0 mm on<br />
Parent metals<br />
· Un- and low-alloyed materials<br />
· High-alloyed materials<br />
· Stainless steels<br />
· Constructional steels<br />
· CrNi steels ferritic / austenitic<br />
· Duplex steels<br />
· Nickel-based materials<br />
· Magnesium materials<br />
· Copper materials<br />
· Special materials<br />
Typical applications<br />
· Plant engineering, container, machine, steel<br />
construction<br />
· Overhaul / Repair<br />
· Vehicle manufacturing / Construction machines<br />
· Industry plants and pipeline construction<br />
· Assembly <strong>com</strong>panies<br />
EASY-TIG 200 HF<br />
Accessory EASY-TIG 200 HF:<br />
Argon / CO2 small pressure regulator<br />
Item No 170 0054, € 46.90 plus VAT<br />
Argon / CO2 large pressure regulator<br />
Item No 170 0050, € 55.50 plus VAT<br />
Model EASY-TIG 200 HF<br />
Item No. 108 0220<br />
€ plus VAT 669.00<br />
Technical Data<br />
Mains voltage V 230<br />
Frequency Hz 50/60<br />
Fuse protection (slow-blow) A16<br />
Max. current consumption A 24<br />
Setting range A 10-200<br />
Operating time Imax., 20° C % 60<br />
Welding current at 100% ED, 20° C A 140<br />
Open-circuit voltage V 58<br />
Frequency Hz 0-100<br />
Protective system IP 21<br />
Power factor cos phi 0.93<br />
Weight<br />
9 kg<br />
Dimensions L/W/H mm 370 x 155 x 300<br />
Welding torch TIG 17<br />
The right to make technical modifications is reserved.<br />
Standard scope of delivery:<br />
Welding torch TIG 17, Ground cable, Gas connection hose<br />
Operating elements<br />
1<br />
2<br />
3<br />
4<br />
5<br />
6<br />
7<br />
8<br />
9<br />
Setting the current lowering<br />
time<br />
Selector switch 2-/4-cycle<br />
Selector switch TIG /<br />
Electrode<br />
Setting the pulse<br />
Setting the welding<br />
current<br />
Display operation<br />
Display overload<br />
Gas connection<br />
Welding torch connection<br />
1<br />
3<br />
8<br />
2<br />
4<br />
9<br />
6<br />
5<br />
7<br />
44
TIG 17 gas cooled-EASY-TIG 200 HF<br />
Tungsten electrodes<br />
Tungsten electrodes to be used for tungsten inert gas welding (TIG),<br />
Plasma arc cutting and related procedures<br />
Tungsten electrodes “WT 20” red (2% thorium)<br />
· Preferred applications: TIG welding, plasma welding,<br />
plasma arc cutting, plasma spraying<br />
· Type of current: DC / AC<br />
· Re<strong>com</strong>mended parent metals: Rust-, acid- and heat-proof steels, nickel<br />
and nickel alloys, high-melting steels such as e.g. molybdenum<br />
tantalum, niobium and their alloys, copper, bronze, titanium and<br />
titanium alloys, silicon-bronze<br />
Size PU Item No.<br />
· 1.0x175 mm 10pcs. 142 1100<br />
· 1.6x175 mm 10pcs. 142 1160<br />
· 2.4x175 mm 10pcs. 142 1240<br />
· 3.2x175 mm 10pcs. 142 1320<br />
· 4.0x175 mm 10pcs. 142 1400<br />
€ plus VAT<br />
1.70<br />
2.10<br />
4.15<br />
7.00<br />
11.95<br />
· TIG<br />
Item No. Designation<br />
·110 0017 TIG 17/4m<br />
No. Designation PU Item No.<br />
1 Body of welding torch WP 17 146 2750<br />
2 Top torch long incl. O-ring 2 146 2100<br />
3 Top torch short incl. O-ring 2 146 2101<br />
4 Teflon washer for nozzle 2 146 2102<br />
5 Adapter sleeve 1.0 mm / 50 mm 10 146 3111<br />
Ø 1.6mm/50mm 10 146 3117<br />
Ø 2.4mm/50mm 10 146 3125<br />
Ø 3.2mm/50mm 10 146 3133<br />
6 Adapter sleeve case 1.0 mm 10 146 3210<br />
1.6 mm 10 146 3216<br />
2.4 mm 10 146 3224<br />
3.2 mm 10 146 3232<br />
7 Gas nozzle size 4; Ø 6.3 mm 10 146 3304<br />
Size 5; Ø 8.0 mm 10 146 3305<br />
Size 6; Ø 9.5 mm 10 146 3306<br />
Size 7; Ø 11.0 mm 10 146 3307<br />
Size 8; Ø 12.8 mm 10 146 3308<br />
11 Teflon joint for gas lens 2 146 2103<br />
12 Gas lens 1.0 mm 5 146 3510<br />
1.6 mm 5 146 3516<br />
2.4 mm 5 146 3524<br />
13 Gas nozzle for gas lens Size4; Ø 6.3 mm 10 146 3604<br />
Size 5; Ø 8.0 mm 10 146 3605<br />
Size 6; Ø 9.5 mm 10 146 3606<br />
Size 7; Ø 11.0 mm 10 146 3607<br />
Size 8; Ø 12.8 mm 10 146 3608<br />
2 Top torch long incl. O-ring 2 146 2100B.<br />
w/o illustr. Handle shell <strong>com</strong>plete incl. nut 146 2752<br />
Kit of wearing parts WP 17 / 26 146 3103<br />
€ plus VAT<br />
59.00<br />
€ plus VAT/piece<br />
38.50<br />
7.50<br />
7.50<br />
4.60<br />
3.10<br />
3.10<br />
3.10<br />
3.10<br />
5.45<br />
6.00<br />
6.00<br />
6.00<br />
3.10<br />
3.10<br />
3.10<br />
3.10<br />
3.10<br />
6.00<br />
8.55<br />
9.40<br />
9.40<br />
3.10<br />
3.10<br />
3.10<br />
3.10<br />
3.10<br />
20.90<br />
86.90<br />
Tungsten electrodes “WC 20” grey (free of thorium)<br />
· Environmental <strong>com</strong>patibility: the optimally radiation-free alternative to<br />
thoriated electrodes<br />
· Preferred applications: TIG welding, plasma welding,<br />
plasma arc cutting, plasma spraying<br />
· Type of current: DC / AC<br />
· Re<strong>com</strong>mended parent metals: Rust-, acid- and heat-proof steels, nickel<br />
and nickel alloys, high-melting steels such as e.g. molybdenum<br />
tantalum, niobium and their copper, bronze, titanium and titanium<br />
alloys, silicon-bronze<br />
Size PU Item No.<br />
· 1.0x175 mm 10pcs. 142 3100<br />
· 1.6x175 mm 10pcs. 142 3160<br />
· 2.4x175 mm 10pcs. 142 3240<br />
· 3.2x175 mm 10pcs. 142 3320<br />
· 4.0x175 mm 10pcs. 142 3400<br />
Tungsten electrodes “W” green (unalloyed)<br />
· Preferred applications: TIG welding<br />
· Type of current: AC<br />
· Re<strong>com</strong>mended parent metals: aluminum and aluminum alloys,<br />
aluminum-bronze, magnesium and magnesium alloys, nickel<br />
and nickel alloys<br />
Size PU Item No.<br />
· 1.0x175 mm 10pcs. 142 4100<br />
· 1.6x175 mm 10pcs. 142 4160<br />
· 2.4x175 mm 10pcs. 142 4240<br />
· 3.2x175 mm 10pcs. 142 4320<br />
· 4.0x175 mm 10pcs. 142 4400<br />
€ plus VAT<br />
1.70<br />
2.20<br />
4.30<br />
7.40<br />
12.60<br />
€ plus VAT<br />
1.60<br />
1.95<br />
3.95<br />
6.70<br />
11.40<br />
45
Inverter TIG welding device<br />
Made in Germany<br />
PRO-TIG 170 DC-the portable TIG inverter with 170 A out of 230 Volt.<br />
Maximum power at a <strong>com</strong>pact weight of 4.9 kg.<br />
Perfectly for use on the construction site. A<br />
high-performance electronics, which is<br />
specifically produced for this device allows a<br />
TIG current of 170 A!<br />
· The HF striking can be switched-off and allows<br />
the welding nearby very sensitive<br />
electronic equipment such as e.g. the repair<br />
welding of CNC machines or within sensor-controlled<br />
processing devices.<br />
· With the selectable 2-cycle and 4-cycle<br />
function you are able to weld rapid and controlled<br />
tack welds as well as longer welds<br />
<strong>com</strong>fortably and fatigue-proof.<br />
·Asstandard integrated remote control jack<br />
Herewith it is possible to connect optionally a<br />
foot remote control or a remote<br />
controllable TIG welding torch SSR 17 DD Poti<br />
with a high-flexible hose package,<br />
leather protection and potentiometer.<br />
· INTIG Energy (Intelligent Ignition Energy)<br />
The intelligent type of strike energy control. By<br />
the highly-developed process control, the optimum<br />
setting of the strike energy is<br />
performed as for HF and Lift-Arc striking,<br />
depending on the selected welding current.<br />
Thus, you may be sure that the striking does<br />
not cause any damages at the beginning of the<br />
weld when welding thin sheets.<br />
· For Lift-Arc striking the tungsten electrode is<br />
protected against rapid wear. For electrode<br />
welding, a strike superelevation is set with the<br />
INTIG energy which guarantees safe and<br />
smooth striking.<br />
· The adjustable current lowering time and post<br />
gas flowing time ensures optimum<br />
welding results.<br />
· EPC-Electronic Power Control<br />
By the continuous electronic power monitor<br />
circuit, the safe working is guaranteed and an<br />
ON/OFF switching attack is avoided.<br />
Furthermore, the durability is considerably<br />
prolonged by the connected overvoltage<br />
protection.<br />
· Safety hold function<br />
The safety hold function is tried and tested<br />
thousands of times. The power<br />
current consumption is electronically<br />
controlled and if required, the supplied power<br />
is reduced in order to avoid activating the<br />
mains fuse. In this function the welding<br />
current is limited to 140 A.<br />
· E-Max function<br />
With this setting max. 150 A electrode<br />
current for PRO-TIG 170 DC are available at<br />
50% operating time.<br />
· Anti-stick function<br />
When the electrode is sticking<br />
unintentionally, the PRO-TIG 170 DC<br />
reduces the welding current automatically to<br />
about 35 A. Thus it prevents the electrode from<br />
annealing. The stick electrode may simply be<br />
detached from the workpiece.<br />
· A feeder of 100 m ?-No problem!<br />
With the ELSA system (Electronic Stabilized<br />
Arc), the PRO-TIG 170 DC guarantees an<br />
uninterruptible welding-even with a feeder of<br />
100 m (at 1.5 mm², of course). With ELSA, welding<br />
interruptions are a thing of the past!<br />
· Modular construction<br />
The individual <strong>com</strong>ponents are assembled as<br />
<strong>com</strong>plete cast modules. The sensitive electronic<br />
<strong>com</strong>ponents are well-protected against<br />
dust and humidity. This increases the safe<br />
working and ensures a long service life.<br />
· Temperature-controlled ventilator switching<br />
The temperature-controlled ventilator<br />
switching automatically adapts the<br />
cooling capacity optimally to the<br />
requirements and reduces the noise<br />
emission. The temperature is measured<br />
within the power module-i.e. in the "Hot Spot".<br />
In this way, it is ensured that the power element<br />
is always optimally protected from<br />
overheating.<br />
Process<br />
·TIG DC<br />
· Electrode welding<br />
· Remote controllable<br />
Sheet metal thickness<br />
from up to 0.3 mm<br />
Parent metals<br />
· Un- and low-alloyed materials<br />
· High-alloyed materials<br />
· Stainless steels<br />
· Constructional steels<br />
· CrNi steels ferritic / austenitic<br />
· Duplex steels<br />
· Nickel-based materials<br />
· Magnesium materials<br />
· Copper materials<br />
· Special materials<br />
Typical applications<br />
· Plant engineering, container, machine,<br />
steel construction<br />
· Overhaul / Repair<br />
· Vehicle manufacturing / Construction<br />
machines<br />
· Industry plants and pipeline construction<br />
· Assembly <strong>com</strong>panies<br />
- Perfect for construction site<br />
- 170 amp of 230 V<br />
- only 4.9 kg<br />
Operating elements<br />
Selector switch HF strike device<br />
Current lowering time<br />
Post gas flow time<br />
Selector switch for TIG,<br />
electrode, E-Max<br />
Function selector switch<br />
TIG 2-cycle, TIG 4-cycle<br />
Rotary switch for<br />
pre-selecting the current welding<br />
Test marks for<br />
overheating<br />
and operation<br />
46
Series PRO-TIG ®<br />
PRO-TIG 170 DC<br />
Item No. 108 5160<br />
€ plus VAT 1'399.00<br />
Technical data<br />
Weldable electrodes Ø (mm) 2.5 - 3.2<br />
Max. weldable thickness TIG function mm steel/VA 8.0<br />
Setting range TIG operation (A) 5-170<br />
E-Max operation / Fuse hold function (A) 5-150 / 5-140<br />
Operating time (ED) Imax (10 min.) at 20°C (40°C) TIG operation (%) 35 (20)<br />
E-Max operation / Fuse hold function (%) 50 (25) / 55 (30)<br />
Welding current at ED 100% at 20°C (40°C) TIG operation (A) 130 (100)<br />
E-Max operation / Fuse hold function (A) 115 (100) / 115 (100)<br />
Power input at Imax TIG operation (kVA) 5.1<br />
E-Max operation / Fuse hold function (kVA) 6.3 / 6.0<br />
Mains supply (V) 1 x 230<br />
Slide-back power supply (%) -15 % / +10 %<br />
Fuse protection fast-blow / slow-blow (A) 16<br />
Power factor (cosj) 0.7<br />
Open-circuit voltage (V) 100<br />
Protective system / Insulation class<br />
IP 23 / F<br />
Torch cooling (TIG)<br />
gas<br />
Dimensions (LxWxH) (mm) 300 x 145 x 195<br />
Weight (kg) 4.9<br />
The right to make technical modifications is reserved. Accessories on the shown units are available at additional cost.<br />
Schweißkraft devices are supplied with the CE and S-sign and are in accordance with EN 60 974-1.<br />
· TIG<br />
Complete kit with assembly box<br />
Item No. Designation<br />
€ plus VAT<br />
108 5165 PRO-TIG 170 DC TIG KIT<br />
consisting of: TIG primary inverter PRO-TIG 170 DC, TIG welding torch SSR<br />
1'790.00<br />
17 DD Poti / 4 m Poti/leather, welding regulator, welding point equipment kit<br />
SPA 25 (see below), adjustable shoulder strap, with assembly box<br />
Accessories<br />
Item No. Designation<br />
141 0010 Foot remote control TIG Plus 1<br />
141 0020 Manual remote control TIG Plus 2<br />
170 0050 Welding regulator argon/CO2 welding load<br />
€ plus VAT<br />
420.00<br />
270.00<br />
55.50<br />
Kit of wearing parts for welding torch<br />
110 1700 Kit of wearing parts SSR 17<br />
consisting of: 1 x top torch long/short with O-ring each, 2 x Teflon joint,<br />
2 x adapter sleeve 1.0/1.6/2.4 mm each, 2 x adapter sleeve case 1.0/1.6/2.4 mm<br />
62.90<br />
each; 2 x gas nozzle size 6.4/8/9.8 each, 2 x tungsten electrode red 1.0/1.6/2.4 mm<br />
each, sorting box large<br />
TIG Plus 1 TIG Plus 2 Welding regulator<br />
Transporting box<br />
124 0003 Transporting box<br />
solid construction, padded, fixed separations inside, optimum for depository of<br />
your inverter with welding place equipment,<br />
TIG welding torch, etc., Dimensions about 590 x 360 x 200 mm<br />
49.00<br />
124 0445 Welding place equipment kit SPA 25<br />
Kit: welding cable PVC 25 mm² 5m with electrode holder<br />
Pratica 1 and welding cable plug KS 35, ground cable PVC 25 mm² 3m<br />
with earthing terminal 200A and welding cable plug KS35, chipping hammer,<br />
77.60<br />
steel brush, arcing shield <strong>com</strong>plete with welding glass and supplementary front glass,<br />
5-finger welding gloves<br />
SPA 25<br />
47
Inverter TIG welding device<br />
SSR 17 DD with Poti and leather, gas-cooled<br />
for PRO-TIG 160 DC / PRO-TIG 170 DC<br />
Why TIG?<br />
Due to the non-porous and spatter-free welds with a very high tensile<br />
strength it is possible to achieve best results applying the TIG<br />
process <strong>com</strong>pared to other welding processes.<br />
Another advantage of the TIG welding is that it is possible to weld a<br />
wide range of materials. Materials of less thickness than 0.3 mm<br />
(automated) such as alloyed steels, high-alloyed steels, aluminum,<br />
magnesium, copper as well as their alloys, unalloyed steels,<br />
nickel, gold, silver, titanium and many more are weldable.<br />
Further advantages are minimum heat influence, a small welding zone<br />
(especially for visible welds) and welding without using filler<br />
metals.<br />
Direct current (DC) for welding steel, stainless steel, copper and<br />
non-ferrous metals. Alternating current (AC) for welding light<br />
metals such as aluminum and magnesium.<br />
Item No. Designation<br />
110 0174 SSR 17 DD Poti / 4 m<br />
110 0178 SSR 17 DD Poti / 8 m<br />
Scope of delivery: Ergonomic handle, leather, equipment kit<br />
gas lens 2.4 mm<br />
No. Designation PU Item No.<br />
1 Body of welding torch SSR 17 110 0750<br />
2 Top torch short 2 110 0101<br />
Top torch long 2 110 0100<br />
3 Teflon seal for nozzle 110 0105<br />
4 Adapter sleeve 1.0 mm 10 110 0110<br />
1.6 mm 10 110 0116<br />
2.4 mm 10 110 0124<br />
3.2 mm 10 110 0132<br />
4.0 mm 10 110 0140<br />
5 Adapter sleeve case 1.0 mm 10 110 0210<br />
1.6 mm 10 110 0216<br />
2.4 mm 10 110 0224<br />
3.2 mm 10 110 0232<br />
4.0 mm 10 110 0240<br />
6 Gas nozzle Ø 6.4 mm 10 110 0304<br />
Ø 8.0 mm 10 110 0305<br />
Ø 9.8 mm 10 110 0306<br />
Ø 11.2 mm 10 110 0307<br />
Ø 12.7 mm 10 110 0308<br />
Ø 15.7 mm 10 110 0310<br />
Ø 19.0 mm 10 110 0312<br />
7 Teflon joint for gas lens 10 110 0107<br />
8 Gas lens 1.0 mm 5 110 3010<br />
1.6 mm 5 110 3016<br />
2.4 mm 5 110 3024<br />
3.2 mm 5 110 3032<br />
4.0 mm 5 110 3040<br />
9 Gas nozzle gas lens<br />
Size 4; Ø 6.4 mm 10 110 0314<br />
Size 5; Ø 8.0 mm 10 110 0315<br />
Size 6; Ø 9.8 mm 10 110 0316<br />
Size 7; Ø 11.2 mm 10 110 0317<br />
Size 8; Ø 12.7 mm 10 110 0318<br />
10 Double-pushbutton 110 0102<br />
Potentiometer 10k 110 0112<br />
11 Handle shell halves for Poti 110 0113<br />
Kit of wearing parts SR 17 110 1700<br />
€ plus VAT<br />
289.00<br />
325.00<br />
€ plus VAT/piece<br />
18.50<br />
3.65<br />
3.75<br />
2.50<br />
1.90<br />
1.90<br />
1.90<br />
1.90<br />
1.90<br />
2.90<br />
2.90<br />
2.90<br />
2.90<br />
2.90<br />
1.90<br />
1.90<br />
1.90<br />
1.90<br />
1.90<br />
1.90<br />
1.90<br />
2.50<br />
6.90<br />
6.90<br />
6.90<br />
6.90<br />
6.90<br />
1.90<br />
1.90<br />
1.90<br />
1.90<br />
1.90<br />
15.00<br />
49.00<br />
39.00<br />
62.90<br />
Welding of Cr-Ni steel with TIG<br />
Welding of aluminum with TIG AC<br />
Welding of thin aluminum with TIG AC<br />
Technical data:<br />
SSR 17 DD Poti<br />
Direct current DC: 140 A (35%)<br />
Alternating current AC: 125 A (35%)<br />
Electrodes Ø:<br />
0.5-2.4 mm<br />
Gas flow:<br />
5-12 l/min.<br />
48
Inverter TIG<br />
welding devices DIGITAL<br />
PRO-TIG ®<br />
PRO-TIG 170 AC/DC Digital<br />
PRO-TIG 210 AC/DC Digital<br />
New<br />
New<br />
PRO-TIG 280 AC/DC<br />
PRO-TIG 350 AC/DC<br />
TIG
Inverter TIG welding devices<br />
Made in Germany<br />
PRO-TIG® portable, with remote control, <strong>com</strong>pletely<br />
digital,210 amperes out of 230 V.<br />
The most recent 100 kHz TIG primary inverter<br />
technology to be used on building sites<br />
or in shops. The reinforced housing is<br />
designed according to the protective system IP<br />
23 and allows welding outdoors.<br />
· Maximum flexibility...<br />
Best appropriate for mobile and fixed<br />
TIG or electrode welding of constructional<br />
steel, stainless steel and even aluminum.<br />
· With the INTIG Energy (Intelligent Ignition<br />
Energy) the PRO-TIG Digital rules the<br />
intelligent type of striking energy control. By<br />
the highly-developed process control, the optimum<br />
setting of the strike energy is<br />
performed as for HF and Lift-Arc striking,<br />
depending on the selected welding current.<br />
Thus, you may be sure that the ignition does<br />
not cause any damages at the beginning of the<br />
weld when welding thin sheets.<br />
· Balance control<br />
The wide-area balance control enables TIG AC<br />
welding with little electrode diameters at highest<br />
welding speed and optimum fusion penetration.<br />
· Anti-stick function<br />
When the electrode inadvertently sticks to the<br />
workpiece, the PRO-TIG Digital reduces the<br />
welding current automatically to about 35 A.<br />
Thus it prevents the electrode from burning<br />
out. The stick electrode may be easily<br />
detached from the workpiece.<br />
· EPC-Electronic Power Control<br />
By the continuous electronic power monitor<br />
circuit, the safe working is guaranteed and an<br />
ON / OFF switching attack is prevented.<br />
Furthermore, the durability is considerably prolonged<br />
by the connected overvoltage protection.<br />
100 kHz digital<br />
inverter technology<br />
up to 210 A out of 230 V<br />
Process<br />
· TIG<br />
· Electrode welding<br />
· Incl. remote control/ programmable<br />
Sheet metal thickness<br />
from 0.3 mm<br />
Parent metals<br />
· Un- and low-alloyed materials<br />
· High-alloyed materials<br />
· Stainless steels<br />
· Constructional steels<br />
· CrNi steels ferritic / austenitic<br />
· Duplex steels<br />
· Aluminum<br />
· Nickel-based materials<br />
· Magnesium materials<br />
· Copper materials<br />
· Special materials<br />
· HF-free aluminum AC welding without<br />
following high-voltage pulse.<br />
Lift-Arc striking on aluminum is possible. This<br />
is important for applications in fields where<br />
the high-voltage pulses may lead to interferences,<br />
such as CNC machines or <strong>com</strong>puters. This<br />
function of the PRO-TIG Digital allows a<br />
smooth weld pool and a considerably better<br />
quality of the weld when welding aluminum.<br />
· Individual setting of the current lowering time<br />
and the post gas flow time...<br />
By individual settings you will always<br />
achieve optimum welding results.<br />
· E-Max function<br />
For electrode welding with the E-Max<br />
function, there is 170 A or 150 A electrode current<br />
at your disposal for an operating time of<br />
90% or 55% of power.<br />
· Safety hold function<br />
The activation of the mains fuse belongs to the<br />
past! The safety hold function<br />
prevents the mains fuse from activating by<br />
continuous monitoring of the input current and<br />
the adaptation of the output current. You will<br />
achieve a maximum current of 160 A or 140 A<br />
at an operating time of 75% or 50%.<br />
· ELSA system (Electronic Stabilized Arc)<br />
Do not fear welding interruptions! Using the<br />
ELSA system it is guaranteed that you may<br />
weld without interruptions in the electrode<br />
operation even if a mains cable with a length<br />
of up to 100 m is used (of 1.5 mm², of course).<br />
· Integrated remote control jack...<br />
Along with the remote-controllable TIG<br />
welding torch SSR 7-17 DD Poti/ 7-26 DD Poti<br />
with a kit of ultra-flexible hoses, leather protection<br />
and potentiometer, the PRO-TIG Digital<br />
even fulfills highest requirements on the building<br />
site. Remote-controllable also via the<br />
option foot remote control TIG Plus 1 or manual<br />
remotal control TIG Plus 2.<br />
· Software updates<br />
The generation of welding devices is<br />
equipped for the future thanks to the<br />
processor control. New variants of<br />
processes and optimization of applications<br />
may easily be retrofitted by a software update.<br />
· PRO-TIG Digital automation<br />
The connection to a simple automation is easy<br />
to realize due to the precise processor control.<br />
Typical applications<br />
· Plant engineering, container, machine, steel<br />
construction<br />
· Chemical plant engineering<br />
· Automotive and supply industry<br />
· Industry plants and pipeline construction<br />
· Assembly <strong>com</strong>panies<br />
· Program memory<br />
99 different parameter settings can be saved<br />
and loaded under an arbitrary program<br />
number.<br />
Welding of Cr-Ni steel with TIG Welding of aluminum with TIG AC Welding of thin aluminum with TIG AC<br />
50
· Optimized ergonomics<br />
Beside the ergonomic advantages which you<br />
recognize immediately such as the single-knob<br />
control for right-handed as well as for<br />
left-handed persons, the shoulder strap or the<br />
clear, easy-to-understand design of the user<br />
interface, there are lots of details which are<br />
solved in a user-friendly way such as the shape<br />
and design of the control knob.<br />
· Temperature-controlled ventilator switching<br />
The temperature-controlled ventilator switching<br />
automatically adapts the refrigerating capacity<br />
optimally to the requirements and reduces the<br />
noise emission. The temperature is measured within<br />
the power module-i.e. in the "Hot Spot". This<br />
way, it is ensured that the power unit is always<br />
optimally protected against overheating.<br />
· The all-round protection<br />
The PRO-TIG Digital offers you highest<br />
operating reliability and maximum performance.<br />
The individual modules are <strong>com</strong>pletely<br />
<strong>com</strong>pound-filled and sensitive electronic<br />
<strong>com</strong>ponents are well protected against dust and<br />
humidity by protecting lacquer.<br />
PRO-TIG 210 AC/DC Digital TIG SET<br />
TIG<br />
patented!<br />
The frequency automatic<br />
This process is also patented. For AC welding, the frequency is automatically adapted to the<br />
intensity of current. Therefore, the tungsten electrode is loaded as little as possible. A long<br />
service life and an optimum economic efficiency are resulting hereof. For very filigree tasks,<br />
there is also a manual setting of the frequency in a range from 50-200 Hz.<br />
patented!<br />
Fig. PRO-TIG on a water cooling device RWK 1000<br />
with optional accessories: cylinder<br />
transport carriage with lockable box, welding<br />
torch, holder for welding torch and gas cylinder<br />
Reduction of change-over level<br />
For AC welding, the process control forms<br />
the change-over range in a smooth course.<br />
Therewith, the noise generation for<br />
aluminum welding is drastically reduced.<br />
Sinus rectifier (Power-Factor-Corrector)<br />
The PFC guarantees an adapted sinusoidal<br />
current consumption. This allows<br />
a maximum welding current of 210 A<br />
at 230 V supply voltage with the PRO-TIG 210<br />
AC/DC Digital.<br />
51
Inverter TIG welding devices<br />
Made in Germany<br />
The innovative single-knob control-one for all!<br />
Input and selector switch<br />
Display<br />
E-Max operation<br />
Safety hold operation<br />
TIG operation<br />
Control light<br />
Overheating<br />
Control light<br />
Operation<br />
Pulse ON/OFF<br />
4-cycle / 2-cycle<br />
HF ON / HF OFF<br />
Special mode<br />
A Gas pre-flow<br />
B Firing power<br />
C Starting current<br />
D Current increase time<br />
E End crater current<br />
F Dual Wave<br />
H Hotstart (EL)<br />
I Arc Force (EL)<br />
L Load programs<br />
S Save programs<br />
3-digit digital display<br />
AC range<br />
DC / AC /<br />
balance / frequency<br />
Current I2<br />
Current lowering time<br />
Post gas flow time<br />
t2 pulse time<br />
Current I1<br />
t1 pulse time<br />
Special mode<br />
The special mode guarantees availability and<br />
adjustability of all welding parameters (see at<br />
the top)<br />
· Special mode Dual Wave<br />
Aluminum welding in an easy way!<br />
Using Dual Wave you can achieve an<br />
outstanding controllability of the welding pool<br />
which is resulting in particular in tight spots - a<br />
perceptible improvement in quality.<br />
Welding of aluminum with TIG AC<br />
Special function<br />
Welding of thin aluminum with TIG AC<br />
· Program memory<br />
99 different parameter settings can be saved<br />
and loaded under an arbitrary program<br />
number. Herewith, the values for all setting<br />
possibilities which the machine offers will be<br />
saved or loaded. This way, you can reset<br />
recurring welding tasks on the welding device<br />
within only a few seconds if you had once<br />
determined the settings for the device.<br />
This is saving time and guarantees a<br />
constant quality. Moreover, you can save and<br />
reset the individual basic settings of the<br />
welding device such as starting and end<br />
crater current, striking energy, etc., for each<br />
user if the welding device is used by<br />
different persons.<br />
Dual Wave aluminum process welding process<br />
The Dual-Wave process is a <strong>com</strong>bination of alternating current and direct current welding. When<br />
welding using this process, the processor control is automatically set in turns to direct<br />
current for 0.2 seconds and then to alternating current for 0.3 seconds. The selected values for the<br />
welding current I1 respectively I2, the frequency and the balance will be taken into<br />
consideration in the same way as for pure direct current or alternating current welding.<br />
The Dual-Wave process allows a better controllability of the welding pool and is being used for<br />
instance for difficult welding positions (tight spots), when welding workpieces of different<br />
thickness as well as for treating thin steel sheets such as aluminum and aluminum alloys.<br />
52
PRO-TIG ® Digital-TIG primary inverter<br />
Series PRO-TIG 170 DC Digital 170 AC/DC Digital 210 AC/DC Digital<br />
Item No. 108 5172 108 5173 108 5200<br />
€ plus VAT 1'599.00 2'550.00 3'480.00<br />
Technical data<br />
Weldable TIG electrodes Ø mm 1.6-3.2 1.6-3.2 1.6-3.2<br />
Max. weldable<br />
material thickness TIG function mm steel/VA 8.0 Al 5.0/steel 8.0 Al 6.0/steel 10.0<br />
Setting range TIG operation (A) 5-170 5-170 5-210<br />
E-Max operation (A) 5-150 5-150 5-170<br />
Safety hold operation (A) 5-140 5-140 5-160<br />
Operating time (ED) Imax (10 min.)T IG operation (%) 35 (20) 50 (30) 50 (30)<br />
at 20°C (40°C) E-Max operation (%) 55 (30) 55 (30) 90 (30)<br />
Safety hold operation (%) 50 (30) 50 (30) 75 (30)<br />
Welding current at ED 100%; TIG operation (A) 125 (90) 125 (90) 165 (130)<br />
at 20°C (40°C) E-Max operation (A) 120 (100) 120 (100) 160 (120)<br />
Safety hold operation (A) 110 (90) 110 (90) 150 (110)<br />
Power input at Imax TIG operation (kVA) 4.0 4.0 3.9<br />
E-Max operation (kVA) 6.0 6.0 5.5<br />
Safety hold operation (kVA) 5.6 5.6 5.2<br />
Power supply (%) (V) 1 x 230 1 x 230 1 230<br />
Power supply <strong>com</strong>pensation (%) -15 / +10 -15 / +10 -15 / +10<br />
Fuse protection fast-blow / slow-blow (A) 16 F 16 F 16 F<br />
Power factor (cosj) 0.7 0.7 0.99<br />
Open-circuit voltage [V] 100 100 100<br />
Protective system IP 23 IP 23 IP 23<br />
Insulation class F F F<br />
Torch cooling (TIG) gas gas gas<br />
Dimensions (LxWxH) (mm) 290 x 150 x 215 340 x 150 x 275 340 x 150 x 275<br />
Weight (kg) 5.4 7.8 8.4<br />
The right to make technical modifications is reserved. Accessories on the shown units are available at additional cost.<br />
Schweißkraft devices are supplied with the CE and S-sign and are in accordance with EN 60 974-1.<br />
PRO-TIG 170 DC Digital<br />
PRO-TIG 210 DC Digital<br />
Standard equipment:<br />
TIG primary inverter, mains<br />
supply, 3 m plug, adjustable<br />
shoulder strap<br />
TIG<br />
Item No. Designation<br />
€ plus VAT<br />
108 5174 PRO-TIG 170 DC Digital TIG SET<br />
1'915.00<br />
consisting of: TIG primary inverter, TIG welding torch SSR 7-17 DD 4 m Poti/leather, pressure regulator,<br />
welding place equipment kit SPA 25 (electrode holder 5m, ground cable PVC 25 mm² 3m<br />
with earthing terminal 200A , chipping hammer, steel brush, welding hand shield, protective glasses,<br />
5-finger welding gloves), adjustable shoulder strap, with assembly box<br />
108 5175PRO-TIG 170 AC/DC Digital TIG SET<br />
consisting of: TIG primary inverter, TIG welding torch SSR 7-17 DD 4 m Poti/leather, pressure regulator,<br />
welding place equipment kit SPA 25 (electrode holder 5m, ground cable PVC 25 mm² 3m<br />
with earthing terminal 200A , chipping hammer, steel brush, welding hand shield, protective glasses,<br />
5-finger welding gloves), adjustable shoulder strap, with assembly box<br />
108 5202PRO-TIG 210 AC/DC Digital TIG SET<br />
consisting of: TIG primary inverter, TIG welding torch SSR 7-26 DD 4 m Poti/leather, pressure regulator,<br />
welding place equipment kit SPA 25 (electrode holder 5m, ground cable PVC 25 mm² 3m<br />
with earthing terminal 200A , chipping hammer, steel brush, welding hand shield, protective glasses,<br />
5-finger welding gloves), adjustable shoulder strap, with assembly box<br />
2'919.00<br />
3'839.00<br />
PRO-TIG 210 AC/DC Digital TIG SET<br />
Kit of wearing parts<br />
110 1700 Kit of wearing parts SSR 7-17<br />
consisting of: 1 x top torch long/short with O-ring each, 2 x Teflon joint, 2 x adapter sleeve<br />
1.0/1.6/2.4 mm each, 2 x adapter sleeve case 1.0/1.6/2.4 mm each; 2 x gas nozzle size 6.4/8/9.8 each,<br />
2 x tungsten electrode red 1.0/1.6/2.4 mm each, sorting box large<br />
110 2600 Kit of wearing parts SSR 7-26<br />
consisting of: 1 x top torch long/short with O-ring each, 2 x Teflon joint, 2 x adapter sleeve<br />
1.0/1.6/2.4 mm each, 2 x adapter sleeve case 1.0/1.6/2.4 mm each; 2 x gas nozzle each size 6.4/8/9.8,<br />
2 x tungsten electrode red 1.0/1.6/2.4 mm each, sorting box large<br />
62.90<br />
72.90<br />
TIG Plus 1 TIG Plus 2<br />
Item No. Designation<br />
141 0010 Foot remote control TIG Plus 1<br />
141 0020 Manual remote control TIG Plus 2<br />
170 0054 Pressure regulator argon/Co2 small<br />
170 0050 Pressure regulator argon/Co2 large<br />
124 0445 Welding place equipment kit SPA 25 consisting of:<br />
Cable PVC 25 mm² 5m with electrode holder Pratica 1 and welding cable plug KS 35,<br />
ground cable PVC 25 mm² 3m with welding cable plug KS 35 and earthing terminal 200A ,<br />
chipping hammer, steel brush, welding hand shield with welding glass<br />
and supplementary front glass, 5-finger welding gloves<br />
148 0100 Electrode grinding device ESG 1<br />
to start grinding electrodes from 1.0-4.0 mm<br />
continuously variable angle of the polished edge from 15°-180°<br />
124 0005 Transporting box PRO-TIG<br />
€ plus VAT<br />
420.00<br />
270.00<br />
46.90<br />
55.50<br />
77.60<br />
610.00<br />
109.00<br />
small<br />
large<br />
53
Inverter TIG welding devices<br />
Made in Germany<br />
Water cooling device RWK 1000<br />
for PRO-TIG 170 / PRO-TIG 210<br />
· Processor control<br />
· Pump and ventilator connection depending on the requirement<br />
· Determining the welding current over power socket current<br />
· Setting modes: Auto-ON-OFF<br />
· Monitoring the water circuit using a flow control instrument<br />
· Monitoring the temperature using the sensor on the tank<br />
· Signaling with LEDs and buzzers<br />
· Fixture for welding torch and ground cable<br />
· Handy tank filter and watertight closure<br />
(the device can be transported in horizontal position)<br />
· Mobile<br />
R-SR 7-20 DD with Poti continuously variable,<br />
water-cooled for PRO-TIG in connection with<br />
RWK 1000<br />
Operational control RWK 1000<br />
Item No. Designation<br />
147 0204 R-SR 7-20 / 4 m DD, Poti, water-cooled<br />
147 0208 R-SR 7-20 / 8 m DD, Poti, water-cooled<br />
€ plus VAT<br />
403.00<br />
430.00<br />
Fig. RWK 1000 optional<br />
with welding torch<br />
Item No. Designation<br />
141 1310 1000<br />
141 1315 Cylinder carriage RWK / PRO-TIG<br />
Fig. PRO-TIG on a water cooling<br />
device RWK 1000 with optional<br />
accessories: cylinder carriage with<br />
lockable box, welding torch, holder<br />
for welding torch and gas cylinder<br />
€ plus VAT<br />
925.00<br />
318.30<br />
No. Designation PU Item No.<br />
1 Welding torch body R-SR 7-20 147 2201<br />
2 Top torch long 2 147 2202<br />
3 Ring 10 147 2203<br />
4 Teflon joint gas lens 2 147 2204<br />
5 Adapter sleeve 0.5 mm 10 147 2205<br />
1.0 mm 147 2210<br />
1.6 mm 147 2216<br />
2.4 mm 147 2224<br />
3.2 mm 147 2232<br />
6 Gas lens 0.5 mm 5 147 2305<br />
1.0 mm 5 147 2310<br />
1.6 mm 5 147 2316<br />
2.4 mm 5 147 2324<br />
3.2 mm 5 147 2332<br />
6a Adapter sleeve case 0.5 mm 10 147 2405<br />
1.0 mm 10 147 2410<br />
1.6 mm 10 147 2416<br />
2.4 mm 10 147 2424<br />
3.2 mm 10 147 2432<br />
7a Gas nozzle Size 4; Ø 6.3 mm 10 146 3054<br />
Size 5; Ø 8.0 mm 10 146 3055<br />
Size 6; Ø 9.5 mm 10 146 3056<br />
Size 7; Ø 11.0 mm 10 146 3057<br />
Size 8; Ø 12.8 mm 10 146 3058<br />
Size 10; Ø 16.0 mm 10 146 3059<br />
7 Gas nozzle gas lens Size 4; Ø 6.3 mm 10 146 3064<br />
Size 5; Ø 8.0 mm 10 146 3065<br />
Size 6; Ø 9.5 mm 10 146 3066<br />
Size 7; Ø 11.0 mm 10 146 3067<br />
Size 8; Ø 12.8 mm 10 146 3068<br />
8 Circuit board <strong>com</strong>plete with Poti 147 2852<br />
9 Handle shell halves <strong>com</strong>plete with Poti 10kOhm 147 2752<br />
10 Hose fixture for rubber hose 147 3611<br />
11 Clamping part for rubber hose (Poti) 147 3612<br />
€ plus VAT/piece<br />
15.63<br />
11.79<br />
2.40<br />
2.05<br />
0.73<br />
0.73<br />
0.73<br />
0.77<br />
0.77<br />
2.70<br />
2.78<br />
2.78<br />
3.05<br />
3.03<br />
1.25<br />
1.30<br />
1.30<br />
1.45<br />
1.45<br />
3.10<br />
3.10<br />
3.10<br />
3.10<br />
3.10<br />
3.10<br />
3.10<br />
3.10<br />
3.10<br />
3.10<br />
3.10<br />
25.73<br />
45.23<br />
1.68<br />
6.10<br />
Technical data:<br />
Tank contents<br />
5 l<br />
Power 1000 watts at 20°C<br />
Rate of flow<br />
1.4 l / min.<br />
Dimensions<br />
380 x 300 x 900 mm<br />
Weight<br />
15 kg (20 kg incl. 5 l coolant)<br />
Technical data:<br />
at 100% ED AC:<br />
at 100% ED DC:<br />
Electrode Ø:<br />
Gas flow:<br />
R-SR 7-20 / 8 m DD, Poti, water-cooled<br />
200A<br />
220A<br />
0.5-3.2 mm<br />
5-12 l/min.<br />
54
SSR 7-17 DD with Poti and leather, gas-cooled<br />
for PRO-TIG 160 / 170 DC Digital and<br />
PRO-TIG 160 170 DC Digital<br />
SSR 7-26 DD with Poti and leather, gas-cooled<br />
for PRO-TIG 200 / 210 AC/DC Digital<br />
Item No. Designation<br />
€ plus VAT<br />
110 1740 SSR 7-17 DD Poti / 4 m<br />
232.00<br />
110 1780 SSR 7-17 DD Poti / 8 m<br />
265.00<br />
Scope of delivery: Ergonomic handle, leather, equipment kit gas lens 2.4 mm<br />
Item No. Designation<br />
€ plus VAT<br />
110 2640 SSR 7-26 DD Poti / 4 m<br />
245.00<br />
110 2680 SSR 7-26 DD Poti / 8 m<br />
289.00<br />
Scope of delivery: Ergonomic handle, leather, equipment kit gas lens 2.4 mm<br />
TIG<br />
No. Designation PU Item No.<br />
1 Body of welding torch SSR 17 110 0750<br />
2 Top torch short 2 110 0101<br />
Top torch long 2 110 0100<br />
3 Teflon seal for nozzle 2 110 0105<br />
4 Adapter sleeve 1.0 mm 10 110 0110<br />
1.6 mm 10 110 0116<br />
2.4 mm 10 110 0124<br />
3.2 mm 10 110 0132<br />
4.0 mm 10 110 0140<br />
5 Adapter sleeve case 1.0 mm 10 110 0210<br />
1.6 mm 10 110 0216<br />
2.4 mm 10 110 0224<br />
3.2 mm 10 110 0232<br />
4.0 mm 10 110 0240<br />
6 Gas nozzle Ø 6.4 mm 10 110 0304<br />
Ø 8.0 mm 10 110 0305<br />
Ø 9.8 mm 10 110 0306<br />
Ø 11.2 mm 10 110 0307<br />
Ø 12.7 mm 10 110 0308<br />
Ø 15.7 mm 10 110 0310<br />
Ø 19.0 mm 10 110 0312<br />
7 Teflon seal for gas lens 10 110 0107<br />
8 Gas lens 1.0 mm 5 110 3010<br />
1.6 mm 5 110 3016<br />
2.4 mm 5 110 3024<br />
3.2 mm 5 110 3032<br />
4.0 mm 5 110 3040<br />
9 Gas nozzle gas lens Size4; Ø 6.4 mm 10 110 0314<br />
Size5; Ø 8.0 mm 10 110 0315<br />
Size6; Ø 9.8 mm 10 110 0316<br />
Size7; Ø 11.2 mm 10 110 0317<br />
Size8; Ø 12.7 mm 10 110 0318<br />
10 Double pushbutton 110 0102<br />
Potentiometer 10k 110 0112<br />
11 Handle shell halves for Poti 110 0113<br />
Kit of wearing parts SSR 7-17 110 1700<br />
€ plus VAT/piece<br />
18.50<br />
3.65<br />
3.75<br />
2.50<br />
1.90<br />
1.90<br />
1.90<br />
1.90<br />
1.90<br />
2.90<br />
2.90<br />
2.90<br />
2.90<br />
2.90<br />
1.90<br />
1.90<br />
1.90<br />
1.90<br />
1.90<br />
1.90<br />
1.90<br />
2.50<br />
6.90<br />
6.90<br />
6.90<br />
6.90<br />
6.90<br />
1.90<br />
1.90<br />
1.90<br />
1.90<br />
1.90<br />
15.00<br />
49.00<br />
39.00<br />
62.90<br />
No. Designation PU Item No.<br />
1 Body of welding torch SSR 26 110 0650<br />
2 Top torch short 2 110 0101<br />
Top torch long 2 110 0100<br />
3 Teflon seal for nozzle 2 110 0105<br />
4 Adapter sleeve 1.0 mm 10 110 0110<br />
1.6 mm 10 110 0116<br />
2.4 mm 10 110 0124<br />
3.2 mm 10 110 0132<br />
4.0 mm 10 110 0140<br />
5 Adapter sleeve case 1.0 mm 10 110 0210<br />
1.6 mm 10 110 0216<br />
2.4 mm 10 110 0224<br />
3.2 mm 10 110 0232<br />
4.0 mm 10 110 0240<br />
6 Gas nozzle Ø 6.4 mm 10 110 0304<br />
Ø 8.0 mm 10 110 0305<br />
Ø 9.8 mm 10 110 0306<br />
Ø 11.2 mm 10 110 0307<br />
Ø 12.7 mm 10 110 0308<br />
Ø 15.7 mm 10 110 0310<br />
Ø 19.0 mm 10 110 0312<br />
7 Teflon seal for gas lens 10 110 0107<br />
8 Gas lens 1.0 mm 5 110 3010<br />
1.6 mm 5 110 3016<br />
2.4 mm 5 110 3024<br />
3.2 mm 5 110 3032<br />
4.0 mm 5 110 3040<br />
9 Gas nozzle gas lens Size4; Ø 6.4 mm 10110 0314<br />
Size5; Ø 8.0 mm 10 110 0315<br />
Size6; Ø 9.8 mm 10 110 0316<br />
Size7; Ø 11.2 mm 10 110 0317<br />
Size8; Ø 12.7 mm 10 110 0318<br />
10 Double pushbutton 110 0102<br />
Potentiometer 10k 110 0112<br />
11 Handle shell halves for Poti 110 0113<br />
Kit of wearing parts SSR 7-26 110 2600<br />
€ plus VAT/piece<br />
20.50<br />
3.65<br />
3.75<br />
2.50<br />
1.90<br />
1.90<br />
1.90<br />
1.90<br />
1.90<br />
2.90<br />
2.90<br />
2.90<br />
2.90<br />
2.90<br />
1.90<br />
1.90<br />
1.90<br />
1.90<br />
1.90<br />
1.90<br />
1.90<br />
2.50<br />
6.90<br />
6.90<br />
6.90<br />
6.90<br />
6.90<br />
1.90<br />
1.90<br />
1.90<br />
1.90<br />
1.90<br />
15.00<br />
49.00<br />
39.00<br />
72.90<br />
Technical data:<br />
SSR 7-17 DD Poti<br />
Direct current DC: 140 A (35%)<br />
Alternating current AC: 125 A (35%)<br />
Electrodes Ø:<br />
0.5-2.4 mm<br />
Gas flow:<br />
5-12 l/min.<br />
Technical data:<br />
SSR 7-26 DD Poti<br />
Direct current DC: 240 A (35%)<br />
Alternating current AC: 200 A (35%)<br />
Electrodes Ø:<br />
0.5-4.0 mm<br />
Gas flow:<br />
5-12 l/min.<br />
55
TIG inverter digital welding device<br />
PRO-TIG ® AC/DC-TIG welding system of the next generation.<br />
350 amperes at a duty cycle of a 100%-integrated water cooling.<br />
New<br />
The PRO-TIG ® AC/DC <strong>com</strong>bines finest welding<br />
device technology with highest ease of use. The<br />
unique interaction of the dual power inverter<br />
with the precise digital welding process control<br />
offers perfect welding properties. Standard with<br />
integrated welding torch-water-cooling.<br />
· A 100% duty cycle for all devices.<br />
· Highest ease of use due to easy and safe<br />
handling<br />
Clear self-explanatory handling: The easy and<br />
rapid operation of PRO-TIG is no problem even<br />
when wearing gloves!<br />
· Perfect arc stability<br />
Rapid and precise welding process control:<br />
The arc is held stable in any position. The<br />
innovative ignition management guarantees<br />
safe ignition.<br />
· High frequency pulsing up to 3000 Hz<br />
For high frequency pulsing in the frequency<br />
range of more than 2000 Hz a precise focussed<br />
arc of high power density is attained. It provides<br />
for a safe uniform weld penetration<br />
whereas the heat affected zones are reduced<br />
at the same time. The higher arc pressure<br />
allows additional higher welding speeds. The<br />
almost unavoidable changes of distance between<br />
the welding torches and the melting bath<br />
when welding manually barely have negative<br />
influences on the welding result.<br />
· Intelligent ignition management<br />
Due to the highly developed processor control<br />
for HF as well as for Lift-Arc ignition allows<br />
setting the ignition energy to optimum values.<br />
This allows rapid and easy adjustment of a stable<br />
arc and spares the workpiece as well as the<br />
electrodes independent from the used tungsten<br />
electrodes.<br />
· TIG AC welding<br />
The alternating current electric arc remains<br />
smooth and stable also when welding critical<br />
respectively highly oxidated material surfaces.<br />
The low and pleasant arc noise is considerably<br />
below the legal requirements.<br />
· Dual wave aluminum welding procedure<br />
This special mode is a <strong>com</strong>bination of<br />
alternate electric current welding and direct<br />
current welding. During the welding process<br />
the processor control automatically switches<br />
alternately for 0.2 seconds to direct current<br />
and then for 0.3 seconds to alternating current.<br />
The selected values for the welding current I1<br />
respectively I2 the frequency and the balance<br />
are considered in the same way as for pure<br />
direct current welding or alternating current<br />
welding. The dual wave procedure allows for a<br />
better controllability of the welding bath and is<br />
used for welding workpieces of different<br />
thicknesses as well as to process thin sheets<br />
of aluminum and aluminum alloys.<br />
· AC balance control<br />
The AC balance control allows controlling the<br />
heat of the tungsten electrode. It is possible to<br />
focus the energy input and the arc e.g. when<br />
welding thin steel sheets or for welding on<br />
edges. Due to the reduction of the heat input<br />
the electrode load is being reduced.<br />
· Frequency automatic<br />
The frequency is automatically adapted to the<br />
current for alternate current welding. For low<br />
welding currents the AC arc is being focussed.<br />
This way it is possible to attain a safer seam<br />
root coverage e.g. for thinner steel sheets of fillet<br />
welds. At higher currents the load of the<br />
tungsten electrode is reduced. This is resulting<br />
in higher service life and an optimum<br />
profitability. The frequency automatics is<br />
offering invaluable advantages in particular<br />
when working with the foot remote control.<br />
Furthermore, the AC frequency can also be<br />
manually set in the range from 30-300 Hz.<br />
· Suitability for generators<br />
More flexibility in the mobile use.<br />
· ELSA.PRO system<br />
The proven ELSA technology (Electronic<br />
Stabilized Arc) had been further developed for<br />
PRO-TIG. The high dynamic digital welding<br />
process control with its unique accuracy and<br />
exact reproducibility provides for outstanding<br />
welding properties even for large scale<br />
weldings.<br />
· Electrode welding<br />
The PRO-TIG is also a fully adequate electrode<br />
welding device. Beside the welding current it is<br />
possible to freely adjust hot start and arc force.<br />
The polarity of the electrode can be chosen on<br />
the device (It is not necessary to replug the<br />
welding and workpiece line). Of course, the<br />
PRO-TIG disposes of the proven anti-stick<br />
function which avoids sticking and burnout of<br />
the rod electrode.<br />
· Optimum energy efficiency<br />
The dual power inverter is working with unique<br />
efficiency. Due to the intelligent energy<br />
management <strong>com</strong>bined with the use of<br />
innovative <strong>com</strong>ponents almost the whole<br />
joined performance in the arc is realized.<br />
At increasing energy cost the PRO-TIG also<br />
contributes decisively to your <strong>com</strong>mercial<br />
success regarding the energy consumption.<br />
Process<br />
· TIG<br />
· Electrode welding<br />
· Remote controllable/ programmable<br />
Sheet metal thickness<br />
from 0.3 mm on<br />
Parent metals<br />
· Un-, low-alloyed materials<br />
· High-alloyed materials<br />
· Stainless steel<br />
· Constructional steels<br />
· CrNi-steels ferritic / austenitic<br />
· Duplex steels<br />
· Aluminum<br />
· Nickel-based materials<br />
· Magnesium materials<br />
· Copper materials<br />
· Special materials<br />
Typical applications<br />
· Plant-, container-, machine-, steel<br />
construction<br />
· Chemical plant construction<br />
· Automotive and supply industry<br />
· Industry plants and pipeline construction<br />
· Installation <strong>com</strong>panies<br />
200 kHz dual power inverter<br />
up to 350 A at a<br />
100% duty cycle<br />
· Plug & Play<br />
PRO-TIG is working with an intelligent CAN<br />
networked multiprocessor architecture. All<br />
<strong>com</strong>ponents are automatically recognized and<br />
configured by PRO-TIG. This means for the<br />
user: Plug & Play-easy connecting and<br />
starting!<br />
· Integrated welding torch-water cooling<br />
The welding torch cooling of a cooling capacity<br />
of 1500 W is also activated by Plug & Play. The<br />
centrifugal pump is controlled as needed<br />
(Auto/On/Off). As soon as the cooling of the<br />
welding torch is sufficient the water cooling<br />
switches over to standby (Temperature<br />
monitoring of the welding torch). This reduces<br />
the energy consumption and the noise<br />
emission. A flow control instrument is also<br />
integrated.<br />
Integrated water cooling device 1500 W with temperature monitoring, stand-by-function and<br />
Plug & Play for optimum <strong>com</strong>munication between the cooling device and PRO-TIG AC/DC<br />
56
PRO-TIG 280 AC/DC<br />
Industry model for gas cylinders with a<br />
capacity of up to 50 l, chassis spacer,<br />
guide rolls and largely-dimensioned fixed<br />
castors.<br />
Incl. integrated water cooling device.<br />
PRO-TIG 350 AC/DC<br />
Industry model for gas cylinders with a<br />
capacity of up to 50 l, chassis spacer,<br />
guide rolls and largely-dimensioned fixed<br />
castors.<br />
Incl. integrated water cooling device.<br />
57
TIG inverter digital welding device<br />
The PRO-TIG ® AC/DC operation concept: Comprehensive functionality-rapid and<br />
easy-to-operate<br />
Multi function button<br />
The large clearly structured control panel is<br />
self-explanatory. It is possible to rapidly and<br />
safely access the field of welding parameters by<br />
means of the centrally arranged multi function<br />
button which is important for the user.<br />
Program memory<br />
The PRO-TIG ® AC/DC allows saving of up to 99<br />
programs. This way it is possible to save time. At<br />
the same time rapid working and reproduceable<br />
welding results are guaranteed at any time .<br />
Quick choice keys<br />
By actuating the QUICK CHOICE key P1 and P2 it<br />
is possible to easily and rapidly save two current<br />
settings of a welding task. The welding programs<br />
are called by actuating the corresponding key or<br />
by actuating the R-TIG u/down key of the<br />
welding torch.<br />
7<br />
1<br />
3 8<br />
4<br />
9<br />
5<br />
2<br />
10<br />
6<br />
11<br />
1 Digital display to display:<br />
· Ampere (A)<br />
· Seconds (S)<br />
· Frequency (Hz)<br />
· Balance (%)<br />
3 Setting welding procedure<br />
·TIG<br />
· Electrode welding<br />
4 Setting electrode welding<br />
· Welding current<br />
2<br />
· Arc force<br />
· Hot start<br />
58<br />
Multi funktion button to set:<br />
· Gas pre-flow time<br />
· Ignition energy Iz<br />
· Starting current Is<br />
· Current rising time tu<br />
· Welding current I1<br />
· I1-pulse time t1<br />
· Welding current I2<br />
· I2-pulse time t2<br />
· Current lowering time td<br />
· End down slope current le<br />
· Gas re-flow time<br />
· AC frequency Hz<br />
· AC balance %<br />
5<br />
6<br />
7<br />
Loading/saving programs<br />
· Load<br />
· Save<br />
QUICK CHOICE keys<br />
·P1<br />
·P2<br />
Indicator lamps<br />
· Remote control actived<br />
· Operation<br />
· Temperature<br />
8<br />
9<br />
10<br />
11<br />
Setting 4-cycles / 2-cycles<br />
· 4-cycles<br />
· 2-cycles<br />
Setting high frequency ignition (HF)<br />
·HFon<br />
· HF off<br />
Setting pulses<br />
· Pulses off<br />
· conventional pulses (0.1-5.0 sec)<br />
· high frequency pulses (10-3000 Hz)<br />
Setting polarity<br />
· Direct current negative pole (DC)<br />
· Alternate current (AC)<br />
· Direct current positive pole (DC)<br />
· DUAL WAPU
Series PRO-TIG ® AC/DC, TIG water-cooled<br />
Model range PRO-TIG 280 AC/DC 350 AC/DC<br />
Item No. 108 5255 108 5350<br />
€ plus VAT 7’450.00 9’150.00<br />
Technical data<br />
Setting range infinitely variable [A] 3-280 3-350<br />
Welding current at 100% ED<br />
TIG<br />
280 350<br />
[A]<br />
Electrode 260 350<br />
Operating time (ED)<br />
TIG<br />
100 100<br />
[%]<br />
for Imax (10 min/ 40° C) Electrode 60 100<br />
Open-circuit voltage [V] 91 91<br />
Current supply [V] 3 x 400 3 x 400<br />
Fuse protection (slow-blow) [A] 16 32<br />
Protective system IP 23 IP 23<br />
Torch cooling Water Water<br />
Weight [kg] 78.5 82<br />
Dimensions L x W x H [mm] 840 x 600 x 980 840 x 600 x 980<br />
Re<strong>com</strong>mended premium kit R-TIG 260 W/50 R-TIG 450 W/70<br />
The right to make technical modifications is reserved. Schweißkraft devices are supplied with the<br />
CE- and S-sign according to the standard EN 60 974-1 as well as EN 50199.<br />
Welding torch kits PRO-TIG ® AC/DC<br />
146 2651 Welding torch kit R-TIG 260 W/50<br />
consisting of: R-TIG 12-260 W / 8 m, Ground cable 4 m, welding regulator<br />
146 4570 Welding torch kit R-TIG 450 W/70<br />
consisting of: R-TIG 12-450 W / 8 m, Ground cable 4 m, welding regulator<br />
480.00<br />
510.00<br />
Welding torch PRO-TIG ® AC/DC<br />
146 5264 R-TIG 12-260 W / 4 m, incl. up/down, plug & play function<br />
146 5268 R-TIG 12-260 W / 8 m, incl. up/down, plug & play function<br />
146 5265 R-TIG 12-260 W / 12 m, incl. up/down, plug & play function<br />
146 5454 R-TIG 12-450 W / 4 m, incl. up/down, plug & play function<br />
146 5458 R-TIG 12-450 W / 8 m, incl. up/down, plug & play function<br />
146 5455 R-TIG 12-450 W / 12 m, incl. up/down, plug & play function<br />
350.00<br />
420.00<br />
590.00<br />
360.00<br />
450.00<br />
630.00<br />
Kit of wearing parts<br />
146 1226 Kit of wearing parts R-TIG 12-260 W<br />
consisting of: 1 x sorting box large, 1 x collet housing each 1.6/3.6 mm,<br />
2 x collet housing 2.4 mm, 1 x gas diffusor each 1.6/2.4/3.2 mm,<br />
155.00<br />
1 x isolator, 1 x gas nozzle each 8.0/10.0/11.5 mm, 1 x welding torch cap short,<br />
1 x welding torch cap middle, 1 x welding torch cap long,<br />
1 x tungsten electrode gray each 1.6/3.6 mm, 2 x tungsten electrode gray 2.4 mm<br />
146 1245 Kit of wearing parts R-TIG 12-450 W<br />
consisting of: 1 x sorting box large, 1 x collet housing each 2.4/4.0 mm,<br />
2 x collet housing 3.2 mm, 1 x gas diffusor each 2.4/3.2/4.0 mm,<br />
1 x isolator, 1 x gas nozzle each 10.0/15.0 mm, 2 x gas nozzle 13.0 mm,<br />
1 x welding torch cap short, 1 x welding torch cap long,<br />
185.00<br />
1 x tungsten electrode gray each 2.4/4.0 mm, 2 x tungsten electrode gray 3.2 mm<br />
Welding torch R-TIG incl.<br />
up/down function<br />
Accessories PRO-TIG ® AC/DC<br />
Item No. Designation<br />
125 0250 Ground cable 50 mm² / 4 m, <strong>com</strong>plete with clip<br />
125 0270 Ground cable 70 mm² / 4 m, <strong>com</strong>plete with clip<br />
125 0295 Ground cable 95 mm² / 4 m, <strong>com</strong>plete with clip<br />
170 0050 Welding regulator including volume and working manometer, argon/Co2<br />
€ plus VAT<br />
45.60<br />
58.30<br />
112.50<br />
55.50<br />
141 6001 Foot remote control, Plug & Play<br />
146 6001 Adapter cable 7 on 12 pol. welding torch for PRO-TIG AC/DC, air/water without potentiometer<br />
146 6002 Adapter cable 7 on 12 pol. welding torch for PRO-TIG AC/DC, air-cooled with potentiometer<br />
510.90<br />
49.90<br />
49.90<br />
59
TIG inverter digital welding device<br />
R-TIG 12-260 W<br />
for PRO-TIG ® 280 AC/DC<br />
R-TIG 12-450 W<br />
for PRO-TIG ® 350 AC/DC<br />
Item No. Designation<br />
146 5264 R-TIG 12-260 W / 4 m *<br />
146 5268 R-TIG 12-260 W / 8 m *<br />
146 5265 R-TIG 12-260 W / 12 m *<br />
* incl. up/down, plug & play function<br />
€ plus VAT<br />
350.00<br />
420.00<br />
590.00<br />
Item No. Designation<br />
146 5454 R-TIG 12-450 W / 4 m *<br />
146 5458 R-TIG 12-450 W / 8 m *<br />
146 5455 R-TIG 12-450 W / 12 m *<br />
* incl. up/down, plug & play function<br />
€ plus VAT<br />
360.00<br />
450.00<br />
630.00<br />
No. Designation PU Item No.<br />
1.41 Electrode holder 1.6 mm 5 146 6037<br />
Electrode holder 2.4 mm 5 146 6039<br />
Electrode holder 3.2 mm 5 146 6040<br />
1.71 Gas diffusor 1.6 mm 5 146 6049<br />
Gas diffusor 2.4 mm 5 146 6052<br />
Gas diffusor 3.2 mm 5 146 6053<br />
1.31 Isolator 10 146 6035<br />
1.51 Gas nozzle 6.5 mm 10 146 6041<br />
Gas nozzle 8 mm 10 146 6042<br />
Gas nozzle 10 mm 10 146 6043<br />
Gas nozzle 11.5 mm 10 146 6044<br />
1.21 Welding torch cap, short 1 146 6032<br />
1.22 Welding torch cap, middle 1 146 6033<br />
1.23 Welding torch cap, long 1 146 6034<br />
€ plus VAT/piece<br />
8.70<br />
8.70<br />
8.70<br />
21.90<br />
21.90<br />
21.90<br />
2.90<br />
2.50<br />
2.50<br />
2.50<br />
2.50<br />
7.90<br />
8.50<br />
7.90<br />
No. Designation PU Item No.<br />
1.42 Electrode holder 1.6 mm 5 146 6009<br />
Electrode holder 2.4 mm 5 146 6011<br />
Electrode holder 3.2 mm 5 146 6012<br />
Electrode holder 4.0 mm 5 146 6013<br />
Electrode holder 4.8 mm 5 146 6014<br />
1.72 Gas diffusor 1.6 mm 5 146 6025<br />
Gas diffusor 2.4 mm 5 146 6027<br />
Gas diffusor 3.2 mm 5 146 6028<br />
Gas diffusor 4.0 mm 5 146 6029<br />
Gas diffusor 4.8 mm 5 146 6030<br />
1.32 Isolator 10 146 6008<br />
1.53 Gas nozzle 7.5 mm 10 146 6015<br />
Gas nozzle 10 mm 10 146 6016<br />
Gas nozzle 13 mm 10 146 6017<br />
Gas nozzle, reinforced 13 mm 10 146 6018<br />
Gas nozzle 15 mm 10 146 6019<br />
Gas nozzle, reinforced 15 mm 10 146 6020<br />
1.24 Welding torch cap, short 1 146 6006<br />
1.25 Welding torch cap, long 1 146 6007<br />
€ plus VAT/piece<br />
11.50<br />
11.50<br />
11.50<br />
11.50<br />
11.50<br />
23.50<br />
23.50<br />
23.50<br />
23.50<br />
23.50<br />
8.99<br />
2.70<br />
2.70<br />
2.85<br />
2.85<br />
2.85<br />
2.85<br />
7.50<br />
12.95<br />
Technical data<br />
R-TIG 260 W<br />
Charge:<br />
240 A (DC)<br />
170 A (AC)<br />
Operating time: 60 %<br />
Electrode Ø:<br />
1.0-3.2 mm<br />
Technical data<br />
R-TIG 450W<br />
Charge:<br />
420 A (DC)<br />
300 A (AC)<br />
Operating time: 60 %<br />
Electrode Ø:<br />
1.6-4.8 mm<br />
60
Inverter electrodes<br />
welding devices<br />
EASY-STICK ®<br />
EASY-STICK 145<br />
EASY-STICK 185<br />
EASY-STICK 250 Digital<br />
EASY-STICK 320 Digital<br />
EASY-STICK 200 CEL Digital<br />
Electrode
Electrode inverter<br />
EASY-STICK ® -Standard Electrode inverter.<br />
Light-weighted and <strong>com</strong>pact<br />
The inverter welding devices of the series<br />
EASY-STICK built-up with modern, reliable<br />
inverter technology. They are appropriate to<br />
weld using coated electrodes and for TIG welding.<br />
They stand out due to their<br />
particularly little size and their little weight.<br />
They are well appropriate to be used at<br />
narrow places and for works which require the<br />
operator has to change his working place quite<br />
often.<br />
· Particularly quiet<br />
Due to the operating frequency of the<br />
inverter the typical noises are avoided<br />
which are characteristic for <strong>com</strong>mon<br />
electronic generators.<br />
· High quality workmanship<br />
The used high quality materials and good<br />
workmanship guarantee high performance,<br />
long durability and little maintenance<br />
efforts.<br />
· PRO-GEN<br />
The PRO-GEN system offers efficient<br />
protection against overvoltage and was<br />
particularly developed to be used for<br />
power units. If an overvoltage occurs the<br />
current supply is interrupted and then<br />
automatically restored as soon as reliable<br />
values are <strong>com</strong>plied with<br />
(EASY-STICK 185).<br />
Process<br />
· Electrode welding<br />
· TIG DC<br />
Sheet metal thickness<br />
· From 0.3 mm on (electrode)<br />
· From 1.0 mm on (TIG)<br />
Parent metals<br />
· Un- and low-alloyed materials<br />
· High-alloyed materials<br />
· Stainless steels<br />
· Constructional steels<br />
· CrNi steels ferritic / austenitic<br />
· Duplex steels<br />
· Nickel-based materials<br />
· Magnesium materials<br />
· Special materials<br />
Typical applications<br />
· Plant engineering, container, machine, steel<br />
construction<br />
· Assembly <strong>com</strong>panies<br />
EASY-STICK 145 / 185<br />
Type range EASY-STICK<br />
EASY-STICK 145 / 185<br />
Model EASY-STICK 145 185<br />
Item No. 108 7006 108 7007<br />
€ plus VAT 279.00 435.00<br />
Technical data<br />
Weldable electrode Ø (mm) 1.6 - 2.5 1.6-4.0<br />
Setting range (A) 5-125 5-160<br />
Supply voltage (-10+15%) (V) 1 x 230 1 x 230<br />
Frequency (Hz) 50/60 50/60<br />
Open-circuit voltage (V) 95 95<br />
Power input electrode (kVA) 3.9 5.3<br />
Power input TIG DC (kVA) 2.3 3.3<br />
Max. current consumption (A) 20 27<br />
Fuse protection (A) 16 A slow-blow 16 A slow-blow<br />
TIG DC operating time (%) 125 A-30% 160 A-35%<br />
TIG DC welding current ED 100% (A)90 A 105 A<br />
Electrode operating time (%) 125 A-20% 160 A – 25%<br />
Electrode welding current ED 100% (A) 80 A 95 A<br />
Power factor [cos phi] 0.85 0.85<br />
Protective system IP 21 S IP 21 S<br />
Insulation class F F<br />
Working temperature (°C) -10 +40 -10 +40<br />
Dimensions (mm) 245 x 130 x 215 245 x 130 x 215<br />
Weight (kg) 3.5 4.7<br />
The right to make technical modifications is reserved. Schweißkraft devices<br />
are supplied with the S-sign according to the standard EN 60 974-1.<br />
Operating elements<br />
1 Setting the welding current<br />
2 Display overheating<br />
3 Display in operation<br />
2<br />
3<br />
1<br />
62
Accessories<br />
Item No.<br />
Designation<br />
€ plus VAT<br />
Welding place equipment<br />
consisting of: Welding cable PVC 5 m incl. electrode support and welding cable plug,<br />
ground cable PVC 3 m incl. ground terminal and welding cable plug,<br />
slag hammer, steel brush 2-row, hand protection shield polypropylene (CE)<br />
welding glass DIN 9, glass 90x110 mm, gloves 5-fingers<br />
Welding place equipment<br />
124 0400 SPA 16 mm²-KS 25, 10-25 mm² / Pratica 1 / earth terminal 200 A<br />
68.20<br />
Welding safety helmets<br />
165 4000 Vario Protect ® E automatic welding safety helmets, continuously variable DIN 9-13<br />
165 4001 Vario Protect ® MW automatic welding safety helmets, continuously variable DIN 9-13<br />
69.90<br />
89.90<br />
Spare parts VarioProtect® L<br />
New<br />
Ground cable, 4 m, <strong>com</strong>plete with ground clamp<br />
125 0215 16 mm², KS 25/9 mm, clamp 200A<br />
125 0224 25 mm², KS 25/9 mm, clamp 200A<br />
16.95<br />
22.50<br />
VarioProtect ® Xl 165 4001<br />
Welding cable, 4 m, <strong>com</strong>plete with electrode holder<br />
125 0353 16 mm², KS 25/9 mm, electrode holder 260A<br />
125 0354 25 mm², KS 25/9 mm, electrode holder 260A<br />
30.20<br />
38.80<br />
Battery<br />
ground cable<br />
Welding cable<br />
Argon / CO2 Pressure regulator with volume- and operating manometer<br />
170 0054 Schweißkraft small, Ø 50 mm<br />
170 0050 Schweißkraft big, Ø 63 mm<br />
46.90<br />
55.50<br />
170 0050<br />
170 0054<br />
TIG welding torch and Kit of wearing parts for EASY-STICK 145 / 185<br />
TIG welding torch<br />
146 1745 TIG welding torch WP 17 V / 4m incl. gas regulator<br />
223.00<br />
Electrode<br />
Kit of wearing parts<br />
consisting of: 1 x top torch long/short each with O-ring, 2 x Teflon seal,<br />
2 x adapter sleeve 1.0/1.6/2.4 mm each, 2 x adapter sleeve case 1.0/1.6/2.4 mm each,<br />
2 x gas nozzle each size4/5/6, 2 x tungsten electrode red 1.0/1.6/2.4 mm each, sorting box large<br />
146 3103 Kit of wearing parts WP 17 V<br />
Pencil electrode suitable for EASY-STICK 145 / 185<br />
Welding load R(C)3<br />
Plant designation E 51 32 R(C)3, E38 0 RC 11, E 6013<br />
according to DIN 1913 / 8529 /EN 499 /<br />
AWS A5,1<br />
Type of current/Welding position =- ~ / PA, PB, PC, PE, PF, PG<br />
86.90<br />
Kit of wearing parts<br />
Welding load RR6<br />
Plant designation E 51 32 RR6, E38 0 RR12, E 6013<br />
according to DIN 1913/8529/EN 499/AWS<br />
A5,1<br />
Type of current/Welding position =- ~ / PA, PB, PC, PE, PF<br />
WP 17 V gas-cooled-PRO-<br />
STICK 170<br />
Application, properties, approvals<br />
Easy-to-handle electrode of medium thickness, rutile-cellulose<br />
shielded with versatile application in machine building, steel<br />
construction, shipbuilding and pipeline construction. Excellent welding properties<br />
in all positions including vertical down position. Well-steady surface seam and<br />
self-solvent slag, low spatter loss, well re-ignitability.<br />
Approved by: GL, DB/Ü, TÜV, UDT<br />
Item No. Dimensions PU /box Weight €/kg<br />
Ø x L pk. x pcs kg + VAT<br />
· 116 1020 2.0 x 250 1 x 170 1.6<br />
· 116 1025 2.5 x 350 3 x 250 4.8<br />
· 116 1032 3.2 x 350 3 x 166 5.0<br />
13.44<br />
6.78<br />
5.92<br />
Application, properties, approvals<br />
Electrode (thick, rutile-coated) for versatile applications in industry and trade. For<br />
joint welding in construction of cars, tank, boiler- and pipeline construction, shipbuilding,<br />
steel- and machine construction for unalloyed and low-alloyed steels.<br />
Excellent striking properties, smooth arc, low spatters, fine-rippled seams and smooth<br />
face of the weld, concave fillets, almost self-lifting slag.<br />
Approved by: DB/Ü, TÜV, UDT<br />
Item No. Dimensions PU /box Weight €/kg<br />
Ø x L pk. x pcs kg + VAT<br />
· 116 2020 2.0 x 250 1 x 172 1.7<br />
· 116 2025 2.5 x 350 3 x 206 4.6<br />
· 116 2032 3.2 x 350 3 x 128 4.6<br />
13.47<br />
6.94<br />
5.89<br />
63
Electrode inverter<br />
EASY-STICK ® Digital-Electrode inverter with up to 320 A and TIG pulse function.<br />
Compact maximum output, also remote-controllable<br />
The inverter welding devices of the series<br />
EASY-STICK Digital are built-up with modern,<br />
reliable inverter technology. They distinguish<br />
themselves by their outstanding welding<br />
features in TIG (TIG) and electrode welding<br />
operation.<br />
· TIG pulse function<br />
Particularly appropriate to weld thin plates<br />
where the material must only be heated up a<br />
little. Increased arc stability and this way<br />
better welding accuracy. The fine adjustable<br />
heat input for TIG pulse welding allows good<br />
bridge of gaps, good root welding and better<br />
welding in tight spots.<br />
· Hot-Start function<br />
Striking aid to light the arc of a stick<br />
electrode for electrode welding. Due to an<br />
automatic, short-term increase of the welding<br />
current, the arc will immediately light in a<br />
stable way.<br />
· Anti-Stick function<br />
If the electrode sticks to the workpiece, the<br />
welding current is switched off. The electrode<br />
does not anneal and can be easily detached<br />
from the workpiece.<br />
· Digital display<br />
Easy setting of the welding parameters<br />
Function selection key and selection<br />
controller<br />
· Lift-Arc striking<br />
Striking ignition for TIG welding with<br />
minimum current. Only after the striking of the<br />
arc, the preset welding current will be released.<br />
The advantage is an easy striking and the<br />
tungsten needle will not stick to the workpiece<br />
and this way you will get a stable arc.<br />
· A feeders up to 50 m-no problem!<br />
Welding without an interruption with feeders<br />
with a length of up to 50 m (at 1.5 mm²) is<br />
guaranteed.<br />
· Welding of cellulose electrodes<br />
100 % vertical-down weld security when<br />
welding with cellulose electrodes, in<br />
particular also in the lower range of<br />
performance (EASY-STICK 200 CEL)<br />
Equipment specification:<br />
· Modern inverter technology<br />
· Digital control panel<br />
· TIG pulse function<br />
· Silent operation due to the optimized<br />
housing structure<br />
· High-performance ventilator<br />
· Light-weighted and <strong>com</strong>pact<br />
Process<br />
· TIG DC<br />
· TIG DC with pulse function<br />
· Electrode welding<br />
· CEL suitable (EASY-STICK 200 CEL Digital)<br />
· Remote controllable<br />
Sheet metal thickness<br />
· From 0.3 mm on (TIG)<br />
· From 1.0 mm on (electrode)<br />
Parent metals<br />
· Un- and low-alloyed materials<br />
· High-alloyed materials<br />
· Stainless steels<br />
· Constructional steels<br />
· CrNi steels ferritic / austenitic<br />
· Duplex steels<br />
· Nickel-based materials<br />
· Magnesium materials<br />
· Special materials<br />
Typical applications<br />
· Plant engineering, container, machine,<br />
steel construction<br />
· Construction of chemical plants<br />
· Automotive and supply industry<br />
· Industry plants and pipeline construction<br />
· Assembly <strong>com</strong>panies<br />
The EASY-STICK Digital operating concept-rapid and exact setting<br />
of the welding parameters<br />
Display welding mode:<br />
at the beginning of the welding<br />
the display "PREVIEW“<br />
changes to the display<br />
"WELDING“<br />
Display welding current:<br />
depending on the displaced welding<br />
mode: The mode "Welding“ displays the<br />
actual welding current.<br />
The mode "Preview“ shows the preset<br />
welding current.<br />
Display welding process:<br />
The selected process is displayed<br />
on the DIGITAL-DISPLAY. When<br />
switching on, the last selected<br />
welding process will show up.<br />
Connection of the remote control:<br />
The device can also be operated<br />
by hand or foot remote control.<br />
After connecting the remote control it<br />
will automatically take the function<br />
of the selector controller.<br />
The hand and foot remote controller<br />
is delivered optionally (see next page)<br />
Selection controller<br />
The required welding current<br />
will be selected using the<br />
selector controller and<br />
displayed on the display in<br />
amperes.<br />
64<br />
Key function selection:<br />
With the function selection key the<br />
welding process will be set.<br />
The available processes are:<br />
· STICK<br />
· STICK + ARC FORCE<br />
· LIFT<br />
· LIFT PULSE 3 Hz<br />
· LIFT PULSE 175 Hz
Optional accessories<br />
Hand remote controller with 5m control<br />
cable.<br />
The hand remote control allows remote<br />
control of the welding current, electrode<br />
welding and TIG welding.<br />
Control cable of a standard length of 5 m.<br />
Item No. 109 0001; € 79.00 plus VAT.<br />
EASY-STICK 200 CEL Digital<br />
Perfect for welding<br />
vertical-down seams!<br />
Foot control with 8m control cable<br />
The foot remote control allows to switch<br />
the arc independent on and off on the<br />
welding torch key. It moreover allows the<br />
welder to adapt the arc to the different<br />
requirements during welding.<br />
Item No. 109 0002; € 309.00 plus VAT.<br />
Electrode<br />
G-BOX (adapter for operation with<br />
current unit) It is simply connected<br />
between the generator and the welding<br />
device and avoids voltage peaks on the<br />
inverter<br />
Item No 109 0006; € 115.00 plus VAT.<br />
EASY-STICK 250 Digital<br />
EASY-STICK 320 Digital<br />
Welding place equipment kit SPA 25<br />
Welding cable PVC 25 mm² 5m with<br />
electrode holder Pratica 2 and welding<br />
cable plug KS35, ground cable PVC 25 mm²<br />
3m with ground terminal 200A and<br />
welding cable plug KS25, chipping<br />
hammer, steel brush, welding hand shield<br />
<strong>com</strong>plete with welding glass and<br />
supplementary front glass, 5-finger<br />
welding gloves<br />
Item No 124 0445; € 77.60 plus VAT.<br />
65
Electrode inverter<br />
Type series EASY-STICK Digital<br />
Model EASY-STICK 200 CEL Digital<br />
Item No. 108 7220<br />
€ plus VAT 1'515.00<br />
Technical data<br />
Weldable electrode Ø (mm) 4.0<br />
Setting range (A) 5-200<br />
Power supply (V) 230 ±10%<br />
Frequency (Hz) 50/60<br />
Open-circuit voltage (V) 100<br />
Power input electrode (kVA) 3.4<br />
Power input TIG DC (kVA) 2.2<br />
Max. current consumption (A) 23<br />
Fuse protection (A) 16 slow-blow<br />
TIG DC operating time (%) 200 A-35%<br />
TIG DC welding current ED 100% (A) 110<br />
Electrode operating time (%) 170 A-40%<br />
Electrode welding current ED 100% (A) 110<br />
Frequency pulser (Hz) 3 or 175<br />
Operating cycle pulser (%) 50<br />
Power factor [cos phi] 0.99<br />
Protective system<br />
IP 23 S<br />
Insulation class<br />
F<br />
Working temperature (°C) -10 + 40<br />
Dimensions (mm) 270 x 180 x 220<br />
Weight (kg) 9.0<br />
EASY-STICK 200 CEL<br />
The right to make technical modifications is reserved. Schweißkraft devices<br />
are supplied with the S-sign according to the standard EN 60 974-1.<br />
Scope of delivery:<br />
Inverter, mains line 2 m plug, strap<br />
Model EASY-STICK 250 Digital 320 Digital<br />
Item No. 108 7010 108 7015<br />
€ plus VAT 1'689.00 2'299.00<br />
Technical data<br />
Weldable electrode Ø (mm) 4.0 4.0<br />
Setting range (A) 5-250 5-320<br />
Power supply (-10+15%) (V) 3 x 400 3 x 400<br />
Frequency (Hz) 50/60 50/60<br />
Open-circuit voltage (V) 85 85<br />
Power input electrode (kVA) 9.4 13.1<br />
Power input TIG DC (kVA) 6.3 9.1<br />
Max. current consumption (A) 16 22.5<br />
Fuse protection (A) 16 A slow-blow 20 A slow-blow<br />
TIG DC operating time (%) 250 A – 70% 320 A – 70%<br />
TIG DC welding current ED 100% (A) 210 A 265 A<br />
Electrode operating time (%) 250 A – 60% 320 A – 60%<br />
Electrode welding current ED 100% (A)195 A<br />
245 A<br />
Frequency pulser (Hz) 3 or 175 Hz 3 or 175 Hz<br />
Operating cycle pulser (%) 50% 50%<br />
Power factor [cos phi] 0.85 0.85<br />
Protective system IP 21 IP 21<br />
Insulation class F F<br />
Working temperature (°C) -10 +40 -10 +40<br />
Dimensions (mm) 400 x 180 x 225 420 x 180 x 265<br />
Weight (kg) 13.0 15.0<br />
EASY-STICK 250 Digital<br />
EASY-STICK 320 Digital<br />
The right to make technical modifications is reserved. Schweißkraft devices are supplied with<br />
the S-sign according to the standard EN 60 974-1.<br />
66
Accessories<br />
Item No. Designation<br />
€ plus VAT<br />
109 0001 Hand remote controller with 5m control cable<br />
79.00<br />
The hand remote controller allows the remote control of the welding current for<br />
electrode welding as well as for TIG welding. The control cable has a standard length of 5m. 109<br />
0002 Foot remote controller with 8m control cable<br />
309.00<br />
The foot remote control allows to switch on and off the arc independent from the welding<br />
torch key. It moreover allows the welder to adapt the arc to the different requirements<br />
during welding.<br />
109 0006 G-BOX (adapter for operation with current unit)<br />
115.00<br />
Simply switches over from the generator to the welding device<br />
and avoids voltage peaks on the inverter.<br />
Hand remote controller<br />
Foot remote controller<br />
G-BOX<br />
Welding place equipment<br />
consisting of: Welding cable PVC 5 m incl. electrode support and welding cable plug,<br />
ground cable PVC 3 m incl. ground terminal and welding cable plug,<br />
slag hammer, steel brush 2-row, hand protection shield polypropylene (CE)<br />
welding glass DIN 9, glass 90x110 mm, gloves 5-fingers<br />
124 0445 SPA 25 mm²-KS 50, 35-50 mm² / Pratica 1 / earthing terminal 200 A<br />
124 0450 SPA 35 mm²-KS 50, 35-50 mm² / Pratica 2 / earthing terminal 400 A<br />
77.60<br />
96.50<br />
Electrode<br />
Welding place equipment<br />
TIG welding torch<br />
146 1745 WP 17 V / 4 m incl. gas regulator<br />
146 2614 WP 26 V / 4 m incl. gas regulator<br />
223.00<br />
228.00<br />
Kit of wearing parts<br />
146 3103 Kit of wearing parts WP 17 / 26<br />
consisting of: 1 x top torch long/short each with O-ring, 2 x Teflon seal,<br />
86.90<br />
2 x adapter sleeve 1,0/1,6/2,4 mm each, 2 x adapter sleeve case 1,0/1,6/2,4 mm each,<br />
2 x gas nozzle each size4/5/6 each, 2 x tungsten electrode red 1.0/1.6/2.4 mm each,<br />
sorting box large<br />
Kit of wearing parts<br />
WP 17 V<br />
109 0003 Driving carriage for device and cylinder<br />
559.00<br />
Driving carriage<br />
170 0050 Pressure regulator argon/Co2 large welding load<br />
55.50<br />
67
Electrode inverter<br />
WP 17 V gas-cooled-EASY-STICK 145/185<br />
WP 26 V gas-cooled-EASY-STICK 250/320<br />
Digital and EASY-STICK 200 CEL Digital<br />
Tungsten electrodes<br />
Tungsten electrodes-for usage for tungsten inert gas welding (TIG),<br />
Plasma arc cutting and related procedures<br />
Tungsten electrodes “WT 20” red (2% thorium)<br />
· Preferred applications: TIG welding, plasma welding, plasma arc cutting,<br />
plasma spraying<br />
· Type of current: DC / AC<br />
· Re<strong>com</strong>mended parent metal: Rust-, acid- and heat-resistant steels,<br />
nickel and nickel alloys, high-melting steels such as e.g.<br />
molybdenum tantalum, niobium and their alloys, copper, bronze,<br />
titanium and titanium alloys, silicon-bronze<br />
Size PU Item No.<br />
· 1.0x175 mm 10pcs. 142 1100<br />
· 1.6x175 mm 10pcs. 142 1160<br />
· 2.4x175 mm 10pcs. 142 1240<br />
· 3.2x175 mm 10pcs. 142 1320<br />
· 4.0x175 mm 10pcs. 142 1400<br />
€ plus VAT<br />
1.70<br />
2.10<br />
4.15<br />
7.00<br />
11.95<br />
Item No. Designation<br />
146 1745 WP 17 V / 4 m incl. gas regulator<br />
146 2614 WP 26 V / 4 m incl. gas regulator<br />
No. Designation PU Item No.<br />
1 Body of welding torch WP 17 146 2750<br />
Body of welding torch WP 26 146 2260<br />
2 Top torch long incl. O-ring 2 146 2100<br />
3 Top torch short incl. O-ring 2 146 2101<br />
4 Teflon seal for nozzle 2 146 2102<br />
5 Adapter sleeve 1.0 mm / 50mm 10 146 3111<br />
1.6mm/50mm 10 146 3117<br />
2.4mm/50mm 10 146 3125<br />
3.2mm/50mm 10 146 3133<br />
6 Adapter sleeve case 1.0 mm 10 146 3210<br />
1.6 mm 10 146 3216<br />
2.4 mm 10 146 3224<br />
3.2 mm 10 146 3232<br />
7 Gas nozzle size 4; Ø 6.3 mm 10 146 3304<br />
Size 5; Ø 8.0 mm 10 146 3305<br />
Size 6; Ø 9.5 mm 10 146 3306<br />
Size 7; Ø 11.0 mm 10 146 3307<br />
Size 8; Ø 12.8 mm 10 146 3308<br />
11 Teflon seal for gas lens 2 146 2103<br />
12 Gas lens 1.0 mm 5 146 3510<br />
1.6 mm 5 146 3516<br />
2.4 mm 5 146 3524<br />
13 Gas nozzle for gas lens<br />
Size 4; Ø 6.3 mm 10 146 3604<br />
Size 5; Ø 8.0 mm 10 146 3605<br />
Size 6; Ø 9.5 mm 10 146 3606<br />
Size 7; Ø 11.0 mm 10 146 3607<br />
Size 8; Ø 12.8 mm 10 146 3608<br />
o. B. Handle shell <strong>com</strong>plete incl. nut 146 2752<br />
Kit of wearing parts WP 17 / 26 146 3103<br />
Technical data: WP 17 WP 26<br />
Direct current (DC) ED 60%: 150 A 200 A<br />
€ plus VAT<br />
223.00<br />
228.00<br />
€ plus VAT/piece<br />
38.50<br />
42.00<br />
7.50<br />
7.50<br />
4.60<br />
3.10<br />
3.10<br />
3.10<br />
3.10<br />
5.45<br />
6.00<br />
6.00<br />
6.00<br />
3.10<br />
3.10<br />
3.10<br />
3.10<br />
3.10<br />
6.00<br />
8.55<br />
9.40<br />
9.40<br />
3.10<br />
3.10<br />
3.10<br />
3.10<br />
3.10<br />
20.90<br />
86.90<br />
Tungsten electrodes “WC 20” grey (free of thorium)<br />
· Environmental <strong>com</strong>patability: the optimally radiation-free alternative to<br />
thoriated electrodes<br />
· Preferred applications: TIG welding, plasma welding,<br />
plasma arc cutting, plasma spraying<br />
· Type of current: DC / AC<br />
· Re<strong>com</strong>mended parent metal: Rust-, acid- and heat-resistant steels,<br />
nickel and nickel alloys, high-melting steels such as e.g.<br />
molybdenum tantalum, niobium and their alloys, copper, bronze,<br />
titanium and titanium alloys, silicon-bronze<br />
Size PU Item No.<br />
· 1.0x175 mm 10pcs. 142 3100<br />
· 1.6x175 mm 10pcs. 142 3160<br />
· 2.4x175 mm 10pcs. 142 3240<br />
· 3.2x175 mm 10pcs. 142 3320<br />
· 4.0x175 mm 10pcs. 142 3400<br />
Tungsten electrodes “W” green (unalloyed)<br />
· Preferred application: TIG welding<br />
· Type of current: AC<br />
· Re<strong>com</strong>mended parent metal: aluminum and aluminum alloys,<br />
aluminum-bronze, magnesium and magnesium alloys, nickel<br />
and nickel alloys<br />
Size PU Item No.<br />
· 1.0x175 mm 10pcs. 142 4100<br />
· 1.6x175 mm 10pcs. 142 4160<br />
· 2.4x175 mm 10pcs. 142 4240<br />
· 3.2x175 mm 10pcs. 142 4320<br />
· 4.0x175 mm 10pcs. 142 4400<br />
€ plus VAT<br />
1.70<br />
2.20<br />
4.30<br />
7.40<br />
12.60<br />
€ plus VAT<br />
1.60<br />
1.95<br />
3.95<br />
6.70<br />
11.40<br />
68
Inverter electrodes<br />
welding devices<br />
PRO-STICK ®<br />
PRO-STICK 130<br />
PRO-STICK 140<br />
PRO-STICK 170<br />
PRO-STICK 170 DC<br />
Electrode<br />
69
Electrode inverter<br />
Made in Germany<br />
PRO-STICK 130 / PRO-STICK 140-proven standard electrode inverters<br />
High performance at low prices<br />
The PRO-STICK particularly stands out to<br />
its robust housing and the very little weight of<br />
only 4.9 kg. Thus it is the perfect <strong>com</strong>panion<br />
for the hard work on a construction job or in<br />
the shop. Universally applicable to weld<br />
stainless steel, high- and low-alloy steels.<br />
· Anti-Stick function<br />
When the electrode inadvertently sticks to the<br />
workpiece, the PRO-STICK reduces the welding<br />
current automatically. This way, annealing of<br />
the electrode is avoided.<br />
· Latest 100 kHz digital inverter technology<br />
Excellent welding properties due to the new<br />
type of 100 kHz digital inverter technology.<br />
· STICK<br />
It monitors the welding current and tension.<br />
This way it is possible to rapidly release a<br />
short-circuit if a droplet transfer occurs and<br />
avoid the sticking of the electrode during<br />
welding. Even electrodes<br />
producing gross drops can be easily<br />
processed.<br />
· Hot-Start function<br />
It provides for good ignition properties and a<br />
rapid stable arc.<br />
· A feeders up to 50 m-no problem!<br />
Welding without interruption with feeders with<br />
a length of up to 50 m .<br />
(at 1.5 mm²) is guaranteed<br />
Process<br />
· Electrode welding<br />
Sheet metal thickness<br />
From 2.0 mm on<br />
Parent metals<br />
· Un- and low-alloyed materials<br />
· Constructional steels<br />
· CrNi steels ferritic / austenitic<br />
· Duplex steels<br />
Typical applications<br />
· Plant engineering, container, machine,<br />
steel construction<br />
· Construction of chemical plants<br />
· Overhaul / Repair<br />
· Industry plants and pipeline construction<br />
· Assembly <strong>com</strong>panies<br />
PRO-STICK 130<br />
PRO-STICK 140<br />
Scope of delivery:<br />
Electrode inverter, mains line 3 m incl. plug,<br />
adjustable carrying strap<br />
Operating elements<br />
Indicator light operation (green)<br />
Indicator light temperature (yellow)<br />
Rotary knob for<br />
pre-selection of welding current<br />
Welding current jack (+)<br />
70<br />
Welding current jack (- )
Optional accessories<br />
Stick electrodes in different packaging<br />
sizes from page 99 on<br />
New<br />
VarioProtect ® L<br />
VarioProtect ® XL<br />
Welding protection shields and helmets,<br />
safety glasses of different DIN levels and<br />
glasses from page 84 on<br />
PRO-STICK 140 Set<br />
Ideal for transport and construction job. All parts are<br />
neatly and <strong>com</strong>pactly packed in a metal case.<br />
Electrode<br />
Type range PRO-STICK 130 PRO-STICK 140<br />
Item No. 108 3230 108 3240<br />
€ plus VAT 425.00 495.00<br />
Technical data<br />
Weldable electrode Ø (mm) 2.0-2.5 2.0-3.2<br />
Setting range [A] 5-130 5-140<br />
Switch On time at 20°C and at I max. [%] 30 40<br />
Welding current at ED 100% at 20°C [A] 90 100<br />
Input voltage at 50/60 Hz [V] 1 x 230 V 1 x 230<br />
Fuse protection slow-blow [A] 16 16<br />
Open-circuit voltage [V] 91 91<br />
Protective system IP 23 IP 23<br />
Dimensions L x W x H [mm] 310 x 125 x 180 310 x 125 x 180<br />
Weight [kg] 4.9 4.9<br />
The right to make technical modifications is reserved. Schweißkraft devices are supplied with the S-sign<br />
according to the standard EN 60 974-1.<br />
Transport case, stable type, upholstered,<br />
optimum to pack inverters, cables, etc.<br />
about 590x360x200 mm<br />
Item No 124 0003; € 49.00 plus VAT<br />
Item No Designation<br />
€ plus VAT<br />
108 3232 PRO-STICK 130 SET<br />
509.00<br />
consisting of: inverter, welding place equipment SPA 16, welding cable<br />
16mm² with electrode holder and plug KS 10-25 3 m ground cable<br />
16mm² with plug KS10-25 with ground terminal 200 A, steel brush,<br />
chipping hammer, welding hand shield with welding glass and supplementary<br />
front glass, welding gloves in the metal transport box<br />
108 3242 PRO-STICK 140 SET<br />
Scope of delivery like Pro-Stick 130 Set<br />
579.00<br />
Welding place equipment kit SPA 16<br />
Welding cable PVC 16 mm² 5m incl.<br />
electrode holder Pratica 1 and welding<br />
cable plug KS 10-25, ground cable PVC 16<br />
mm² 3m with earthing terminal 200A and<br />
welding cable plug KS 10-25, chipping<br />
hammer, steel brush, welding hand shield<br />
<strong>com</strong>plete with welding glass and<br />
supplementary front glass, 5-finger<br />
welding gloves<br />
Item No 124 0400; € 68.20 plus VAT<br />
71
Electrode inverter<br />
Made in Germany<br />
PRO-STICK 170-Electrode inverter with 170 A out of 230 volts.<br />
DC type of TIG welding function and gas management.<br />
Having a weight of only 3.5 kg the PRO-STICK<br />
170 attains a welding current of 170 A at 230 V<br />
supply voltage with a duty cycle of 50%. The<br />
robust housing of the protection class IP 23<br />
makes the PRO-STICK a reliable specialist for<br />
the hard use on construction sites.<br />
· INTIG-Energy (Intelligent Ignition Energy)<br />
The INTIG-Energy adjusts an increase in ignition<br />
for electrode welding which guarantees safe<br />
and smooth ignition. The ignition for TIG<br />
welding is performed via a lift arc at which the<br />
INTIG-Energy is attaining the optimum setting of<br />
the ignition energy<br />
depending on the selected welding current.<br />
This way it is possible to avoid rapid wear of<br />
tungsten electrodes respectively that tungstic<br />
particles might get into the welding seam.<br />
· EPC-Electronic Power Control<br />
By the continuous electronic mains voltage<br />
monitor, the safe working is guaranteed and an<br />
ON/OFF switching attack is prevented.<br />
Furthermore, the durability is considerably prolonged<br />
by the connected overvoltage<br />
protection.<br />
· Gas management (TIG function)<br />
offers the option to <strong>com</strong>fortably perform with<br />
TIG welding processes in DC mode. The TIG<br />
function (controlles pre- and post flowing of<br />
gas, current flowing and current stop function<br />
as well as automatic current increase and<br />
decrease) is controlled using the optional TIG<br />
welding torch WP 17 KM at the 4-cycle function<br />
and provides for an optimum gas coverage of<br />
the welding seam as well as an efficient gas<br />
consumption. (only PRO-STICK 170 DC)<br />
· E-Max function<br />
Using the E-Max function there is an<br />
electrode welding current of maximum 150 A<br />
(140 A) available at a duty cycle of 60%<br />
(50 %) of pure performance.<br />
· Safety hold function<br />
The power current consumption is<br />
electronically controlled and if required, the<br />
supplied power is reduced in order to prevent<br />
from activating the mains fuse. Using this<br />
function the PRO-STICK attains a welding current<br />
of 140 A.<br />
· Power supply cable of 100 m ?-No problem!<br />
Using the ELSA system (Electronic Stabilized<br />
Arc), the PRO-STICK guarantees an<br />
uninterruptible welding-even with a feeder of<br />
100 m (at 1.5 mm², of course). Using ELSA,<br />
welding interruptions are a thing of the past!<br />
· Anti-Stick function<br />
When the electrode inadvertently sticks to the<br />
workpiece, the PRO-STICK reduces the<br />
welding current automatically to about 35 A.<br />
This way, the annealing of the electrode is<br />
avoided and it can easily be released from the<br />
workpiece.<br />
· Temperature-controlled ventilator switching<br />
The PRO-STICK 170 is equipped with a<br />
temperature controlled fan switching which<br />
automatically optimizes the cooling efficiency<br />
and this way provides for minimum noise<br />
emission.<br />
Process<br />
· Electrode welding<br />
· TIG DC<br />
Sheet metal thickness<br />
from 1.5 mm on<br />
Parent metals<br />
· Un- and low-alloyed materials<br />
· Constructional steels<br />
· Stainless steels<br />
· CrNi steels ferritic / austenitic<br />
· Duplex steels<br />
Typical applications<br />
· Plant engineering, container, machine,<br />
steel construction<br />
· Construction of chemical plants<br />
· Overhaul / Repair<br />
· Industry plants and pipeline construction<br />
· Assembly <strong>com</strong>panies<br />
3.5 kg-170 A-230 V<br />
· TIG function / Gas management<br />
Operating elements<br />
Indicator light operation (green)<br />
Indicator light temperature (yellow)<br />
Selection switch for the electrode,<br />
Electrode booster and TIG<br />
Rotary knob for<br />
pre-selection of welding current<br />
Welding current jack (-, TIG)<br />
Welding current jack (+)<br />
72<br />
PRO-STICK 170<br />
· Gas management<br />
(TIG function, only 170 DC)<br />
PRO-STICK 170 DC
Series PRO STICK PRO-STICK 170 PRO-STICK 170 DC<br />
Item No. 108 3260 108 3262<br />
€ plus VAT 699.00 899.00<br />
Technical data<br />
Weldable electrode Ø mm 1.6-3.25 1.6-3.25<br />
max. weldable material thickness TIG operation mm - 5.0<br />
Setting range TIG operation (A) 5-170 5-170<br />
E-Max operation / safety hold operation (A) 5-150 / 5-140 5-150 /5-140<br />
Switch On time (ED) Imax (10 min.) TIG operation (%) 50 (30) / 60 (30) 35 (20) / 50 (25)<br />
at 20°C (40°C) E-Max operation / safety hold operation (%) 60 (40) 50 (30)<br />
Welding current at ED 100% at 20°C (40°C) TIG operation (A) 135 (100) 130 (100)<br />
E-Max operation / safety hold operation (A) 120 (100) / 120 (100) 115 (100) / 115 (100)<br />
Power input at Imax TIG operation (kVA) 5.1 5.1<br />
E-Max operation / safety hold operation (kVA) 6.3 / 6.0 6.3/ 6.0<br />
Power supply (V) 230 V / 50 Hz 230 V / 50 Hz<br />
Mains voltage <strong>com</strong>pensation (%) -15 / +10 -15 / +10<br />
Fuse protection fast / blow (A) 16 16<br />
Power factor (cosj) 0.7 0.7<br />
Open-circuit voltage (V) 68 68<br />
Protective system / Insulation class IP 23 / FIP IP 23 / F<br />
Dimensions (LxWxH) (mm) 240x105x160 240x105x160<br />
Weight (kg) 3.5 3.5<br />
Schweißkraft devices are supplied with the S-sign according to the standard EN 60 974-1.<br />
Item No Designation<br />
108 3261 PRO-STICK 170 SET<br />
consisting of: electrode inverter, welding place equipment SPA 16:<br />
5m welding cable 16mm² with electrode holder with plug KS 25,<br />
3m ground cable 16mm² with plug KS 25, with ground terminal 200 A,<br />
steel brush, chipping hammer, welding hand shield with welding glass<br />
and supplementary front glass, welding gloves, in a metal box<br />
€ plus VAT<br />
799.00<br />
PRO-STICK 170 SET<br />
108 3265 PRO-STICK 170 DC TIG SET<br />
consisting of: electrode inverter with gas management, TIG welding torch WP 17 KM<br />
1'199.00<br />
welding place equipment SPA 16: 5m welding cable 16mm² with electrode holder and plug KS<br />
25, 3m ground cable 16mm² with plug KS 25, with ground terminal 200 A,<br />
steel brush, chipping hammer, welding hand shield with welding glass<br />
and supplementary front glass, welding gloves, in a metal box<br />
Electrode<br />
PRO-STICK 170 DC SET<br />
Accessories<br />
124 0003 Transporting box<br />
solid construction, padded, fixed separations inside, optimum for depository of<br />
your inverter with welding place equipment,<br />
TIG welding torch, etc., Dimensions about 590 x 360 x 200 mm<br />
170 0054 Pressure regulator argon/Co2 small<br />
170 0050 Pressure regulator argon/Co2 large<br />
124 0400 Welding place equipment SPA 16<br />
5m welding cable 16mm² with electrode holder and plug KS 25,<br />
3m ground cable 16mm² with plug KS 25, with ground terminal 200 A,<br />
steel brush, chipping hammer, welding hand shield with welding glass<br />
and supplementary front glass, welding gloves<br />
49.00<br />
46.90<br />
55.50<br />
68.20<br />
small<br />
Transporting box<br />
large<br />
TIG welding torch<br />
146 1745 Welding torch WP 17 V / 4m incl. gas regulator for PRO-STICK 170<br />
146 1747 Welding torch WP 17 KM / 4m for PRO-STICK 170 DC<br />
223.00<br />
223.00<br />
SPA 16<br />
Kit of wearing parts<br />
146 3103 Kit of wearing parts WP 17 V/KM<br />
consisting of: 1 x top torch long/short each with O-ring, 2 x Teflon seal, 2 x<br />
86.90<br />
adapter sleeve 1.0/1.6/2.4 mm each, 2 x adapter sleeve case 1.0/1.6/2.4 mm each; 2 x<br />
gas nozzle size4/5/6 each, 2 x tungsten electrode red 1.0/1.6/2.4 mm each, sorting box large<br />
Kit of wearing parts<br />
73
Electrode inverter<br />
WP 17 V gas-cooled-PRO-STICK 170<br />
WP 17 KM gas-cooled-PRO-STICK 170 DC<br />
Tungsten electrodes<br />
Tungsten electrodes-can be used for tungsten inert gas welding (TIG),<br />
Plasma arc cutting and related procedures<br />
Tungsten electrodes “WT 20” red (2% thorium)<br />
· Preferred applications: TIG welding, plasma welding,<br />
plasma arc cutting, plasma spraying<br />
· Type of current: DC / AC<br />
· Re<strong>com</strong>mended parent metal: Rust-, acid- and heat-resistant steels,<br />
nickel and nickel alloys, high-melting steels such as e.g.<br />
molybdenum tantalum, niobium and their alloys, copper, bronze,<br />
titanium and titanium alloys, silicon-bronze<br />
Size PU Item No.<br />
· 1.0x175 mm 10pcs. 142 1100<br />
· 1.6x175 mm 10pcs. 142 1160<br />
· 2.4x175 mm 10pcs. 142 1240<br />
· 3.2x175 mm 10pcs. 142 1320<br />
· 4.0x175 mm 10pcs. 142 1400<br />
€ plus VAT<br />
1.70<br />
2.10<br />
4.15<br />
7.00<br />
11.95<br />
Item No. Designation<br />
146 1745 WP 17 V / 4 m incl. gas regulator<br />
146 1747 WP 17 KM / 4m for PRO-STICK 170 DC<br />
No. Designation PU Item No.<br />
1 Body of welding torch WP 17 146 2750<br />
2 Top torch long incl. O-ring 2 146 2100<br />
3 Top torch short incl. O-ring 2 146 2101<br />
4 Teflon seal for nozzle 2 146 2102<br />
5 Adapter sleeve 1.0 mm / 50 mm 10 146 3111<br />
1.6mm/50mm 10 146 3117<br />
2.4mm/50mm 10 146 3125<br />
3.2mm/50mm 10 146 3133<br />
6 Adapter sleeve case 1.0 mm 10 146 3210<br />
1.6 mm 10 146 3216<br />
2.4 mm 10 146 3224<br />
3.2 mm 10 146 3232<br />
7 Gas nozzle size 4; Ø 6.3 mm 10 146 3304<br />
Size 5; Ø 8.0 mm 10 146 3305<br />
Size 6; Ø 9.5 mm 10 146 3306<br />
Size 7; Ø 11.0 mm 10 146 3307<br />
Size 8; Ø 12.8 mm 10 146 3308<br />
11 Teflon seal for gas lens 2 146 2103<br />
12 Gas lens 1.0 mm 5 146 3510<br />
1.6 mm 5 146 3516<br />
2.4 mm 5 146 3524<br />
13 Gas nozzle for gas lens<br />
Size 4; Ø 6.3 mm 10 146 3604<br />
Size 5; Ø 8.0 mm 10 146 3605<br />
Size 6; Ø 9.5 mm 10 146 3606<br />
Size 7; Ø 11.0 mm 10 146 3607<br />
Size 8; Ø 12.8 mm 10 146 3608<br />
w/o ill. Handle shell <strong>com</strong>plete incl. nut 146 2752<br />
Kit of wearing parts WP17V/KM 146 3103<br />
Technical data: WP 17<br />
Direct current (DC) ED 60%:<br />
74<br />
150 A<br />
€ plus VAT<br />
223.00<br />
223.00<br />
€ plus VAT/piece<br />
38.50<br />
7.50<br />
7.50<br />
4.60<br />
3.10<br />
3.10<br />
3.10<br />
3.10<br />
5.45<br />
5.45<br />
6.00<br />
6.00<br />
3.10<br />
3.10<br />
3.10<br />
3.10<br />
3.10<br />
6.00<br />
8.55<br />
9.40<br />
9.40<br />
3.10<br />
3.10<br />
3.10<br />
3.10<br />
3.10<br />
20.90<br />
86.90<br />
Tungsten electrodes “WC 20” grey (free of thorium)<br />
· Environmental <strong>com</strong>patibility: the optimally radiation-free alternative to<br />
thoriated electrodes<br />
· Preferred applications: TIG welding, plasma welding,<br />
plasma arc cutting, plasma spraying<br />
· Type of current: DC / AC<br />
· Re<strong>com</strong>mended parent metal: Rust-, acid- and heat-resistant steels,<br />
nickel and nickel alloys, high-melting steels such as e.g.<br />
molybdenum tantalum, niobium and their copper, bronze, titanium and<br />
titanium alloys, silicon-bronze<br />
Size PU Item No.<br />
· 1.0x175 mm 10pcs. 142 3100<br />
· 1.6x175 mm 10pcs. 142 3160<br />
· 2.4x175 mm 10pcs. 142 3240<br />
· 3.2x175 mm 10pcs. 142 3320<br />
· 4.0x175 mm 10pcs. 142 3400<br />
Tungsten electrodes “W” green (unalloyed)<br />
· Preferred applications: TIG welding<br />
· Type of current: AC<br />
· Re<strong>com</strong>mended parent metal: aluminum and aluminum alloys,<br />
aluminum-bronze, magnesium and magnesium alloys, nickel<br />
and nickel alloys<br />
Size PU Item No.<br />
· 1.0x175 mm 10pcs. 142 4100<br />
· 1.6x175 mm 10pcs. 142 4160<br />
· 2.4x175 mm 10pcs. 142 4240<br />
· 3.2x175 mm 10pcs. 142 4320<br />
· 4.0x175 mm 10pcs. 142 4400<br />
€ plus VAT<br />
1.70<br />
2.20<br />
4.30<br />
7.40<br />
12.60<br />
€ plus VAT<br />
1.60<br />
1.95<br />
3.95<br />
6.70<br />
11.40<br />
TIG-wearing parts<br />
Material Material Ø mm Welding Size<br />
thickness mm tungsten current of ceramic<br />
electrode ampere gas nozzle<br />
Steel/<br />
stainless steel 1.0-1.5 1.0-1.6 20-80 4/5<br />
2.0 1.6 70-120 5<br />
3.0 1.6-2.4 90-150 6<br />
4.0 2.4 140-180 7<br />
Copper/ 1.0 1.0 60-80 4<br />
Copper -1.5 1.6 100-150 5<br />
alloys 3,0 2,4 150-180 6
Plasma cutting devices<br />
PRO-CUT ®<br />
PRO-CUT Tornado<br />
PRO-CUT 35 S<br />
PRO-CUT 70<br />
PRO-CUT 90<br />
PRO-CUT 120<br />
Plasma<br />
75
Plasma cutting devices<br />
Plasma cutting devices PRO-CUT ® -<strong>com</strong>pact,<br />
cost-efficient and powerful cutting through thick and thin<br />
High cost-efficiency and first class cutting quality<br />
are the particular features of the portable<br />
Schweißkraft plasma cutting devices. Guaranteed<br />
reliability in the hard use for industry and craft.<br />
Universally applicable<br />
· Stainless steel, aluminum, steel, non-ferrous<br />
materials as well as other electrically<br />
conducting metals also with lacquered surface are<br />
cut easily<br />
· From thin steel sheets up to thick plates<br />
· Separating cuts and quality cuts<br />
Optimum cutting quality using a steep cutting<br />
edge for manual and contour cutting<br />
· Due to precisely controlled cutting current<br />
· Continuously variable<br />
· High reserve capacities guarantee best material<br />
penetration also at the critical cut end<br />
Safety striking<br />
· HF pilot arc striking (PRO-CUT 70/90/120)<br />
· It is possible fitted as well as contactless<br />
· Contact striking for PRO-CUT Tornado<br />
and PRO-CUT 35<br />
Safety for men and machine<br />
· Protection class IP 21, appropriate to be used at<br />
working places with increased electrical<br />
danger (PRO-CUT 35/70/90)<br />
· Protection class IP 23 for PRO-CUT Tornado<br />
and PRO-CUT 120<br />
Maximum cost-efficiency<br />
· Due to high cutting speed<br />
· Due to high durability<br />
· Due to reduced reworking thanks to best<br />
cutting quality also at the cut end<br />
· Due to demand-oriented gas reflow times<br />
· Due to quick start function for immediate<br />
striking also during the gas reflow time<br />
· Due to little connection value, high degree<br />
of efficiency and performance factor<br />
Easy handling<br />
· Due to <strong>com</strong>pact and mobile structure<br />
· Portable this way appropriate for almost all<br />
fields of application.<br />
· Good handling during transport thanks to<br />
little weight<br />
· Including carrying handle<br />
Low operating cost<br />
· No cost for carrier gases<br />
such as for outogenously cutting<br />
· Compressed air as plasma gas is<br />
cost-efficiently available<br />
PRO-CUT Tornado including integrated<br />
<strong>com</strong>pressor<br />
· No external <strong>com</strong>pressed air source required<br />
Switch On/Off<br />
Process<br />
The plasma arc cutting<br />
Cutting performance<br />
· Up to max. 40 mm split cutting<br />
Parent metals<br />
· All electrically conducting metals, also if they<br />
are coated<br />
· Stainless steel<br />
· Aluminum<br />
· Steel<br />
· Non-ferrous heavy metal<br />
Typical applications<br />
· Plant engineering, container, machine, steel<br />
construction<br />
· Construction of chemical plants<br />
· Overhaul / Repaired<br />
· Industry plants and pipeline construction<br />
· Assembly <strong>com</strong>panies<br />
Modern inverter technology<br />
Super light weighted!<br />
Pressure regulator<br />
Quality<br />
Made in<br />
Europe<br />
Display air deficiency<br />
Display overheating<br />
Pressure display<br />
Setting cutting current<br />
Connection<br />
ground cable<br />
PRO-CUT 120<br />
Connection<br />
welding torch<br />
Pressure switch air test<br />
76
Series PRO-CUT Tornado 35 S 70 90 120<br />
Item No. 108 7059 108 7065 108 7061 108 7062 108 7120<br />
€ plus VAT 1'599.00 1'185.00 2'519.00 2'849.00 4'399.00<br />
Technical data<br />
Welding torch type (Connection) firmly installed firmly installed Euro Euro Euro<br />
Setting range (A) 15-25 5-35 26-70 26-90 25-120<br />
Quality cut steel (ST37) about (mm) 6 10 20 25 35<br />
Split cut steel (ST37) about (mm) 10 12 25 30 40<br />
Quality cut stainless steel about (mm) 3 10 20 25 28<br />
Split cut stainless steel about (mm) 4 12 23 27 32<br />
Quality cut ALUMINUM about (mm) 4 7 18 23 28<br />
Split cut ALUMINUM about (mm) 6 10 21 25 32<br />
Air required (l/min.) - 100 200 200 200<br />
Pressure (bar.) - 3,5-4,0 5 5 6<br />
Mains voltage (V) 230 ±10% 230 ±10% 3 x 400 ±10% 3 x 400 ±10% 3 x 400 ±10%<br />
Frequency (Hz) 50/60 50/60 50/60 50/60 50/60<br />
Open-circuit voltage (V) 270 270 250 250 450<br />
Power consumption Plasma (kVA) 2,4 4,1 11,2 15,3 13,2<br />
Max. current consumption (A) 18 21 19 2638<br />
Fuse (A) 16 slow-blow 16 slow-blow 16 slow-blow 25 slow-blow 25 slow-blow<br />
Plasma Switching on time (%) 25-50% 35-50% 70-60% 90-40% 120-40%<br />
Plasma welding current ED 100% (A) 20 22 55 55 80<br />
Power factor [cos phi] 0.85 0.85 0.85 0.85 0.85<br />
Protective system IP 23 IP 21 IP 21 IP 21 IP 23<br />
Insulation class F F F F F<br />
Working temperature (°C) -10 +40 -10 +40 -10 +40 -10 +40 -10 +40<br />
Dimensions (mm) 470 x 150 x 245 475 x 150 x 220 475 x 150 x 220 420 x 180 x 270 420 x 180 x 270<br />
Weight (kg) 10 10 16 17 29<br />
The right to make technical modifications is reserved. Schweißkraft devices are supplied with the<br />
S-sign according to the standard EN 60 974-1.<br />
Scope of delivery PRO-CUT Tornado:<br />
Plasma device, welding torch 4m, Battery grounding cable<br />
Scope of delivery PRO-CUT 35<br />
Plasma device, welding torch 5m, Battery grounding cable<br />
Scope of delivery PRO-CUT 70 / PRO-CUT 90 / PRO-CUT 120:<br />
Plasma device, welding torch 6m, Battery grounding cable<br />
Plasma<br />
Cutting performance of quality<br />
PRO-CUT Tornado<br />
Quality cut about 6 mm*<br />
6 mm<br />
PRO-CUT 35<br />
Quality cut about 10 mm*<br />
10 mm<br />
PRO-CUT 70<br />
Quality cut about 20 mm*<br />
20 mm<br />
PRO-CUT 90<br />
Quality cut about 25 mm*<br />
25 mm<br />
PRO-CUT 120<br />
Quality cut about 35 mm*<br />
35 mm<br />
*in steel<br />
77
Plasma cutting devices<br />
Plasma welding torch S25K, air cooled<br />
for PRO-CUT Tornado<br />
Plasma welding torch S45, air cooled<br />
for PRO-CUT 35<br />
Item No. Designation<br />
133 9606 Plasma welding torch S25K<br />
€ plus VAT<br />
225.00<br />
Item No. Designation<br />
133 3100 Plasma welding torch S45<br />
€ plus VAT<br />
245.00<br />
No. Designation PU Item No.<br />
1 Welding torch body 1 133 3125<br />
2a Electrode short 10 133 3110<br />
2b Electrode long 10 133 3111<br />
3 Diffuser 2 133 3112<br />
4a Cutting nozzle 0.6 mm 10 133 3113<br />
4a Cutting nozzle 0.8 mm 10 133 3118<br />
4a Cutting nozzle 0.9 mm 10 133 3117<br />
4b Cutting nozzle long 0.65 mm 10 133 3142<br />
4b Cutting nozzle long 0.90 mm 10 133 3143<br />
5 Outer protection tip 2 133 3127<br />
6 Spacing spring 10 133 3120<br />
7 Carriage 1 133 3141<br />
30 Handle shell <strong>com</strong>plete 1 133 3124<br />
30a Switch short, 2-pole 1 133 3126<br />
Cycle cutting appliance 1 133 3121<br />
Kit of wearing parts S25 K 1 133 3104<br />
€ plus VAT/piece<br />
100.71<br />
2.90<br />
3.60<br />
12.90<br />
2.90<br />
2.90<br />
2.90<br />
2.76<br />
2.76<br />
14.85<br />
1.20<br />
31.99<br />
21.20<br />
5.09<br />
69.00<br />
92.90<br />
No. Designation PU Item No.<br />
1 Welding torch body 1 133 3125<br />
2a Electrode short 10 133 3110<br />
2b Electrode long 10 133 3111<br />
3 Diffuser 2 133 3112<br />
4a Cutting nozzle 0.6 mm 10 133 3113<br />
4a Cutting nozzle 0.8 mm 10 133 3118<br />
4a Cutting nozzle 0.9 mm 10 133 3117<br />
4b Cutting nozzle long 0.65 mm 10 133 3142<br />
4b Cutting nozzle long 0,90 mm 10 133 3143<br />
5 Outer protection tip 2 133 3119<br />
6 Spacing spring 10 133 3120<br />
7 Carriage 1 133 3141<br />
30 Handle shell <strong>com</strong>plete 1 133 3124<br />
30a Switch short, 2-pole 1 133 3126<br />
Cycle cutting appliance 1 133 3121<br />
Kit of wearing parts S45 K 1 133 3101<br />
€ plus VAT/piece<br />
100.71<br />
2.90<br />
3.60<br />
12.90<br />
2.90<br />
2.90<br />
2.90<br />
2.76<br />
2.76<br />
13.50<br />
1.20<br />
31.99<br />
21.20<br />
5.09<br />
69.00<br />
85.00<br />
Technical data:<br />
Charge: 20 A (ED 35%)<br />
Pressure:<br />
2.0 bar<br />
Pressure consumption: 31 l/min.<br />
Technical data:<br />
Charge: 40 A (ED 60%)<br />
Pressure:<br />
5.0 bar<br />
Pressure consumption: 115l/min.<br />
78
Plasma welding torch A81, air-cooled<br />
PRO-CUT 70/90<br />
Plasma welding torch A151, air-cooled<br />
PRO-CUT 120<br />
Item No. Designation<br />
133 9201 Plasma welding torch A81, 6m<br />
€ plus VAT<br />
265.00<br />
Item No. Designation<br />
133 9600 Plasma welding torch A151, 6m<br />
€ plus VAT<br />
395.00<br />
No. Designation PU Item No.<br />
1 Welding torch body 1 133 9221<br />
1a Diffuser tube short 1 133 9222<br />
1b Diffuser tube long 1 133 9223<br />
2 O-Ring 10 133 9015<br />
4 Diffuser 5 133 9016<br />
5 Electrode short 10 133 9225<br />
7 Cutting nozzle 50A 1,0 mm 10 133 9020<br />
7 Cutting nozzle 80A 1,2 mm 10 133 9022<br />
8 Electrode long 10 133 9226<br />
9 Cutting nozzle long 1,2 mm 10 133 9025<br />
10 Outer protection nozzle 2 133 9030<br />
18 Spacing piece 2 tips 2 133 9033<br />
19 Spacing spring 10 133 9034<br />
20 Spacing piece 4 tips 2 133 9036<br />
21 Carriage 1 133 9040<br />
22 Contact protection long 1 133 9041<br />
30 Handle shell <strong>com</strong>plete 1 133 9518<br />
30a Switch short, 2-pole 1 133 9632<br />
30b Ball joint incl. clamping ring 1 133 9224<br />
Kit of wearing parts A81 1 133 9230<br />
€ plus VAT/piece.<br />
124.00<br />
3.80<br />
4.55<br />
0.71<br />
11.55<br />
2.39<br />
2.10<br />
2.10<br />
2.59<br />
2.70<br />
14.75<br />
7.85<br />
1.10<br />
7.85<br />
23.35<br />
10.20<br />
35.50<br />
5.15<br />
8.75<br />
56.00<br />
No. Designation PU Item No.<br />
1 Welding torch body 133 9621<br />
2 O-Ring 10 133 9515<br />
1a Diffuser tube 1 133 9622<br />
4 Electrode short 10 133 9520<br />
4 Electrode long 10 133 9521<br />
5 Diffuser 2 133 9522<br />
6 Cutting nozzle 1.4 mm 10 133 9524<br />
6 Cutting nozzle 1.6 mm 10 133 9526<br />
6 Cutting nozzle 1.8 mm 10 133 9528<br />
6 Cutting nozzle 3.0 mm 10 133 9530<br />
6a Cutting nozzle long 50A 1.1 mm 10 133 9523<br />
6b Cutting nozzle long 1.4 mm 10 133 9634<br />
6b Cutting nozzle long 1.7 mm 10 133 9637<br />
6b Cutting nozzle long 1.9 mm 10 133 9639<br />
7 Outer protection nozzle conical 2 133 9546<br />
€ plus VAT/piece.<br />
199.40<br />
1.89<br />
4.15<br />
3.94<br />
5.79<br />
10.84<br />
2.76<br />
2.76<br />
2.76<br />
2.76<br />
6.52<br />
7.75<br />
5.79<br />
5.79<br />
25.05<br />
7a Outer protection nozzle cylindrical 2 133 9541 25.05<br />
7b Outer protection nozzle contact 2 133 9626 28.00<br />
8 Spacing piece 10 133 9544<br />
5.78<br />
8a Spacer 10 133 9545<br />
8.95<br />
9 Spacing piece 10 133 9543<br />
5.78<br />
9a Spacer 10 133 9550 8.95<br />
10 Spring holder attachment 10 133 9548 11.20<br />
10a Spacing spring 10 133 9549 2.66<br />
12 Spacing piece 2 tips 10 133 9552 8.85<br />
13 Spacing piece 4 tips 10 133 9553<br />
9.20<br />
21 Carriage 1 133 9559 25.05<br />
22 Nozzle protection contact 10 133 9627 15.20<br />
22a Nozzle protection 10 133 9628 17.50<br />
30 Handle shell <strong>com</strong>plete 1 133 9518 35.50<br />
30a Switch short, 2-pole 1 133 9632<br />
5.15<br />
30b Ball joint incl. clamping ring 1 133 9631 10.50<br />
Kit of wearing parts A 15 11133 9640 75.00<br />
Plasma<br />
Technical data:<br />
Charge: 60 A (ED 100%) / 80 A (ED 60%)<br />
Pressure:<br />
5.0 bar<br />
Pressure consumption: 155 l/min.<br />
Technical data:<br />
Charge: 120 A (ED 100%) / 150 A (ED 60%)<br />
Pressure:<br />
5.0 bar<br />
Pressure consumption: 230 l/min.<br />
79
Electrochemical<br />
metal working<br />
CLEANO 1<br />
CLEANO 1<br />
CLEANO RS
Made in Germany<br />
CLEANO-for electrochemical cleaning of<br />
seams on stainless steel <strong>com</strong>ponents,<br />
electropolishing and dark marking of<br />
electrically conducting surfaces.<br />
The SCHWEISSKRAFT CLEANO 1-the AC / DC device for<br />
electrochemical treatment for steel, stainless steel and aluminum.<br />
Most modern technology and an impressive procedure allow an<br />
entirely new type of cleaning of welds. The disadvantages of<br />
mechanical and chemical treatment will thus be stopped.<br />
Easy-to-use on-site, cost efficient and kind to humans, the<br />
environment and the product.<br />
Cleaning / Electropolishing / Marking<br />
Model CLEANO 1<br />
Item No.<br />
123 1124 SK<br />
€ plus VAT 1'100.00<br />
Technical data<br />
Dimensions of the cartridge (WxHxD) 143 x 300 x 270 mm<br />
Voltage: primary 230 volts, 50-60 hertz<br />
secondary 24 volts, 16 amperes, 50 hertz<br />
...cleaning<br />
The oxide film will be easily removed<br />
without producing edges. At the same<br />
time, the place is passivated<br />
(protected from corrosion), so that no<br />
further working cycles are required.<br />
Compared to cleaning and mordanting<br />
with acid, the process is considerably<br />
more reasonably priced. The used<br />
chemicals do not contain any hazardous<br />
materials and there is no mandatory<br />
labeling.<br />
Initial equipment kit <strong>com</strong>plete in a case for CLEANO 1 with:<br />
· 1 x coal die anode 60°<br />
· DUSA AH 1 liter / DUSA C 500 ml<br />
· 20 x polishing felts 60 x 40 x 2.5 mm<br />
· 20 x cleaning and marking felt strips 60 x 38 x 2.6 mm<br />
· High-performance electrolyte ET 100 ml for marking<br />
on stainless steels<br />
· 2 x plastic wide-neck containers 500 ml<br />
· 1 measuring cable with plug 2m, red and black each<br />
· 1 x tapping clip red<br />
Item No. 123 1124 ES € 199.00 plus VAT<br />
Cleaning / Electropolishing / Marking<br />
Grey edges (heat introduction zones)<br />
beside the weld caused by modifications<br />
of the material, may easily be removed<br />
when welding. With this process you<br />
may polish stainless steel until it is<br />
highly polished. Even for 3-dimensional<br />
mirror material, an even surface is<br />
produced.<br />
Treatment<br />
...dark marking<br />
By reacting of an electrolyte in<br />
connection with a template produced<br />
according to your requirements you<br />
may mark permanently in dead black<br />
graphs, trade marks, type,<br />
plates machine numbers, scales,<br />
hand-writings and logos even on<br />
cylindrical <strong>com</strong>ponents. The<br />
electrolyte is ph-neutral and does not<br />
require neutralization.<br />
Cleaning / Polishing<br />
Model<br />
CLEANO RS Set<br />
Item No.<br />
123 0924 SK<br />
€ plus VAT 949.00<br />
Technical data<br />
Dimensions device:(W x H x D) 125 x 225 x 275 mm<br />
Voltage: primary 230 volts, 50-60 hertz<br />
secondary 24 volts, 6.5 amperes, 50 hertz<br />
Complete in a case with:<br />
· 1 x cleaning and marking device<br />
· 2 x plastic wide-neck containers 500 ml<br />
· Dusa AH 1 l/ Dusa B 1 lDusa “C” 500 ml 123 2020 DC<br />
· 1 x cable black and red 2m each<br />
· 1 x tapping clip<br />
· 20 polishing felts (yellow) and 20 cleaning felts (white)<br />
· Stamp 60° 1026 ST<br />
81
MIG-MAG Electrochemical inert gas metal welding working devices<br />
Designation<br />
Item No.<br />
€plus VAT<br />
Designation<br />
Item No.<br />
€ plus VAT<br />
Coal die anode 90°<br />
123 1025 ST<br />
85.00<br />
Spare coal die anode 60°, horizontally<br />
bored with M 6 thread<br />
123 1026 AK<br />
27.90<br />
Spare coal die anode 90°,<br />
vertically bored with thread<br />
123 1026 AG<br />
19.90<br />
35 mm<br />
10 mm<br />
for die 1026 SV<br />
26 mm<br />
for die 1025 ST<br />
39 mm<br />
130 mm<br />
35 mm<br />
16,75 mm<br />
Coal die anode 60°123 1026 ST<br />
95.00<br />
Cleaning pen 130 mm<br />
123 1027 ST<br />
43.00<br />
Spare coal die anode 60°,<br />
vertically bored with thread<br />
30 mm<br />
123 1026 AS<br />
for die 1026 ST<br />
27.90<br />
Cleaning pen kit 130 mm<br />
incl. 100 tips 123 1027 RS<br />
61.50<br />
15 mm<br />
25 mm<br />
Coal die anode 30°, vertically 123 1026 SD<br />
100.00<br />
Insert with round tips:<br />
28.5 mm (bag with 100 pcs) 123 1027 OS<br />
24.90<br />
Coal die anode 30°<br />
vertical with extension<br />
123 1026 DV<br />
110.00<br />
Spare O-rings<br />
26 x 2 mm (bag with 10 pcs) 123 1205 OR<br />
26 x 2 mm (bag with 100 pcs) 123 1127 OR<br />
6.50<br />
60.00<br />
Spare coal die anode 30°, vertically<br />
bored with M 10 thread<br />
123 1026 AD<br />
29.90<br />
Coal die anode 30°<br />
horizontal<br />
Coal die anode 30°<br />
horizontal, with extension<br />
123 1026 SH<br />
123 1026 VH<br />
100.00<br />
110.00<br />
Measuring cable<br />
red 2 m incl. plug,<br />
ø 4 mm coupler<br />
black 2 m incl. plug,<br />
ø 4 mm coupler<br />
red 5 m incl. plug,<br />
ø 4 mm coupler<br />
black 5 m incl. plug,<br />
ø 4 mm coupler<br />
123 1125 KR<br />
123 1125 KS<br />
123 1150 KR<br />
123 1150 KS<br />
14.90<br />
14.90<br />
23.90<br />
23.90<br />
Spare coal die anode 30°, horizontally<br />
bored with M 10 thread<br />
123 1025 AD<br />
29.90<br />
Coal die anode 60°<br />
horizontal, with extension<br />
123 1026 SV<br />
99.00<br />
Tapping clip red for plug ø 4 mm 123 1126 KL<br />
Acid-proof apron<br />
123 1200 SS<br />
Protective dust mask<br />
123 1201 SM<br />
Full-vision protector<br />
123 1202 SB<br />
Protective gloves (1 pair)<br />
123 1203 HS<br />
Working scissors made of VA steel 8’’123 1204 AS<br />
Protective skin cream in dispenser 150 ml 123 2400 HC<br />
Case with wide neck 500 ml<br />
incl. seal<br />
123 2500 WB<br />
8.90<br />
11.00<br />
2.50<br />
11.50<br />
5.00<br />
8.50<br />
13.90<br />
2.90<br />
82
Designation<br />
Item No.<br />
€ plus VAT<br />
Designation<br />
Item No.<br />
EUR plus VAT<br />
Cleaning and marking felt strips<br />
38 x 60 x2.6 mm,<br />
bag of 20 pcs 123 1206 SF<br />
38 x 60 x2.6 mm,<br />
bag of 100 pcs<br />
123 1207 SF<br />
Marking felt coil,<br />
1 m x 60 mm x 2.6 mm, 10 pcs 123 1208 SF<br />
Polishing felts<br />
40 x 60 x 2.5 mm,<br />
bag of 20 pcs 123 1216 PF<br />
40 x 60 x 2.5 mm,<br />
bag of 100 pcs<br />
123 1217 PF<br />
Coil 25 m x 40 mm x 2 mm<br />
123 1218 PF<br />
Aramide ribbon roll<br />
Coil 5 m x 40 mm x 2 mm<br />
123 1212 PF<br />
Coil 25 m x 40 mm x 2 mm<br />
123 1213 PF<br />
Marking felt Marking felt coil Polishing felt Aramide ribbon<br />
roll<br />
Electrolyte<br />
For cleaning bright steels,<br />
Dusa “AH” 1 liters<br />
For cleaning bright steels,<br />
Dusa “AH” 5 liters<br />
For cleaning mat steels,<br />
Dusa “B” 1 liters<br />
For cleaning mat steels,<br />
Dusa “B” 5 liters<br />
For electrochemically polishing,<br />
Dusa “C” 500 ml<br />
For electrochemically polishing,<br />
Dusa “C” 1 liters<br />
Short-term templates<br />
blue, 210 x 275 mm, 10 pcs.<br />
white, 230 x 385 mm, 10 pcs.<br />
123 2030 DH<br />
123 2035 DH<br />
123 2011 DB<br />
123 2015 DB<br />
123 2020 DC<br />
123 2021 DC<br />
123 1015 KB<br />
123 1011 KS<br />
7.90<br />
37.90<br />
39.00<br />
9.90<br />
47.90<br />
110.00<br />
26.00<br />
130.00<br />
14.90<br />
67.90<br />
14.90<br />
67.90<br />
15.90<br />
31.90<br />
36.00<br />
36.00<br />
· Suitable for creating your proper patterns<br />
· For your own marking with a typewriter,<br />
ball point pen or matrix printer<br />
· For continuous serial numbers, marking for<br />
tools, etc.<br />
· For matrix printer also available in continuous<br />
roll<br />
Label printer brother P-touch 3600<br />
123 3600 PT<br />
·Comfortable labeling system<br />
with USB connection for TZ<br />
tape cassettes 6-36 mm<br />
· Z tape cassettes up to 36 mm band width, max. printing height 27 mm,<br />
up to 16 rows imprint, 360 dpi printing resolution, 20 mm / sec. printing<br />
speed, automatic band cutting, automatic half cutting, 8<br />
different multi-cutting variants, integrated power supply connection,<br />
large LC display with 3 rows of 20 characters, USB interface (V 1.1), 30<br />
frames / background patters, tab stop function<br />
· Scope of delivery: Manual, 1 TZ tape cassette (24 mm, black on white),<br />
editor software for PC/MAC on CD, USB, 1 separating and polishing pin,<br />
power supply unit<br />
Label printer brother P-touch 9500PC123 9500 PC<br />
· Professional labeling system<br />
for PC and MAC<br />
· Band widths 6, 9, 12, 18, 24 and 36 mm, automatic band first cut and<br />
cut-off, adjustable label length, interfaces: RS-232 C serial and USB<br />
editor software 4.0 for Windows and MAC, lots of auto functions,<br />
optionally network-<strong>com</strong>patible, printing speed up to 40 mm/sec.,<br />
resolution 360 dpi, 16 different barcodes, graphic mode up to 720 dpi<br />
resolution, import of Excel tables and databases, printing of imported<br />
graphics and logos, utilization of all PC integrated fonts and symbols<br />
· Scope of delivery: Manual, 1 TZ tape cassette, software on CD-ROM, USB<br />
cable, band collector<br />
Special labeling tape for label printer Brother<br />
18 mm x 3 m 123 1410 ST<br />
24 mm x 3 m 123 1510 ST<br />
36 mm x 3 m 123 1610 ST<br />
485.00<br />
435.00<br />
21.90<br />
29.90<br />
36.90<br />
Treatment<br />
Label printer P-touch 2700 VP<br />
123 2700 VP<br />
199.00<br />
Special labeling tape for label printer Casio<br />
18 mm 123 1800 XR<br />
24 mm 123 2400 XR<br />
29.90<br />
34.90<br />
New<br />
· Comfortable labeling system with<br />
USB connection for TZ tape<br />
cassettes 3.5-24 mm<br />
· USB connection to PC, time and<br />
date function, incl. software<br />
package for PC/MAC,<br />
band width 3.5/6/9/12/18 and 24 mm, 8 font sizes, 10 different<br />
printing styles, frame function, background illuminated display,<br />
multiple printout up to 99 times, continuous numbering, automatic<br />
band cutting, 9 different barcode, adjustable label length<br />
· Scope of delivery: Power supply adapter, 1 TZ tape cassette (24mm,<br />
black on white), USB cable and box<br />
Long-term template 1<br />
Effective surface 25 x 15 mm, framed 123 1001 SB<br />
Effective surface 25 x 15 mm, unframed 123 1001 SU<br />
· Individually produced according to<br />
your requirements<br />
· Production is performed using your<br />
graphs, trade marks, type<br />
plates, machine numbers, marking<br />
numbers, scales, types and logos<br />
· Very long service life<br />
· Up to 5000 signatures may be performed with one template<br />
13.20<br />
9.00<br />
83
Electrochemical MIG-MAG inertmetal gas welding workingdevices<br />
Designation It Item No. em No. € EUR plus plus VAT VAT<br />
Long-term template 2<br />
Effective surface 54 x 32 mm, framed 123 1002 SB<br />
Effective surface 54 x 32 mm, unframed 123 1002 SU<br />
Effective surface 54 x 16 mm, framed 123 1012 SB<br />
Effective surface 54 x 16 mm, unframed 123 1012 SU<br />
Long-term template 3<br />
Effective surface 85 x 54 mm, framed 123 1003 SB<br />
Effective surface 85 x 54 mm, unframed 123 1003 SU<br />
Effective surface 85 x 27 mm, framed 123 1013 SB<br />
Effective surface 85 x 27 mm, unframed 123 1013 SU<br />
Long-term template 4<br />
Effective surface 128 x 85 mm, framed 123 1004 SB<br />
Effective surface 128 x 85 mm, unframed 123 1004 SU<br />
Effective surface 128 x 42.5 mm, framed 123 1014 SB<br />
Effective surface 128 x 42.5 mm, unframed 123 1014 SU<br />
Long-term template 5<br />
Effective surface 170 x 108 mm, Al frame 123 1005 SA<br />
Effective surface 170 x 108 mm, framed 123 1005 SB<br />
Effective surface 170 x 108 mm, unframed 123 1005 SU<br />
Effective surface 170 x 54 mm, frame 123 1015 SB<br />
Effective surface 170 x 54 mm, unframed 123 1015 SU<br />
Long-term template 6<br />
Effective surface 257 x 170 mm, Al frame 123 1006 SA<br />
Effective surface 257 x 170 mm, framed 123 1006 SB<br />
Effective surface 257 x 170 mm, unframed 123 1006 SU<br />
Effective surface 257 x 85 mm, framed 123 1016 SB<br />
Effective surface 257 x 85 mm, unframed 123 1016 SU<br />
18.60<br />
11.40<br />
15.60<br />
8.80<br />
37.80<br />
23.40<br />
29.00<br />
15.40<br />
73.80<br />
45.60<br />
57.60<br />
30.40<br />
150.00<br />
128.40<br />
91.20<br />
88.80<br />
61.20<br />
240.00<br />
226.80<br />
183.60<br />
158.40<br />
121.80<br />
Long-term template customized size<br />
larger than A4 123 1007 SU<br />
Al frame (20 x 20 mm) for<br />
long-term template up to A4<br />
123 1010 AR<br />
Type matter cost for long-term template<br />
with exposure pattern (per unit) 123 1000 SD<br />
Type matter cost for long-term template<br />
according to pattern (per unit)<br />
123 1000 SK<br />
upon request<br />
48.50<br />
15.00<br />
30.00<br />
Marking-Galvanizing<br />
Electrolyte for marking<br />
of VA-(1.4301), 100 ml<br />
of VA-(1.4301), 500 ml<br />
of VA-(1.4301), 1 liters<br />
of chrome vanadium, 100 ml<br />
of chrome vanadium, 500 ml<br />
of chrome vanadium, 1 liter<br />
of chrome vanadium, 5 liter<br />
of Ms, Cu, tin, 100 ml<br />
of Ms, Cu, tin, 500 ml<br />
123 2101 ET<br />
123 2105 ET<br />
123 2111 ET<br />
123 2120 EC<br />
123 2125 EC<br />
123 2126 EC<br />
123 2127 EC<br />
123 2130 EM<br />
123 2135 EM<br />
9.90<br />
44.90<br />
86.90<br />
9.90<br />
44.90<br />
86.90<br />
389.90<br />
9.90<br />
44.90<br />
Electrolyte for negative marking<br />
100 ml 123 2170 EN<br />
500 ml 123 2175 EN<br />
Preservative to care steels<br />
100 ml 123 2310 EN<br />
500 ml 123 2315 EN<br />
1000 ml 123 2311 EN<br />
9.90<br />
44.90<br />
3.90<br />
18.90<br />
37.90<br />
84
Electrode grinding device<br />
ESG 1<br />
for TIG electrodes<br />
Welding accessories<br />
85
Electrode grinding device<br />
Electrode grinding device ESG 1-best welding results<br />
due to optimum grinded electrodes.<br />
Arguments which will<br />
convince you...<br />
· For grinding of electrodes from 1.0-4.0 mm<br />
· Minimum grinding of the material at the electrode<br />
of only 0.3 mm concerning integrated setting gauge<br />
· Therefore, the electrode may be regrinded up to<br />
200 times instead of only 50-100 times<br />
· No annealing when grinding<br />
· Integrated suction with P3 dust filter, therefore the<br />
user is perfectly safe-guarded<br />
· Optimized for use in the workshop<br />
and for assembly<br />
· Precision control of the electrode inside a tool<br />
holder<br />
· Also for start grinding of short electrodes (up to 15<br />
mm) e.g. for orbital welding devices<br />
· By simple setting you may use 3 grinding levels of<br />
the diamond disk, thus the service life of the<br />
diamond disk is three times longer<br />
· Continuously variable grinding angle of 15-180°<br />
· You may also directly grind electrodes with metal<br />
drops, which saves time and prevents the<br />
electrode from breaking<br />
· High-performance engine of 650 watts<br />
· Integrated sight glass<br />
Why start grinding of electrodes?<br />
In order to avoid striking problems and a creeping arc<br />
when DC TIG welding, the electrodes should be grinded<br />
pointed to the current conduction! For AC TIG<br />
welding a thin arc on the electrode from Ø 1.6 mm in<br />
current conduction direction of a phase needs to be<br />
grinded!<br />
With the ESG 1 electrodes can be regrinded up to 200<br />
times (from 15 mm length up to Ø 4.0 mm on)!<br />
· Integrated suction incl.<br />
disposable filter element<br />
Scope of delivery ESG 1<br />
· Driving motor<br />
· Grinding spindle with filter case<br />
and filter<br />
· Electrode holders<br />
· Diamond disk Ø 40 mm<br />
· Collet chucks for electrodes<br />
1.6/2.4/3.2 mm<br />
· Operating tools, 2 x Allen key<br />
8/4 mm, 2 x wrench 13-17/13-14<br />
· Sanitation bag for disposable filter<br />
· In plastic case<br />
Scope of delivery with case<br />
· Continuously variable angle<br />
setting from 15°-180°<br />
Electrode grinding device ESG 1<br />
Item No. 169 0100<br />
€ plus VAT 610.00<br />
Technical data<br />
Electrode Ø<br />
1.0-4.0 mm<br />
Grinding angle continuously variable 15°-180°<br />
Electrode length<br />
min. 15 mm<br />
Capacity<br />
650 watts<br />
Current supply<br />
230 volts<br />
Revolutions infinitely variable 8.000-32.000 1/min<br />
Diamond disk<br />
Ø 40 mm<br />
Weight<br />
2.5 kg<br />
Accessories Item No. € plus VAT<br />
Diamond disk 40 mm 169 0102 63.00<br />
Electrode holder 169 0103 48.90<br />
Collet chuck 1.0 mm 169 0105 14.90<br />
Collet chuck 1.6 mm 169 0106 14.90<br />
Collet chuck 2.0 mm 169 0107 14.90<br />
Collet chuck 2.4 mm 169 0108 14.90<br />
Collet chuck 3.2 mm 169 0109 14.90<br />
Collet chuck 4.0 mm 169 0110 14.90<br />
Filter cartridge 169 0117 18.90<br />
Sanitation bag 169 0121 2.50<br />
· Continuously variable speed<br />
regulation using the<br />
handwheel<br />
86
Welding accessories<br />
Neu<br />
Neu<br />
Neu<br />
Neu<br />
Neu<br />
Pressure regulator<br />
Spray for nozzles<br />
Electrodes<br />
Electrode holder<br />
Welding hand shield<br />
Basket coil adapter<br />
Ground terminals<br />
Welding wire<br />
Welding safety glasses<br />
Welding safety goggles<br />
Welding safety helmets<br />
Welding cable<br />
Welding gauge<br />
Welding rods<br />
Welding place equipment<br />
Technical gases<br />
Welding clamps<br />
Magnetic screws clamp<br />
Vice-grip wrench<br />
Welding angle magnets<br />
Metall corner clamps<br />
Schweißzubehör<br />
87
Automatic welding safety helmetsfirst-class<br />
quality, proven a thousand times!<br />
The advantages of the VarioProtect<br />
Safety helmets at a glance:<br />
· Complete protection of face and<br />
front of the throat against<br />
radiation and sparks<br />
· Effective protection of the eyes<br />
· Fully automated dimming in only<br />
1/30.000 sec., as soon as the arc<br />
is lit<br />
· Adapting of the required<br />
protective level from 9 to 13<br />
using the handwheel at the<br />
outside of the helmet.<br />
It is not necessary to take off the<br />
helmet.<br />
· Both hands can be used to<br />
position the torch and the<br />
material<br />
· ON/OFF automatic<br />
· Operation with solar cells<br />
· Produced and tested according to<br />
the standard EN 379 and EN 175<br />
· Tested for practical suitability by<br />
welding technologists<br />
· Due to the ON/OFF automatic,<br />
you do not need to actuate a key.<br />
· Using the delay switch, you can<br />
set the response time from dark<br />
to clear as required.<br />
· The welding helmet is tested<br />
according to EN 175 and<br />
guarantees a <strong>com</strong>plete<br />
protection of your cervix. The<br />
special shape of the helmet<br />
avoids scratches on the<br />
supplementary pane when you<br />
put down the helmet. A bead at<br />
the top and the bottom of the<br />
helmet provides and extra<br />
protection against sparks.<br />
· Can be used for MIG/MAG, TIG or<br />
electrode welding as well as for<br />
sanding. Not appropriate to be<br />
used for laser welding,<br />
oxygen and acetylene<br />
welding/cutting<br />
processes<br />
Tested according to the standards EN 379 and EN 175<br />
Extremely light-weighted-only 460 g!<br />
exchangeable headband<br />
VarioProctect L; Field of view 98 x 43 mm<br />
VarioProctect XL; Field of view 98 x 55 mm<br />
Automatic welding filter<br />
· The VarioProtect ® automatic<br />
welding filters are both<br />
continuously variably from 9 to 13<br />
· Controlled over the electronics,<br />
the liquid crystal elements are<br />
acting as blinds which<br />
recognize the arc and<br />
immediately react upon it by<br />
showing a darker or clearer image<br />
· Additionally for both models it is<br />
possible to set the sensibility<br />
continuously variable and to<br />
switch-over response time from<br />
dark to clear into several steps<br />
· The built in UV/IR filter will<br />
protect you from dangerous<br />
radiations<br />
· Additionally for both models it is<br />
possible to deactivate the<br />
automatic dimming of the<br />
welding filter using the selector<br />
switch. In the "grinding" mode it<br />
is also possible to use the<br />
VarioProtect helmet for sanding<br />
The <strong>com</strong>fortable headband<br />
· Maximum wearing <strong>com</strong>fort due to<br />
easily adjustable headband. The<br />
headband can be rapidly<br />
replaced with a click<br />
mechanism. The transpiration<br />
band can be exchanged.<br />
88
Welding safety helmets<br />
Designation Item No. € plus VAT<br />
Designation<br />
Item No.<br />
€ plus VAT<br />
Automatic welding safety helmet VarioProtect ® L<br />
· continuously variable DIN 9-13<br />
· Response time 1/30.000 sec.<br />
· 2 sensors<br />
Automatic welding safety helmet VarioProtect ® XL<br />
· continuously variable DIN 9-13<br />
· Response time 1/30.000 sec.<br />
· 4 sensors<br />
· Carbon design<br />
Response time 1/30.000 sec.<br />
extra großes Sichtfeld<br />
Reaktionszeit 1/30.000 s<br />
VarioProtect ® Xl 165 4000<br />
69.90<br />
VarioProtect ® Xl 165 4001<br />
89.90<br />
Field of view<br />
98 x 43 mm<br />
Dimensions of the cartridge 110 x 90 x 9 mm<br />
Current supply<br />
solar cells<br />
ON/OFF<br />
fully automated<br />
UV/IR protection permanently DIN 16<br />
Protection level<br />
DIN 9 to13<br />
Shade 4<br />
Class 1/2/3<br />
Switch-over response time 1/30.000 sec. (from clear to dark)<br />
Delay<br />
0.25-0.8 s (adjustable in 3 steps:<br />
"Short“-"Middle“-"Long“)<br />
Sensitivity<br />
continuously adjustable<br />
Material<br />
high-quality, impact-proof<br />
Polyamide nylon<br />
Total weight<br />
460 g<br />
Field of view<br />
98 x 55 mm<br />
Dimensions of the cartridge 110 x 90 x 9 mm<br />
Current supply<br />
solar cells + replaceable battery<br />
ON/OFF<br />
fully automated<br />
UV/IR protection at any time up to color DIN 16<br />
Protection level<br />
DIN 9 to13<br />
Shade 4<br />
Class 1/2/3<br />
Switch-over response time 1/30.000 sec. (from clear to dark)<br />
Delay<br />
0.25-0.8 s (adjustable in two steps:<br />
"Short"-"Long")<br />
Sensitivity<br />
continuously adjustable<br />
Material<br />
high-quality, impact-proof<br />
Polyamide nylon<br />
Total weight<br />
480 g<br />
Welding<br />
accessories<br />
Spare parts VarioProtect® L<br />
Pos. Designation Item No PU (pcs)<br />
1 Exterior supplementary pane 166 2001 1<br />
2 Interior supplementary pane 166 2002 1<br />
3 Welding helmet housing 166 2004 1<br />
4 Headband front (sweat headband) 166 2005 1<br />
5 Headband <strong>com</strong>plete 166 2006 1<br />
1.29<br />
0.90<br />
5.90<br />
1.29<br />
7.50<br />
Spare parts VarioProtect® XL<br />
Pos. Designation Item No PU (pcs)<br />
1 Exterior supplementary pane 166 2001 1<br />
2 Interior supplementary pane 166 2003 1<br />
3 Welding helmet housing 166 2008 1<br />
4 Headband front (sweat headband) 166 2005 1<br />
5 Headband <strong>com</strong>plete 166 2006 1<br />
Spare battery 166 2007 1<br />
1.29<br />
1.09<br />
5.90<br />
1.29<br />
7.50<br />
0.90<br />
89
Speedglas ® automatic welding safety helmetsthe<br />
Non-Plus-Ultra between welders.<br />
Speedglas ® 9002<br />
With electronic control. Speedglas ®<br />
9002 D with two firm, reversible<br />
protection levels DIN 9 and 11. Can<br />
be manually upgraded with a toned<br />
interior DIN 1 protective pane to<br />
another protection level (DIN 10 and<br />
12)<br />
Automatic welding filter<br />
Each Speedglas filter is a laminate<br />
of the following seven different<br />
layers:<br />
An UV/IR filter, three polarizers and<br />
three liquid crystal elements.<br />
The UV/IR filter permanently<br />
prevents harmful radiation,<br />
regardless if the filter cartridge is<br />
set to the positions ON, OFF, bright<br />
or dark.<br />
· Controlled over the electronics,<br />
the liquid crystal elements are<br />
acting as blinds which recognize<br />
the arc and immediately react upon<br />
it by showing a darker or clearer<br />
image.<br />
CO2 reduction<br />
The revolutionary series of<br />
helmets Speedglas 9000 consists<br />
of four aerodynamically<br />
constructed alar profiles which emit<br />
carbon dioxide, heat and humidity<br />
to the environment<br />
The result: The exclusively<br />
patented "breathable" helmet<br />
design provides for better working<br />
conditions due to the little amount<br />
of air humidity, heat and CO2 in the<br />
helmet.<br />
The welder feels better and keeps a<br />
“clear head” over the whole long<br />
working day.<br />
Speedglas SideWindows<br />
The side windows allow the welder<br />
for recognize potentially<br />
dangerous parts in his working<br />
environment, even with the closed<br />
eypiece such as for instance<br />
projecting parts, vehicles, obstacles<br />
or other persons.<br />
The welder can move without any<br />
problems within his working area<br />
and is well-protected against UV<br />
and infrared radiation.<br />
Speedglas ® 9100 The new generation!<br />
Welding protection as tailor-made<br />
Safety and <strong>com</strong>fort as never before!<br />
3M Speedglas 9100 welder's head screen-the original at newest<br />
generation with many innovative functions and details:<br />
• new optimized welder's head screen design<br />
• unique patented headband<br />
• new developed high-tech automatic welding filters<br />
in three versions: 9100V / 9100X / 9100XX<br />
3M Speedglas 9100 welder's head screen: More protection, more <strong>com</strong>fort!<br />
The new headband: Fit accurate to the millimeter!<br />
A smooth-running<br />
turning knob<br />
allows an exact fine<br />
adjustment.<br />
Small, medium,<br />
large? Adjustment<br />
of the head width from<br />
size 50 to 64.<br />
Four locking levels determine the<br />
distance between face and<br />
screen. A ninefold raster<br />
adjustment allows an easy angle<br />
adjustment of the screen.<br />
Two adjustable cross belts<br />
provides for an increased<br />
stability of the welder's head<br />
screen and a optimized<br />
weight distribution<br />
Specially constructed<br />
double cushions are<br />
automatically adapting<br />
to the forehead<br />
Very low pivot and<br />
balance point provides for<br />
relieving the neck muscles<br />
and allows easier handling<br />
New side windows<br />
for a better<br />
all-round visibility<br />
Expiration system<br />
protecting the user<br />
against high CO2<br />
concentration and is<br />
equipped with an<br />
anti-fog coating.<br />
Light-weighted,<br />
impact-proof and<br />
resistant to<br />
radiation screen<br />
shell with almost<br />
higher protective<br />
effect<br />
Front shield<br />
reflecting the heat<br />
The new generation of welding filters: Best possible view, a lot of function!<br />
The series Speedglas 9100 includes<br />
three new automatic filters, which are<br />
distinguishing<br />
themselves regarding<br />
the dimensions:<br />
Power supply<br />
V: 45 x 93<br />
X: 54 x 107 mm<br />
XX: 73 x 107 mm<br />
Seven individually pre-selectable protection levels:<br />
Protection level 5 for autogenously welding and<br />
cutting, level 8 for microplasma welding and TIG<br />
welding in the low ampere range as well as<br />
variable protection levels 9 to 13<br />
Most reliable<br />
switch-over reaction due to<br />
enlarged adjustments of<br />
the sensivity.<br />
Spot welding <strong>com</strong>fort<br />
mode prevents from<br />
visual fatigue.<br />
Delay function for<br />
individual pre-selection of the<br />
delay<br />
90
Welding safety helmets<br />
Designation Item No. € plus VAT Designation Item No. € plus VAT<br />
Speedglas ® 9002<br />
Made of polyamide, according to the eye protection<br />
EN 379 and face screen EN 175, order<br />
1/2/2, reaction period 0.4 ms ,<br />
bright-up time adjustable from 100 to 200 ms,<br />
UV/IR buffer degree 13 permanent, lens<br />
coverage 42 x 93 mm, bright degree 3, safety<br />
specifications 5-6, 3 volts lithium<br />
batteries (1500 h)<br />
Speedglas ® 9100<br />
According to the eye protection EN 379,<br />
order 1/1/1/2, reaction period 0.1 ms , bright<br />
up time adjustable from 40 to 1300 ms,<br />
UV/IR buffer degree 13 permanent,<br />
bright degree 3, safety specifications 5,<br />
2x 3V lithium batteries<br />
Welder's head screen with side window and automatic welding filter variable<br />
· Speedglas 9002 D DIN 9/11 162 1850<br />
219.00<br />
Welder's head screen with side window and automatic welding filter variable<br />
· Speedglas 9100 V SF DIN 5/8/9-13 162 1971<br />
315.00<br />
· Speedglas 9100 V SF DIN 5/8/9-13 162 1961<br />
365.00<br />
· Speedglas 9100 V SF DIN 5/8/9-13 162 1981<br />
415.00<br />
Automatic welding filter for welder's head screen<br />
· Speedglas 9002 D DIN 9/11 163 0058<br />
163.00<br />
Automatic welding filter for welder's head screen<br />
· Speedglas 9100 V SF DIN 5/8/9-13 163 0060<br />
· Speedglas 9100 V SF DIN 5/8/9-13 163 0061<br />
· Speedglas 9100 XX SF DIN 5/8/9-13 163 0062<br />
265.00<br />
315.00<br />
365.00<br />
Spare parts Speedglas ® 9002<br />
Pos. Designation Item No PU (pcs)<br />
1 Ear and neck protector leathern (3 pcs) 163 2004<br />
2 Headband with assembly kit 163 2005<br />
3 Headband (rigid) with assembly kit 163 2024<br />
4 Assembly kit for headband 163 2006<br />
5 Transpiration band made of terry 163 2008 2<br />
Transpiration band leathern 163 2009<br />
Transpiration band, cotton, Velcro 163 2010 2<br />
6 Magnifying lens upon request<br />
7 Welding helmet 9000 with side windows<br />
without headband, without front panel 163 2001<br />
8 Batteries, PU 2 pieces 163 2012<br />
9 Exterior supplementary pane, standard 163 2013 10<br />
Exterior supplementary pane, scratch-resistant 163 2014 10<br />
Exterior supplementary pane, heat-resisting 163 2015 10<br />
10 Interior supplementary pane 42x90 mm 163 2016 5<br />
Interior supplementary pane +1 DIN 163 2018 5<br />
Interior supplementary pane +2 DIN 163 2020 5<br />
Interior supplementary pane X 53x103 mm 163 2017 5<br />
Interior supplementary pane X +1 DIN 163 2019 5<br />
Interior supplementary pane X +2 DIN 163 2021 5<br />
11 Battery covers, PU 2 pcs 163 2026<br />
12 Thermal shield, silver (front panel) 163 2022<br />
Thermal shield, black (front panel) 163 2027<br />
13 Covering for side windows 163 2002 10<br />
22.00<br />
18.40<br />
22.00<br />
4.70<br />
12.40<br />
8.30<br />
5.90<br />
-<br />
62.00<br />
6.10<br />
17.00<br />
32.00<br />
32.00<br />
10.00<br />
16.50<br />
16.50<br />
10.50<br />
16.50<br />
16.50<br />
5.50<br />
13.50<br />
13.50<br />
12.30<br />
Spare parts Speedglas® 9100<br />
Pos. Designation Item No PU (pcs)<br />
1 Transpiration band 163 4001 3<br />
2 Head protection made of TeclaWeld 163 4002<br />
3 Head and neck protection made of TeclaWeld 163 4003<br />
4 Welder's head screen with side windows<br />
without headband 163 4004<br />
5 Thermal shield, silver (front panel) 163 4005<br />
6 Headband incl. fixing material 163 4006<br />
7 Holding pins for head band, right and left 163 4007<br />
8 Headband, front part 163 4008<br />
9 Headband, rear part 163 4009<br />
10 Exterior supplementary pane, standard 163 4010 10<br />
Exterior supplementary pane, heat-resisting 163 4011 10<br />
Exterior supplementary pane, heat-resisting 163 4012 10<br />
11 Interior supplementary pane 9100 V 163 4013 5<br />
Interior supplementary pane 9100 X 163 4014 5<br />
Interior supplementary pane 9100 XX 163 4015 5<br />
12 Covering film for side windows 163 4016 2<br />
13 Magnifying lens upon request<br />
14 Batteries, PU 2 pieces 163 2012<br />
15 Battery holder, PU 2 pcs 163 4018<br />
11.40<br />
33.00<br />
43.50<br />
51.00<br />
21.00<br />
25.80<br />
10.30<br />
6.20<br />
5.20<br />
24.00<br />
34.00<br />
34.00<br />
12.40<br />
13.40<br />
15.50<br />
13.90<br />
-<br />
6.10<br />
8.30<br />
Welding<br />
accessories<br />
91
Welding accessories<br />
Designation<br />
Item No.<br />
€ plus VAT<br />
Designation<br />
Item No.<br />
€ plus VAT<br />
Welding hand shield D 160 0610<br />
· made of diamond filament · straight type<br />
· for glass size 90 x 110 · without protecting glasses<br />
7.65<br />
Headband with ratchet displacement 160 0711<br />
· for protective head shield G<br />
· continuously variable<br />
· with face transpiration band<br />
10.90<br />
Headband for protective head shield P 160 0721<br />
6.60<br />
Welding hand shield G 160 0620<br />
· made of glass filament · cranked type<br />
· for glass size 90 x 110 · without protecting glasses<br />
Clear-view hand shield G 160 0600<br />
· made of glass filament · cranked type<br />
· with isolated mechanic · for glass size 90 x 110<br />
· without protecting glasses<br />
15.40<br />
19.85<br />
Welder's protecting glasses 90 x 110 according to DIN € plus VAT/piece<br />
· 9 A DIN 160 1009 (PU10) 1.32<br />
· 10 A DIN 160 1010 (PU10) 1.32<br />
· 11 A DIN 160 1011 (PU10) 1.46<br />
· 12 A DIN 160 1012 (PU10) 1.46<br />
· 13 A DIN 160 1013 (PU10) 1.25<br />
Welder's protecting glasses metalized 90 x 110 according to DIN<br />
· 9 A DIN metalized 160 1109 (PU10) 3.60<br />
· 10 A DIN metalized 160 1110 (PU10) 3.60<br />
· 11 A DIN metalized 160 1111 (PU10) 3.60<br />
· 12 A DIN metalized 160 1112 (PU10) 4.25<br />
· 13 A DIN metalized 160 1113 (PU10) 3.60<br />
Supplementary front glass (transparent)<br />
€ plus VAT/piece<br />
· 90 x 110 160 1300 (PU100) 0.20<br />
· 40 x 110 160 1301 (PU100) 0.15<br />
Protective head shield G 160 0710<br />
· made of glass filament · incl. headband<br />
· for glass size 90 x 110 · without protecting glasses<br />
19.75<br />
1000 hour glass 90 x 110 160 1310 (PU10)<br />
· Plastic CR 39<br />
1.25<br />
Protective head shield P 160 0720<br />
· made of polypropylene · incl. headband<br />
· for glass size 90 x 110 · without protecting glasses<br />
12.60<br />
92
Designation<br />
Item No.<br />
€ plus VAT<br />
Designation<br />
Item No.<br />
€ plus VAT<br />
Full-view goggles colorless 160 0100 (PU10)<br />
· Made of flexible, crystal clear plastic,<br />
· Ventilation opening covered with sieve<br />
· Suitable for acid, fumes, dust and for polishing<br />
· According to EN 166 B 0196 CE<br />
2.90<br />
Welder's goggles<br />
· For DIN glasses 50 mm diameter<br />
· Colorless, shatter-proof 160 0200 (PU10)<br />
· 5 A DIN 160 0205 (PU10)<br />
7.55<br />
7.15<br />
Welder's head screen leather 160 0050<br />
· Made of soft leather, sewed with Kevlar twine<br />
· For inert gas welding in constrained positions<br />
· Upward folding plastic goggle Ø 50 mm<br />
44.90<br />
DIN glasses, round, 50 mm diameter<br />
· 5 A DIN 160 0805 (PU10) 0.55<br />
· Colorless, shatter-proof 160 0800 (PU10) 0.85<br />
Upward folding welder's goggles P 160 0305 (PU 10) 8.20<br />
· Soft and solid PVC body<br />
· Also suitable for persons wearing glasses<br />
· DIN glasses upward folding, subjacent colorless glasses<br />
· For DIN glasses with 50 mm diameter, colorless, shatter-proof and 5 A DIN<br />
· According to EN 166 3 4 F 0196 CE<br />
AULEKTRO ® -welder's protecting glass and its usefulness<br />
using for gas welding AULEKTRO ® 3-8 FW 1 DIN<br />
Please read the table correctly!<br />
Determine the intensity of current in amperes (A) on the transformer for<br />
the welding process which you have selected. The intensity of<br />
current is readable on the vertical axis of the diagram. Now go from the<br />
red amperes horizontally to the column for the applied welding<br />
process. Now you can easily read the protective level AULEKTRO ® (figures<br />
in the corresponding rectangle).<br />
Nylon safety goggles<br />
· Simple lens change by knurled screw<br />
· Soft frame<br />
· For DIN glasses with 50 mm diameter<br />
· Colorless, shatter-proof 160 0400 (PU10)<br />
· 5 A DIN 160 0465 (PU10)<br />
3.45<br />
3.70<br />
Welding<br />
accessories<br />
Nylon safety goggle adjustable<br />
· Bow adjustable in length and ascent<br />
· Slight and <strong>com</strong>fortable type<br />
· Former glasses 66x56 mm curved<br />
· Colorless, shatter-proof 160 0500 (PU10)<br />
· 5 A DIN 160 0505 (PU10)<br />
7.30<br />
9.65<br />
93
Welding accessories<br />
Designation<br />
Item No.<br />
€ plus VAT<br />
Designation<br />
Item No.<br />
€ plus VAT<br />
170 0054<br />
170 0050<br />
Basket coil adapter KA 1 111 0001<br />
· Pluggable<br />
5.90<br />
Argon / CO2 pressure regulator<br />
· With capacity and working manometer<br />
· Welding capacity, small Ø 50 mm 170 0054<br />
· Welding capacity, large Ø 63 mm 170 0050<br />
46.90<br />
55.50<br />
· Capacity manometer SK Ø 63 mm 170 0058<br />
· Pressure manometer SK Ø 63 mm 170 0059<br />
· Pressure manometer SK Ø 50 mm 170 0451<br />
· Capacity manometer SK Ø 50 mm 170 0452<br />
12.65<br />
12.50<br />
10.39<br />
11.05<br />
Basket coil adapter KA 2 111 0005<br />
· With quick-action closure<br />
11.15<br />
Welding-seam gauge SL 1 125 2201<br />
· Made of aluminum<br />
2.79<br />
Basket coil adapter KA 3 111 0006<br />
· Two-piece<br />
11.95<br />
New<br />
Welding-seam gauge SL 2 125 2202 30.20<br />
· Precision construction for measuring the flush weld and welds in the<br />
corners<br />
· 60° / 80° / 90°<br />
Centering adapter for D 200 coils 111 0007<br />
· Two-piece<br />
25.50<br />
MIG / MAG special tongs<br />
· Fast and true to size cutting off of the welding wire<br />
· Time-saving cleaning of the inert gas nozzle, drawing of the inert gas<br />
nozzle, unlocking and tightening of the power nozzle<br />
· Size 1, for 12-15 mm nozzles 107 1000<br />
· Size 2, for 15-18 mm nozzles 107 2000<br />
22.25<br />
22.25<br />
Spray for nozzles 400 ml (PU 12) 107 6401<br />
· Waterless<br />
· Free of silicone, with neutral oder and CFC-free<br />
· Mould oil on plant basis<br />
2.99<br />
94
Designation<br />
Item No.<br />
€ plus VAT<br />
Designation<br />
Item No.<br />
€ plus VAT<br />
Electrode holder<br />
· Isolated according to EN 60974-11<br />
· With break-proofed insulating segment socket made of fiber glass<br />
· For cable connecting terminal<br />
· Pratica 1 (260 A- 35% ED /<br />
electrodes max. 3.2 mm) 124 0120 (PU5) 7.89<br />
· Pratica 2 (350 A- 35% ED /<br />
electrodes max. 5 mm) 124 0140 (PU5) 11.79<br />
· Pratica 3 (520 A- 35% ED /<br />
electrodes max. 8 mm) 124 0160 (PU5) 13.50<br />
Ground terminals<br />
· 200 A, with copper braid,<br />
180 mm, M6 124 0220 (PU5)<br />
· 400 A, with copper braid, ionic bond. brass wire,<br />
200 mm, M8 124 0240 (PU5)<br />
· 600 A, with copper braid,<br />
200 mm, M10 124 0260 (PU5)<br />
2.90<br />
4.90<br />
6.50<br />
Insulation shells for electrode holder<br />
· Pratica 1 124 0121 (PU10) 0.66<br />
· Pratica 2 124 0141 (PU10) 0.80<br />
· Pratica 3 124 0161 (PU10) 1.05<br />
Ground terminal Nevada<br />
· According to BS 638-5 CE<br />
· Nevada 3 (300 A-60%/400 A-35%) 124 0235 (PU5) 11.50<br />
· Nevada 5 (400 A / 60%/500 A-50%) 124 0265 (PU5) 22.60<br />
Electrode holder Superior 4 124 0040 22.25<br />
· 250 A-35% ED / 200 A-60% ED / electrodes 2.4-4 mm /<br />
cable 25-35 mm² / size 480<br />
· Handle and tip fire-proof and heat-resisting<br />
· Body made of brass with insulated <strong>com</strong>pression spring<br />
· Gripping the electrode by turning of the welding tong head<br />
· With cable connection terminal<br />
· According to EN 60974-11 and IEC 974-11, B200 TÜV CE<br />
Magnetic pole binder<br />
· Very good magnetic bond on tubes<br />
· MPK 400 A 124 0340<br />
· MPK 600 A 124 0360<br />
33.50<br />
52.20<br />
Welding<br />
accessories<br />
Hand screw cramp with wooden handle<br />
· Malleable cast iron<br />
· Chuck opening 150 mm, jaw capacity 80 mm, with cable load<br />
release<br />
· 400 A 125 0140<br />
· 600 A 125 0160<br />
12.40<br />
15.35<br />
Chipping hammer 125 0300<br />
· About 440 g<br />
· Oval tube Ø 28 mm<br />
· All-steel<br />
4.85<br />
95
Welding accessories<br />
Designation<br />
Item No.<br />
€ plus VAT<br />
Designation<br />
Item No.<br />
€ plus VAT<br />
Ground cable 4 m long, <strong>com</strong>plete<br />
· 16 mm² 125 0216<br />
· 25 mm² 125 0225<br />
· 35 mm² 125 0235<br />
· 50 mm² 125 0250<br />
· 70 mm² 125 0270<br />
21.00<br />
27.50<br />
35.60<br />
45.60<br />
58.30<br />
Welding place equipment<br />
· Welding cable PVC 5 m with electrode holder and welding cable plug,<br />
· Ground cable PVC 3 m with grounding terminal and welding cable plug<br />
· Chipping hammer<br />
· Steel brush 2-row<br />
· Welding hand shield polypropylene (CE)<br />
· Welding glass DIN 9<br />
· Supplementary front glass 90x110 mm<br />
· Gloves 5-finger<br />
· SPA 16 mm²/KS 10-25 mm²/<br />
Pratica 1/ ground terminal 200 A 124 0400 68.20<br />
· SPA 25 mm²/KS 35-50 mm²/<br />
Pratica 1/ ground terminal 200 A 124 0445<br />
77.60<br />
· SPA 35 mm²/KS 35-50 mm²/<br />
Pratica 2/ ground terminal 600 A 124 0450 96.50<br />
Welding cable coupler plug<br />
· KS 25, 10-25 mm² 125 0635 (PU10) 2.25<br />
· KS 50, 35-50 mm² 125 0650 (PU10) 5.35<br />
Welding cable coupler socket<br />
· KB 25, 10-25 mm² 125 0735 (PU10) 2.50<br />
· KB 50, 35-50 mm² 125 0750 (PU10) 5.50<br />
Welding cable 5 m convert<br />
· According to H01 N2 D VDE 0250<br />
· 5 m <strong>com</strong>plete with welding and pressing cable plug<br />
· To mount on a ground terminal or an electrode holder<br />
· 25 mm² / 10-25mm 2 /9 mm tappet / M8 125 0227<br />
· 35 mm² / 16-35mm 2 /13 mm tappet / M8 125 0236<br />
· 50 mm² / 35-50mm 2 /13 mm tappet / M8 125 0252<br />
25.50<br />
35.20<br />
47.30<br />
Welding cable insert socket<br />
· EB 25, 10-25 mm² 125 0836 (PU10) 2.50<br />
· EB 50, 35-50 mm² 125 0851 (PU10) 5.00<br />
Pressing cable lugs<br />
· 16 mm² 125 0416 (PU10) 0.42<br />
· 25 mm² 125 0425 (PU10) 0.61<br />
· 35 mm² 125 0435 (PU10) 0.77<br />
· 50 mm² 125 0450 (PU10) 1.19<br />
· 70 mm² 125 0470 (PU10) 1.50<br />
Welding cable yard ware<br />
· According to H01 N2 D VDE 0250, part 6<br />
· High flexibility<br />
· Resistance to coldness and heat<br />
· Flame-retardant<br />
· 16 mm² 125 0316<br />
· 25 mm² 125 0325<br />
· 35 mm² 125 0335<br />
· 50 mm² 125 0350<br />
· 70 mm² 125 0370<br />
3.65<br />
5.38<br />
7.50<br />
10.40<br />
15.60<br />
Screwed cable lugs<br />
· CU 25 mm² 125 0525 (PU10) 2.38<br />
· CU 35 mm² 125 0535 (PU10) 2.90<br />
· CU 50 mm² 125 0550 (PU10) 3.85<br />
· CU 70 mm² 125 0570 (PU10) 5.55<br />
96
Industrial gases<br />
Industrial gases<br />
Steel cylinder weldless, <strong>com</strong>pletely with valve for steel cylinders, with<br />
thread according to DIN 477, top cap DIN 4667<br />
and refill.<br />
The presented dangerous liquid adhesive label meet the requirements of the<br />
transport specifications (GGVS/GGPU) and include, for example for technical<br />
oxygen the succeeding explanatory information:<br />
Mixed gas (82 % argon, 18% CO2)<br />
· Only for steel (MAG)<br />
Size Content Length Weight Item No.<br />
· 5 l 1.2 m 3 520 mm 6 kg 174 1005<br />
· 10 l 2.4 m 3 820 mm 18 kg 174 1010<br />
· 20 l 4.7 m 3 840 mm 40 kg 174 1020<br />
· 50 l 11.8 m 3 1515 mm 87 kg 174 1050<br />
Argon (99,996 vol. %)<br />
· Only for V2A + AL (TIG / Al soldering / MIG)<br />
Size Content Length Weight<br />
· 5 l 1.1 m 3 520 mm 6 kg 174 1006<br />
· 10 l 2.1 m 3 820 mm 17 kg 174 1012<br />
· 20 l 4.3 m 3 840 mm 40 kg 174 1021<br />
· 50 l 10.7 m 3 1515 mm 85 kg 174 1055<br />
Argon mixed gas (97.5 % argon, 2.5% CO2)<br />
· For weldings of V2A (MAG)<br />
Size Content Length Weight<br />
· 10 l 2.1 m 3 820 mm 17 kg 174 4010<br />
· 20 l 4.3 m 3 840 mm 40 kg 174 4020<br />
Oxygen* (autogenous)<br />
Size Content Length Weight<br />
· 10 l 2.0 m 3 845 mm 20 kg 174 3010<br />
· 20 l 4.0 m 3 810 mm 40 kg 174 3020<br />
· 50 l 10.0 m 3 1620 mm 85 kg 174 3050<br />
Acetylene* (autogenous)<br />
Size Content Length Weight<br />
· 10 l 1.6 m 3 850 mm 25 kg 174 2010<br />
· 20 l 3.2 m 3 840 mm 42 kg 174 2020<br />
· 50 l 6.4 m 3 1620 mm 95 kg 174 2050<br />
*Only available in Germany<br />
€ plus VAT<br />
195.00<br />
180.00<br />
265.00<br />
515.00<br />
200.00<br />
200.00<br />
305.00<br />
529.00<br />
200.00<br />
305.00<br />
195.00<br />
280.00<br />
485.00<br />
325.00<br />
470.00<br />
795.00<br />
Refill ) mixed gas (82 % argon, 18% CO2)<br />
· 5 l 174 1105<br />
· 10 l 174 1011<br />
· 20 l 174 1022<br />
· 50 l 174 1025<br />
Refill ) argon (99.996% argon)<br />
· 5 l<br />
· 10 l 174 1013<br />
· 20 l 174 1023<br />
· 50 l 174 1024<br />
Refill ) argon mixed gas (97.5 % argon, 2.5% CO2)<br />
· 10 l 174 4011<br />
· 20 l 174 4021<br />
· 50 l 174 1024<br />
Refill ) oxygen<br />
· 10 l 174 3011<br />
· 20 l 174 3021<br />
· 50 l 174 3051<br />
Refill ) acetylene<br />
· 10 l 174 2011<br />
· 20 l 174 2022<br />
· 50 l 174 2041<br />
1)<br />
Refill: prices by return of a empty cylinder. Only available in Germany.<br />
Delivery from 8 fillings on.<br />
22.50<br />
24.00<br />
35.00<br />
65.00<br />
37.00<br />
44.00<br />
79.00<br />
37.00<br />
44.00<br />
79.00<br />
25.00<br />
37.00<br />
45.00<br />
45.00<br />
55.00<br />
85.00<br />
Note:<br />
Freight cost amounting to 20.00 € plus VAT and an ecological surplus<br />
amounting to 13.05 € plus VAT will be additionally invoiced for deliveries of technical<br />
gases.<br />
Designation<br />
Item No.<br />
€ plus VAT<br />
Cylinder transport carrier 20 174 0020 32.00<br />
· For 20 cylinders<br />
· Prevents damages at the connecting cable, welding torch, ground cable<br />
and pressure regulator<br />
· Provides for general view and order<br />
· The spray for nozzles is always at hand and does not tip over<br />
97<br />
Welding<br />
accessories
Information<br />
Composition Identification<br />
Wire Ø Amperes<br />
Symbol Oxide additive Impurities Tungsten Symbol Identification color according to RAL in mm A<br />
% m/m Type % m/m % m/m<br />
Shade of color Color No<br />
1.6 24-65<br />
W - - ‹_ 0.20 99.8 W green 6018<br />
2.4 60-120<br />
WT 20 0.35 to 0.55 ThO2 ‹_ 0.20 Remnant WT 20 red 3000<br />
3.2 120-180<br />
WT 20 1.80 to 2.20 CeO2 ‹_ 0.20 Remnant WC 20 grey 7011<br />
4.0 150-225<br />
High-alloyed welding wires-chemical <strong>com</strong>position<br />
(Standard time data in % of the welding deposit)<br />
Material No. AWS/AISI DIN C max. Si Mn Ni Cr Mo Nb min. S max. P max.<br />
1.4316 308L-Si X 2 CrNi 19 9 0.025 0.8 1.7 10 20 - - 0.015 0.02<br />
1.4551 347-Si X 5 CrNiNb 19 9 0.07 0.7 1.7 10 19.5 - 12 x C 0.015 0.02<br />
1.4430 316L-Si X 2 CrNiMo 19 12 0.025 0.8 1.7 12 18 2.7 - 0.015 0.02<br />
1.4576 318 X 5 CrNiMoNb 19 12 0.05 0.7 1.4 11.5 18.5 2.6 12 x C 0.015 0.02<br />
1.4370 307-Si X 10 CrNiMn 1 8 8 6 0.10 0.7 6.5 9 19 - - 0.015 0.02<br />
1.4842 310 X 12 CrNi 25 20 0.12 0.5 1.7 20.5 25 - - 0.015 0.02<br />
High-alloyed welding wires-mechanical properties<br />
Not heat-treated, at 20 °C, MIG welding with argon +2% oxygen, TIG and plasma welding with argon as inert gas (standard time data)<br />
Material No. Apparent yielding point Strength of extension Extension Notched bar impact work Hardness<br />
N/mm² N/mm² % J HB<br />
1.4316 450 550 40 70 200<br />
1.4551 320 580 30 65 220<br />
1.4430 330 540 35 80 210<br />
1.4576 350 590 30 50 220<br />
1.4842 300 550 30 65<br />
Aluminum welding wires-chemical <strong>com</strong>position<br />
(Standard time data in % of the welding deposit)<br />
Material No. DIN Mn Mg Cr max. Ti max. Si Al Incidentals<br />
3.3536 AlMg 3 0.4 3.0 0.3 0.25 - Remnant according to DIN 1732<br />
3.3556 AlMg 5 0.3 5.0 0.3 0.25 - Remnant according to DIN 1732<br />
3.3548 AlMg 4,5 0.8 5.0 0.25 0.25 - Remnant according to DIN 1732<br />
3.2245 AlSi 5 - - - - 5.0 Remnant according to DIN 1732<br />
Aluminum welding wires-mechanical properties<br />
Material No. Apparent yielding point Strength of extension Extension<br />
N/mm² N/mm² %<br />
3.3536 175-205 80-100 15-20<br />
3.3556 100-135 220-260 15-25<br />
3.3548 110-150 275-335 15-20<br />
3.2245 min. 50 120-150 10-18<br />
Aluminum welding wires-usage<br />
Material No. Amperes / Wire Ø<br />
0.8 mm 1.0 mm 1.2 mm 1.6 mm 2.4 mm<br />
3.2245 75-150 95-210 110-240 150-350 220-500<br />
3.3536 80-150 100-210 120-240 175-360 220-500<br />
3.3556 80-150 100-210 120-240 175-360 220-500<br />
3.3548 80-150 100-210 120-240 175-360 220-500<br />
Low-alloyed welding wires-chemical <strong>com</strong>position<br />
(Standard time data in % of the welding deposit)<br />
Material No. Designation C Si Mn Mo Cr Ni Cu<br />
1.0492 G II 0.15 0.2 0.9 - - - -<br />
Medium-alloyed welding wires-chemical <strong>com</strong>position<br />
(Standard time data in % of the welding deposit)<br />
Material No. Designation C Si Mn Mo Cr Ni Cu<br />
1.6215 G III 0.09 0.1 1.1 - 0.4 - -<br />
Hard facings-chemical <strong>com</strong>position<br />
(Standard time data in % of the welding deposit)<br />
Material No. DIN C max. Si Mn Cr Ni Mo Nb min. S max. P max.<br />
1.4718 MSG 6-60 0.5 3.0 0.4 9.2 - - - - -<br />
98
Welding wire<br />
Due to the current price situation of<br />
the resources,<br />
the prices are without <strong>com</strong>mitment.<br />
MAG inert gas welding wires low-alloyed<br />
MIG aluminum welding wires<br />
SG 2 material No. 1.5125 DIN 8559 / DIN EN 440<br />
· For following parent metals:<br />
Crude steels St 35, St 45, St 52, St 55;<br />
Thin sheet metal St 12, St 13, St 14<br />
Shipbuilding steels A, B, C, D, E;<br />
Boiler plates H 1, H 2, H 3; cast steel GS-38, GS-45, GS-52<br />
Construction steels St 34, St 37, St 42, St 46, St 52, St 55, St 60<br />
Fine-grained constructional steels St E 26, St E 29, St E 32, St E 36, St E<br />
39, St E43<br />
· Low-alloyed wire electrode for joint and build-up welding<br />
· Inert gas: CO2 and mixed gases<br />
Al Mg 3 material No. 3.3536 DIN 1732<br />
· For following parent metals:<br />
Al Mg 3, Al Mn 1, Al Mg 1.8<br />
· Welding of rolled and cast aluminum<br />
magnesium alloys<br />
· Inert gas: pure argon or argon/helium <strong>com</strong>pound<br />
Mandrel mounting reel D 300 about 5-7 kg Item No.<br />
1.0 mm 112 3008<br />
1.2 mm 112 3010<br />
€/kg plus VAT<br />
16.55<br />
15.33<br />
Basket coil K 300 stratified 15 kg Item No.<br />
0.8 mm 111 2008<br />
1.0 mm 111 2010<br />
1.2 mm 111 2012<br />
Mandrel mounting reel D 300 regular coiled 15 kg<br />
0.8 mm 111 0008<br />
Mandrel mounting reel D 300 regular coiled 5 kg<br />
0.8 mm 111 0108<br />
Mandrel mounting reel D 200 regular coiled 5 kg<br />
0.6 mm 111 0206<br />
0.8 mm 111 0208<br />
*Higher quantities upon request.<br />
€/kg plus VAT<br />
3.49<br />
2.99<br />
2.89<br />
3.99<br />
3.39<br />
4.99<br />
3.99<br />
Al Mg 5 material No. 3.3556 DIN 1732<br />
· For following parent metals:<br />
Al Mg 5, Al Mg 3, Al Mg Si 1, Al Mg 1<br />
· Welding of rolled and cast aluminum<br />
magnesium alloys<br />
· Inert gas: pure argon or argon/helium <strong>com</strong>pound<br />
Mandrel mounting reel D 300 about 5-7 kg Item No.<br />
1.0 mm 112 5010<br />
1.2 mm 112 5012<br />
€/kg plus VAT<br />
16.92<br />
15.73<br />
SG 3 material No. 1.5130 DIN 8559 / DIN EN 440<br />
· For following parent metals:<br />
Crude steels St 35, St 45, St 52, St 55;<br />
Thin sheet metal St 12, St 13, St 14<br />
Shipbuilding steels A, B, C, D, E;<br />
Boiler plates H 1, H 2, H 3; cast steel GS-38, GS-45, GS-52<br />
Construction steels St 34, St 37, St 42, St 46, St 52, St 55, St 60<br />
Fine-grained constructional steels St E 26, St E 29, St E 32, St E 36, St E<br />
39, St E 43<br />
· Low-alloyed wire electrode for joint and build-up welding<br />
· Inert gas: CO2 and mixed gases<br />
Basket coil K 300 stratified 15 kg Item No.<br />
0.8 mm 111 3008<br />
1.0 mm 111 3010<br />
1.2 mm 111 3012<br />
€/kg plus VAT<br />
3.59<br />
3.19<br />
2.99<br />
Filler wire low-alloyed/rutile for welding without gas DIN EN 758<br />
· For following parent metals:<br />
St 33, St37-2 by St52-3, St37.4-St52.4, St35.8, St45.8, St37 by St52,<br />
HI, HII, 17 Mn 4,<br />
Only MT-CS70:s185, S235JR, S355Jo, P295GH, P235GH, P265GH,<br />
S355GT<br />
Basket coil D 200 coiled in layers 4.5 kg Item No.<br />
0.9 mm 113 2000<br />
23.94<br />
Basket coil K 300 stratified 15 kg Item No.<br />
1.2 mm 113 2001<br />
15.17<br />
Al Si 5 material No. 3.2245 DIN 1732<br />
· For following parent metals:<br />
Al Mg Si 1, Al Zn 4,5 MG 1, Al Cu MG 1<br />
· Inert gas: pure argon or argon/helium <strong>com</strong>pound<br />
Mandrel mounting reel D 300 about 5-7 kg Item No.<br />
1.0 mm 112 6010<br />
1.2 mm 112 6012<br />
Al Mg 4.5 material No. 3.3548 DIN 1732<br />
· For following parent metals:<br />
Al Mg 4.5 Mn, Al Mg 3, Al Mg 5<br />
· Welding of rolled and cast aluminum-magnesium alloys<br />
· Inert gas: pure argon or argon/helium <strong>com</strong>pound<br />
Mandrel mounting reel D 300 about 5-7 kg Item No.<br />
1.0 mm 112 4010<br />
1.2 mm 112 4012<br />
Mandrel mounting reel D 200 about 2.5 kg<br />
1.0 mm 112 4210<br />
! Further sizes, alloys, types of coils as well as larger<br />
quantities upon request.<br />
€/kg plus VAT<br />
16.73<br />
15.86<br />
€/kg plus VAT<br />
18.67<br />
17.53<br />
18.67<br />
Welding<br />
accessories<br />
99
Welding wire<br />
Due to the current price situation of<br />
the resources,<br />
the prices are without <strong>com</strong>mitment.<br />
MIG stainless steel welding wires<br />
1.4316 DIN 8556: SG X 2 Cr Ni 19 9<br />
· For following parent metals:<br />
1.4301, 1.4306, 1.4308, 1.4311, 1.4303, 1.4310, 1.4319, 1.4541, 1.4550,<br />
1.4552<br />
· Joint and build-up welds at rustless and acid-proof<br />
Cr- and Cr-Ni steels.<br />
· Not for use in highly sulfurous medium.<br />
· For working temperatures of-196°C to 350°C<br />
· Inert gas: argon S 1-S 3, mixed gases<br />
Mandrel mounting reel D 300 about 12-15 kg Item No.<br />
0.8 mm 113 0208<br />
1.0 mm 113 0210<br />
1.2 mm 113 0212<br />
Mandrel mounting reel D 200 about 5 kg<br />
0.8 mm 113 0238<br />
1.4551 DIN 8556: SG X 5 Cr Ni Nb 19 9<br />
· For following parent metals:<br />
1.4301, 1.4306, 1.4308, 1.4310, 1.4312, 1.4319, 1.4541, 1.4550<br />
· TIG or MIG/MAG welding of rustless austenitic steels<br />
· Not for use in highly sulfurous medium.<br />
· For working temperatures up to 400°C, scale-resisting up to +800°C<br />
· Inert gas: argon, mixed gases e.g. M11, M23<br />
Mandrel mounting reel D 300 about 12-15 kg Item No.<br />
1.0 mm 113 0610<br />
1.2 mm 113 0612<br />
Hard facing inert gas welding wires<br />
€/kg plus VAT<br />
19.25<br />
18.77<br />
18.61<br />
€/kg plus VAT<br />
23.51<br />
€/kg plus VAT<br />
5.90<br />
5.84<br />
MSG material 6-60 No. 1.4718 DIN 8555<br />
· Material and using:<br />
Hard facing welding at attritional stressed engine parts made of<br />
constructional steel or cast steel. The welding deposit is special<br />
tenacious and non-abrasive. For parts of excavators, screw conveyors,<br />
roll crusher, percussion hammers, rolls and running surfaces.<br />
Vickers hardness:<br />
650-775 HV<br />
Rockwell hardness:<br />
56-62 HRC<br />
Argon S 1-S 3, mixed gases<br />
MAG stainless steel welding wires<br />
1.4430 DIN 8556: SG X 2 Cr Ni Mo 19 12<br />
· For following parent metals:<br />
1.4401, 1.4404, 1.4408, 1.4429, 1.4435, 1.4436, 1.4541, 1.4550, 1.4552,<br />
1.4571, 1.4573, 1.4580, 1.4581, 1.4583, 1.6901, 1.6902, 1.6903, 1.6905<br />
· Welding of rustless, cold tenacious and austenitic steels. For<br />
working temperatures up to 400°C<br />
· Inert gas: argon S 1-S 3, mixed gases<br />
Mandrel mounting reel D 300 about 12-15 kg Item No.<br />
0.8 mm 113 0508<br />
1.0 mm 113 0510<br />
1.2 mm 113 0512<br />
1.4576 DIN 8556: SG X 5 Cr Ni Mo Nb 19 12<br />
· For following parent metals:<br />
1.3401, 1.4408, 1.4435, 1.4435, 1.4436, 1.4573, 1.4580, 1.4581, 1.4583<br />
· Steels of different types (black-white connections);<br />
high-carbon-steels and difficultly weldable steels e.g. manganese hard<br />
steel, buffer layers for hard applications, cold tough nickel steels<br />
· For working temperatures of-120°C (cold tenacious) to 300°C<br />
Mandrel mounting reel D 300 about 12-15 kg Item No.<br />
0.8 mm 113 0308<br />
1.0 mm 113 0310<br />
1.2 mm 113 0312<br />
1.4370 DIN 8556: SG X 10 Cr Ni Mn 18 8<br />
· For following parent metals:<br />
1.4301, 1.4306, 1.4308, 1.4312, 1.4401, 1.4404, 1.4408, 1.441 0, 1.4435,<br />
1.4436, 1.4541, 1.4550, 1.4571, 1.4573, 1.4580, 1.4583 with H 1 by H 2<br />
· Welding of rustless and acid-proof Cr- and Cr-Ni-Mn steels. For<br />
requirements of resistance to tearing and toughness. Cold<br />
strengthening. Joint welding at different steels (black-white-alloys).<br />
Temperatures up to 850°C.<br />
· Inert gas: argon S 1-S 3, mixed gases<br />
Mandrel mounting reel D 300 about 12-15 kg Item No.<br />
0.8 mm 113 0408<br />
1.0 mm 113 0410<br />
1.2 mm 113 0412<br />
€/kg plus VAT<br />
25.84<br />
24.94<br />
24.76<br />
€/kg plus VAT<br />
25.82<br />
24.52<br />
24.25<br />
€/kg plus VAT<br />
18.83<br />
17.71<br />
17.58<br />
Mandrel mounting reel D 300 about 10-15 kg Item No.<br />
1.0 mm 113 0110<br />
1.2 mm 113 0112<br />
1.6 mm 113 0116<br />
Filler wires<br />
DIN EN 758 T42 7 RN<br />
· 0.9 mm MT-FD 2-o D200, 4.5 kg 113 2000<br />
DIN EN 758 T 42 7 RN<br />
· 1.2 mm MT-CS 70-o K300, 15 kg 113 2001<br />
€/kg plus VAT<br />
35.30<br />
22.45<br />
22.22<br />
€/kg plus VAT<br />
23.94<br />
15.17<br />
1.4842 DIN 8556: SG X 12 Cr Ni 25 20<br />
· For following parent metals:<br />
1.4832, 1.4837, 1.4841, 1.4845, 1.4840<br />
· Welding of creep-resistant, austenitic steels. The steel can be used in<br />
the air up to about 1100°C. Scale-resisting up to 1100°C<br />
· Inert gas: argon S 1-S 3, mixed gases<br />
Mandrel mounting reel D 300 about 12-15 kg Item No.<br />
0.8 mm 113 0708<br />
1.0 mm 113 0710<br />
1.2 mm 113 0712<br />
€/kg plus VAT<br />
27.30<br />
26.24<br />
25.98<br />
! Further filler wires for build-up weld, dimensions, alloys types of<br />
coils as well as larger quantities upon request.<br />
100
Welding rods<br />
Due to the current price situation of<br />
the resources,<br />
the prices are without <strong>com</strong>mitment.<br />
Autogenous welding rods low-alloyed<br />
G II material No. 1.0349 DIN 8554<br />
· For following parent metals:<br />
St 34-St 360-2, St 42, H 1, H 2, St 35, St 45, St 35.4, St 45.4<br />
· Joint welding by construction of devices, boilers, tubes, cars and<br />
machines.<br />
· Welding gases: oxyacetylene<br />
Designation PU Item No.<br />
2.0 mm (PU 5 kg) 145 0120<br />
2.5 mm (PU 5 kg) 145 0125<br />
3.0 mm (PU 5 kg) 145 0130<br />
Autogenous welding rods medium-alloyed<br />
G II material No. 1.6215 DIN 8554<br />
· For following parent metals:<br />
St 34-St 360-2, St 52-3, H 1, H 2, H 3,17 Mn 4, St 35.4 St 45.4, St 35.8,<br />
St 45.8, GS 40-GS 45<br />
· Joint welding by construction of devices, boilers, tubes, cars and<br />
machines.<br />
· Welding gases: oxyacetylene<br />
2.0 mm (PU 5 kg) 145 0220<br />
2.5 mm (PU 5 kg) 145 0225<br />
3.0 mm (PU 5 kg) 145 0230<br />
TIG/TIG welding rods high-alloyed<br />
1.4316 DIN 8556: SG X 2 Cr Ni 19 9<br />
· For following parent metals:<br />
1.4301, 1.4306, 1.4308, 1.4311, 1.4312, 1.4450, 1.4541, 1.4543, 1.4550,<br />
1.4552, 1.4878, 1.4961, 1.6901, 1.6902, 1.6903, 1.6905<br />
· Joint and build-up welds at rustless and acid-resistant Cr- and Cr-Ni<br />
steels. · Not for use in highly sulfurous medium. · Working<br />
temperatures from-196°C up to 350°C<br />
· Inert gas: pure argon<br />
1.0 mm (PU 5 kg) 145 1010<br />
1.6 mm (PU 5 kg) 145 1016<br />
2.0 mm (PU 5 kg) 145 1020<br />
2.4 mm (PU 5 kg) 145 1024<br />
3.2 mm (PU 5 kg) 145 1032<br />
1.4551 DIN 8556: SG X 5 Cr Ni 19 9<br />
· For following parent metals:<br />
1.4301, 1.4306, 1.4308, 1.4310, 1.4312, 1.4319, 1.4541, 1.4550, 1.4840<br />
· TIG or MIG/MAG welding of rustless austenitic steels<br />
· Not for use in highly sulfurous medium.<br />
· For working temperatures up to 400°C, scale-resisting up to +800°C<br />
· Inert gas: argon, mixed gases e.g. M11, M23<br />
1.0 mm (PU 5 kg) 145 5010<br />
1.6 mm (PU 5 kg) 145 5016<br />
2.0 mm (PU 5 kg) 145 5020<br />
2.4 mm (PU 5 kg) 145 5024<br />
3.2 mm (PU 5 kg) 145 5032<br />
€/kg plus VAT<br />
5.03<br />
4.87<br />
4.71<br />
7.18<br />
7.10<br />
6.99<br />
23.67<br />
19.33<br />
18.67<br />
18.59<br />
18.59<br />
23.99<br />
19.70<br />
19.04<br />
18.88<br />
18.69<br />
! Further dimensions, alloys, types of coils as well as larger quantities<br />
upon request.<br />
1.4370 DIN 8556: SG X 15 Cr Ni Mn 18 8<br />
· For following parent metals:<br />
1.4301, 1.4306, 1.4308, 1.4312, 1.4401, 1.4404, 1.4408, 1.4410, 1.4435, 1.4436,<br />
1.4541, 1.4550, 1.4571, 1.4573, 1.4580, 1.4583, with H 1 to H 2<br />
· Welding of rustless and acid-resistant Cr- and Cr-Ni-Mn steels. For<br />
requirements of resistance to tearing and toughness. Cold<br />
strengthening. Temperatures up to 850°C.<br />
· Inert gas: pure argon<br />
Designation PU Item No.<br />
1.0 mm (PU 5 kg) 145 3010<br />
1.6 mm (PU 5 kg) 145 3016<br />
2.0 mm (PU 5 kg) 145 3020<br />
2.4 mm (PU 5 kg) 145 3024<br />
3.2 mm (PU 5 kg) 145 3032<br />
1.4430 DIN 8556: SG X 2 Cr Ni Mo 19 12<br />
· For following parent metals:<br />
1.4301, 1.4306, 1.4308, 1.4312, 1.4401, 1.4404, 1.4408, 1.4410, 1.4417,<br />
1.4429, 1.4435, 1.4436, 1.4541, 1.4550, 1.4571, 1.4573, 1.4580, 1.4581,<br />
1.4583, 1.6901, 1.6902, 1.6903, 1.6905<br />
· Welding of rustless, cold tenacious and austenitic steels. For<br />
working temperatures up to 400°C<br />
· Inert gas: pure argon<br />
1.0 mm (PU 5 kg) 145 2010<br />
1.6 mm (PU 5 kg) 145 2016<br />
2.0 mm (PU 5 kg) 145 2020<br />
2.4 mm (PU 5 kg) 145 2024<br />
3.2 mm (PU 5 kg) 145 2032<br />
1.4576 DIN 8556: SG X Cr Ni Mo Nb 19 12<br />
· For following parent metals:<br />
1.4301, 1.4306, 1.4401, 1.4408, 1.441 0, 1.4429, 1.4435, 1.4436, 1.4437,<br />
1.4523, 1.4541, 1.4543, 1.4550, 1.4552, 1.4571, 1.4573, 1.4580, 1.4581, 1.4583<br />
· Due to the niob additive this steel has a high consistency and a high<br />
permanence against granular corrosion.<br />
· Inert gas: pure argon<br />
1.0 mm (PU 5 kg) 145 4010<br />
1.6 mm (PU 5 kg) 145 4016<br />
2.0 mm (PU 5 kg) 145 4020<br />
2.4 mm (PU 5 kg) 145 4024<br />
3.2 mm (PU 5 kg) 145 4032<br />
1.4842 material DIN 8556: SG X 12 Cr Ni 25 20<br />
· For following parent metals:<br />
1.4762, 1.4832, 1.4837, 1.4841, 1.4845, 14848, 1.4849, 1.4543, 1.4550,<br />
1.4552, 1.4878, 1.4961, 1.6901, 1.6902, 1.6903, 1.6905<br />
· Welding of creep-resistant, austenitic steels. The steel can be used in<br />
the air up to about 1100°C. Scale-resisting up to 1100°C<br />
· Inert gas: pure argon<br />
1.0 mm (PU 5 kg) 145 4510<br />
1.6 mm (PU 5 kg) 145 4516<br />
2.0 mm (PU 5 kg) 145 4520<br />
2.4 mm (PU 5 kg) 145 4524<br />
3.2 mm (PU 5 kg) 145 4532<br />
€/kg plus VAT<br />
22.03<br />
18.43<br />
17.77<br />
17.69<br />
17.69<br />
29.21<br />
25.21<br />
24.76<br />
24.55<br />
24.41<br />
29.36<br />
25.39<br />
24.52<br />
24.20<br />
23.99<br />
30.19<br />
26.21<br />
26.13<br />
26.08<br />
25.87<br />
TIG welding rods for hard facing<br />
W 600 material No. 1.4718 DIN 8555<br />
· Material and application:<br />
Hard facing welding at wear-loaded machine parts made of<br />
constructional steel or cast steel. The welding deposit is special<br />
tenacious and non-abrasive. For parts of excavators, screw conveyors,<br />
roll crusher, percussion hammer, rolls and running surfaces.<br />
Pyramid hardness: 650-775 HV<br />
Vickers hardness: 56-62 HRC<br />
· Inert gas: pure argon<br />
1.6 mm (PU 5 kg) 145 6016 28.65<br />
2.0 mm (PU 5 kg) 145 6020 27.93<br />
2.4 mm (PU 5 kg) 145 6024 27.59<br />
Welding<br />
accessories<br />
101
Welding rods<br />
Due to the current price situation of<br />
the resources,<br />
the prices are without <strong>com</strong>mitment.<br />
TIG/TIG aluminum welding rods 1000 mm<br />
Al Mg 3 material No. 3.3536 DIN 1732<br />
· For following parent metals:<br />
Al Mg 3, Al Mg 1, Al Mg 2, Al Mg Mn, Al Mg Si 0.5, G-Al Mg 3<br />
· Welding of rolled and cast<br />
aluminum-magnesium alloys.<br />
· Inert gas: pure argon<br />
Designation PU Item No.<br />
1.6 mm (PU 5 kg) 145 0316<br />
2.0 mm (PU 5 kg) 145 0320<br />
2.4 mm (PU 5 kg) 145 0324<br />
3.2 mm (PU 5 kg) 145 0332<br />
4.0 mm (PU 5 kg) 145 0340<br />
Al Mg 5 material No. 3.3556 DIN 1732<br />
· For following parent metals:<br />
Al Mg 5, Al Mg 3, Al Mg Mn, Al Mg 3 Si, G-Al Mg 3, G-Al Mg 5<br />
· Welding of rolled and cast aluminum-magnesium alloys.<br />
· nert gas: pure argon<br />
€/kg plus VAT<br />
14.62<br />
14.27<br />
13.74<br />
13.56<br />
13.56<br />
TIG/TIG welding rods low-alloyed 1000 mm<br />
WSG 2 material No. 1.5125 DIN 8559<br />
· For following parent metals:<br />
St 35-St 55, St 35,4-St 55.4, St 33-St 52.3, St 38.8-St 45.8, quality A- E, A<br />
32-A 36, boiler plate H 1-H 3,<br />
StE 255-StE 380, 17 Mn 4, 19 Mn 6, GS 38-GS 52<br />
· Welding of unalloyed and low-alloyed steels. Melts constantly and<br />
steadily and is qualified for constrained position welding.<br />
· Inert gas: pure argon<br />
Designation PU Item No.<br />
1.6 mm (PU 5 kg) 145 0016<br />
2.0 mm (PU 5 kg) 145 0020<br />
2.4 mm (PU 5 kg) 145 0024<br />
3.0 mm (PU 5 kg) 145 0032<br />
€/kg plus VAT<br />
6.51<br />
6.43<br />
6.35<br />
6.30<br />
1.6 mm (PU 5 kg) 145 0416<br />
2.0 mm (PU 5 kg) 145 0420<br />
2.4 mm (PU 5 kg) 145 0424<br />
3.2 mm (PU 5 kg) 145 0432<br />
4.0 mm (PU 5 kg) 145 0440<br />
Al Mg 4.5 material No. 3.3548 DIN 1732<br />
· For following parent metals:<br />
Al Mg 4.5 Mn, Al Mg 3, Al Mg 5, Al Mg Si 0.5,<br />
Al Mg Si 1, Al Zn Mg 1· Welding of rolled and<br />
cast aluminum and aluminum-magnesium alloys.<br />
· Inert gas: pure argon<br />
1.6 mm (PU 5 kg) 145 0516<br />
2.0 mm (PU 5 kg) 145 0520<br />
2.4 mm (PU 5 kg) 145 0524<br />
3.2 mm (PU 5 kg) 145 0532<br />
4.0 mm (PU 5 kg) 145 0540<br />
Al Si 5 material No. 3.2245 DIN 1732<br />
· For following parent metals:<br />
Al Si 5, Al Mg Si 1, Al Cu Mg alloys, Al Zn Mg alloys<br />
· Inert gas: pure argon<br />
1.6 mm (PU 5 kg) 145 0616<br />
2.0 mm (PU 5 kg) 145 0620<br />
2.4 mm (PU 5 kg) 145 0624<br />
2 mm (PU 5 kg) 145 0632<br />
4.0 mm (PU 5 kg) 145 0640<br />
Al 99.5 material No. 3.0259 DIN 1732<br />
· For following parent metals:<br />
Al 99.5, Al 99, E-Al 99.5<br />
· Welding of pure aluminum and aluman.<br />
· Inert gas: pure argon<br />
1.6 mm (PU 5 kg) 145 0716<br />
2.0 mm (PU 5 kg) 145 0720<br />
2.4 mm (PU 5 kg) 145 0724<br />
3.2 mm (PU 5 kg) 145 0732<br />
4.0 mm (PU 5 kg) 145 0740<br />
15.07<br />
14.62<br />
14.01<br />
13.85<br />
13.85<br />
16.92<br />
15.41<br />
14.99<br />
14.62<br />
14.62<br />
14.80<br />
14.46<br />
13.56<br />
13.32<br />
13.32<br />
14.38<br />
13.85<br />
13.74<br />
13.56<br />
13.56<br />
TIG/TIG welding rods medium-alloyed 1000 mm<br />
SG Mo material No. 1.5424 DIN 8575<br />
· For following parent metals:<br />
St 37-3, St 44-3, St 52-3, H 1-H 4,17 Mn 4,19 Mn 5,19 Mn 6, StE 36-StE<br />
47, St 45.8, ASt 35-ASt 45<br />
· Mo-alloyed welding rods for the inert gas welding at creep-resistant<br />
and higher-strength fine-grained constructional steels. Suitable for<br />
working temperatures up to 550°C. The smooth and clear fuse off of<br />
the welding rods enables a good constrained position welding.<br />
· Inert gas: pure argon<br />
2.0 mm (PU 5 kg) 145 7020<br />
2.4 mm (PU 5 kg) 145 7024<br />
3.0 mm (PU 5 kg) 145 7032<br />
Aluminum adhesive tape<br />
· Consisting of pure aluminum foil coated with hardly inflammable,<br />
solvent-free,<br />
· high cross-linked polyacrylic adhesive<br />
· According to DIN 4102, class B1<br />
· Width 30 mm 125 2030<br />
· Width 50 mm 125 2050<br />
· Width 75 mm 125 2075<br />
7.89<br />
8.76<br />
7.60<br />
18.70<br />
30.99<br />
45.80<br />
102
Electrodes<br />
Due to the current price situation of<br />
the resources,<br />
the prices are without <strong>com</strong>mitment.<br />
Stick electrodes for welding of<br />
low-alloyed and fine-grained constructional steels<br />
Our electrodes are “Made in Germany”. They are remarkable<br />
due to their high quality, very efficient welding behavior<br />
and well slag detachment.<br />
1. Approved by<br />
· ABS American Bureau of Shipping<br />
· BV Bureau Veritas<br />
· GL Germanischer Lloyd<br />
· LR Lloyd’s Register of Shipping<br />
· NV Det Norske Veritas<br />
· RRS Russian Register of Shipping<br />
· PRS Polski Rejestr Statkow<br />
· DB Deutsche Bahn AG<br />
· Ü Übereinstimmungszertifikat<br />
· TÜV Technischer Überwachungsverein<br />
· UDT Urzad Dozoru Technicznego<br />
Welding load RR6<br />
Plant designation E 51 32 RR6, E38 0 RR12, E 6013<br />
according to DIN 1913/8529/EN 499/AWS<br />
A5,1<br />
Type of current/Welding position =- ~ / PA, PB, PC, PE, PF<br />
Application, properties, approvals<br />
Electrode (thick, rutile-coated) for versatile applications in industry and<br />
trade. For joint welding in construction of cars, tank, boiler and pipeline,<br />
shipbuilding, steel and machine for unalloyed and<br />
low-alloyed steels. Excellent striking properties, smooth arc, low<br />
spatters, fine-rippled seams and smooth face of the weld, concave fillets,<br />
almost self-lifting slag. Approved by: DB/Ü, TÜV, UDT<br />
Item No. Dimensions PU /box Weight €/kg<br />
Ø x L pk. x pcs kg + VAT<br />
· 116 2020 2.0 x 250 1 x 172 1.7<br />
· 116 2025 2.5 x 350 3 x 206 4.6<br />
· 116 2032 3.2 x 350 3 x 128 4.6<br />
· 116 2040 4.0 x 350 3 x 85 4.6<br />
13.47<br />
6.94<br />
5.89<br />
6.11<br />
Welding load RR(B)7<br />
Plant designation E 43 33 RR(B)7, E38 2 RB 12, 5E 6013<br />
according to DIN 1913 / DIN EN 499 / AWS<br />
A5,1<br />
Type of current/Welding position =- ~ / PA, PB, PC, PE, PF<br />
2. Welding positions<br />
· PA (w) horizontal (butt welds, fillet weld and tubs position)<br />
· PB (h) horizontal (fillet welds)<br />
· PC (q) crosswise (horizontal welding at vertically side)<br />
· PE (ü) overhead<br />
· PF (s) cast uphill (from bottom to top)<br />
· PG (f) downgrade (from the top to bottom)<br />
3. Type of current<br />
· =+ direct current, electrode on positive polarity<br />
· =- direct current, electrode on negative polarity<br />
· ~ alternating current<br />
Welding load R(C)3<br />
Plant designation E 51 32 R(C)3, E38 0 RC 11, E 6013<br />
according to DIN 1913 / 8529 /EN 499 /<br />
AWS A5,1<br />
Typ of current/Welding position =- ~ / PA, PB, PC, PE, PF, PG<br />
Application, properties, approvals<br />
Universal electrode thick, rutile-basic-coated, especially suitable for<br />
root- and constrained position welding on pipelines, tank-, boiler<br />
constructions and shipbuilding. Fine-rippled, well-formed, X-ray safe<br />
seams with notch-free transition to the parent metal. Very easy slag<br />
removal, also from root passes.<br />
Approved by: ABS, BV, GL, LR, NV, DB/Ü, PRS, RRS, TÜV, UDT<br />
Item No. Dimensions PU /box Weight €/kg<br />
Ø x L pk. x pcs kg + VAT<br />
· 116 3025 2.5 x 350 3 x 242 4.8<br />
· 116 3032 3.2 x 350 3 x 144 5.0<br />
6.55<br />
6.09<br />
Welding load B(R)10<br />
Plant designation E 51 54 B(R)10, E42 3 B 12 H 10, E 7016<br />
according to DIN 1913/8529/EN 499/AWS<br />
A5,<br />
Type of current/Welding position =- ~ / PA, PB, PC, PE, PF<br />
Welding<br />
accessories<br />
Application, properties, approvals<br />
Very easy-to-handle electrode of medium thickness, rutile-cellulose<br />
shielded with versatile application in machine building, steel,<br />
shipbuilding and pipeline construction. Excellent welding properties in all<br />
positions including vertical down position. Well-steady surface seam and<br />
self-solvent slag, low spatter loss, well re-ignitability.<br />
Approved by: GL, DB/Ü, TÜV, UDT<br />
Item No. Dimensions PU /box Weight €/kg<br />
Ø x L pk. x pcs kg + VAT<br />
· 116 1020 2.0 x 250 1 x 170 1.6<br />
· 116 1025 2.5 x 350 3 x 250 4.8<br />
· 116 1032 3.2 x 350 3 x 166 5.0<br />
13.44<br />
6.78<br />
5.92<br />
Application, properties, approvals<br />
Universal electrode ( thick, basic-coated with non-basic parts) with high<br />
mechanical properties for industry and trade for welding of<br />
unalloyed and low-alloyed steels. Excellent weldability in nearly all<br />
positions and suitable for AC current.<br />
Approved by: DB/Ü, TÜV<br />
Item No. Dimensions PU /box Weight €/kg<br />
Ø x L pk. x pcs kg + VAT<br />
· 116 4025 2.5 x 350 3 x 205 4.3<br />
· 116 4032 3.2 x 350 3 x 126 4.3<br />
7.68<br />
6.28<br />
103
Electrodes<br />
Due to the current price situation of<br />
the resources,<br />
the prices are without <strong>com</strong>mitment.<br />
Stick electrodes for welding of stainless and<br />
corrosion-resistant steels<br />
Welding load 4316 AC<br />
Plant designation E 19 9 LR 23, E 308 L-16<br />
according to DIN 8556 / AWS A5.4<br />
Type of current/Welding position<br />
=- ~ / PA, PB, PC, PE, PF<br />
Welding load 4370 AC<br />
Plant designation E 18 8 Mn R26, approx. E 307-16<br />
according to DIN 8556 / AWS A5,4<br />
Type of current/Welding position =- ~ / PA, PB, PC, PE, PF<br />
Ø in mm 2.5-5.0<br />
Application, properties, approvals<br />
Rutile-fluxed electrode for joint welding on low carbon, non-stabilized and<br />
stabilized, austenitic, chemical resistant CrNi steels at working<br />
temperatures of up to 350°C, for corrosion-resistant Cr and<br />
heat-resistant Cr and CrNi steels, for impact-resistant austenitic steels<br />
also for similar alloyed claddings.<br />
Approved by: DB/Ü, TÜV<br />
Material No.: 1.4300, 1.4301, 1.4306, 1.4308, 1.4311, 1.4312, 1.4541,<br />
1.4543, 1.4550, 1.4552, 1.4878, 1.6905<br />
Item No. Dimensions PU/plastic/ Weight € / kg<br />
Ø x L box per pk. plus VAT<br />
in mm pk. x pcs in kg<br />
· 116 6025 2.5 x 300 1 x 234 4.2<br />
· 116 6032 3.2 x 350 1 x 124 4.5<br />
· 116 6026 2.5 x 300 1 x 67 1.2<br />
· 116 6033 3.2 x 350 1 x 36 1.3<br />
27.29<br />
25.28<br />
27.29<br />
25.28<br />
Application, properties, approvals<br />
Rutile-fluxed electrode for joint welding between unalloyed or<br />
low-alloyed steels with high-alloyed steels or cast steels, for<br />
austenitic-ferrite joints at working temperatures of up to 300°C, for<br />
high-carbon and difficult-to-weld steels, austenitic-manganese steels, for<br />
buffering layers, wear-resistant build-up for stock, pressure and<br />
rolling load. The weld metal is full-austenitic, corrosion-resistant,<br />
scale-resisting up to 850°C and work-hardenable up to approx. 350 HB.<br />
Approved by: DB/Ü, TÜV<br />
Item No. Dimensions PU/plastic/ Weight € / kg<br />
Ø x L box per pk. plus VAT<br />
in mm pk. x pcs in kg<br />
· 116 7032 3.2 x 350 1 x 132 4.8<br />
· 116 7040 4.0 x 350 1 x 92 5.0<br />
· 116 7033 3.2 x 350 1 x 39 1.4<br />
· 116 7041 4.0 x 350 1 x 24 1.3<br />
29.19<br />
26.08<br />
29.19<br />
26.08<br />
Welding load 4430 AC<br />
Plant designation E 19 12 3 LR 23, E 316 L-16<br />
according to DIN 8556 / AWS A5.4<br />
Type of current/Welding position=- ~ / PA, PB, PC, PE, PF<br />
Welding load 4337 AC<br />
Plant designation E 29 9 R23, E 312-16<br />
according to DIN 8556 / AWS A5.4<br />
Type of current/Welding position=- ~ / PA, PB, PC, PE, PF<br />
Ø in mm 2.0-5.0<br />
Application, properties, approvals<br />
Rutile-fluxed electrode for joint welding on low carbon, non-stabilized and<br />
stabilized, austenitic, chemical resistant CrNiMo steels at working<br />
temperatures of up to 400°C, for corrosion-resistant Cr and CrMo steels,<br />
for similar-alloyed claddings and for austenitic-ferrite joints.<br />
Approved by:DB/Ü, TÜV<br />
Material No.: 1.4401, 1.4404, 1.4408, 1.4429, 1.4435, 1.4436, 1.4437,<br />
1.4571, 1.4580, 1.4583<br />
Application, properties, approvals<br />
Rutile-fluxed electrode for joint welding and surfacing at similar and equal<br />
steels or cast steels, for joint welding at higher-strength<br />
unalloyed and low-alloyed constructional steels, tempered and tool<br />
steels, high-manganese steels and for joints between dissimilar steels<br />
with high-alloyed, non-rusting steels. Furthermore, the electrode is<br />
appropriated for crack-proofed and tough interpasses on hard<br />
surfacing and for abrasion-tight, work-hardened and warm-harden<br />
surfacing. The austenitic-ferritic weld metal is non-rusting,<br />
corrosion-resistant and suitable for working temperatures of up to 300°C.<br />
Due to the enhanced delta-ferrite contents black white joints are very<br />
resistant against solidification crack.<br />
Item No. Dimensions PU/plastic/ Weight € / kg<br />
Ø x L box per pk. plus +VAT<br />
in mm pk. x pcs in kg<br />
· 116 6125 2.5 x 300 1 x 233 4.2<br />
· 116 6132 3.2 x 350 1 x 136 4.9<br />
· 116 6126 2.5 x 300 1 x 68 1.2<br />
· 116 6133 3.2 x 350 1 x 39 1.4<br />
31.78<br />
31.78<br />
31.78<br />
29.44<br />
Item No. Dimensions PU/plastic/ Weight € / kg<br />
Ø x L box per pk. plus +VAT<br />
in mm pk. x pcs in kg<br />
· 116 7125 2.5 x 300 1 x 224 4.0<br />
· 116 7132 3.2 x 350 1 x 136 4.8<br />
· 116 7126 2.5 x 300 1 x 62 1.1<br />
· 116 7133 3.2 x 350 1 x 37 1.3<br />
38.17<br />
34.21<br />
38.17<br />
34.21<br />
104
Electrodes<br />
Due to the current price situation of<br />
the resources,<br />
the prices are without <strong>com</strong>mitment.<br />
Stick electrodes for welding<br />
of cast iron<br />
Stick electrodes for build-up weldings<br />
Welding load NI<br />
Plant designation<br />
E NI BG 11, E NI-C1<br />
according to DIN 8573 / AWS A5,15<br />
Type of current/Welding position=- ~ / PA, PB, PC, PS<br />
Welding load 60<br />
Plant designation E 6-UM-60 F / approx. E 307-16<br />
according to DIN 8555<br />
Type of current/Welding position=+ / w, h, q, s<br />
Ø in mm 2.5-5.0<br />
Application, properties, approvals<br />
Basic-graphite fluxed nickel electrode for cold welding of grey,<br />
malleable cast iron and cast steel as well as for weldings on fatigued cast<br />
parts. For rectification of seams as well as defects in workman. The<br />
welding particularity of NI gives perfect welding results even with low<br />
amperages. The arc is smooth and intensive, low spatters, as well as easy<br />
removal of slag. The welding seam is soft and mecanically machinable<br />
including the transition zones to the basic material.<br />
Application, properties, approvals<br />
Basic-fluxed electrode for tough, impact-tough and abrasive-resistant<br />
surfacing on unalloyed and low-alloyed materials with higher strength.<br />
Especially appropriated for surfacing on machine parts, dredger teeth,<br />
beater bars, scrapers, charging screws, mill hammers, mixer arms,<br />
crusher jaws and crushing cones etc.<br />
The weld metal is workable only by grinding, annealing and hardening is<br />
possible.<br />
Item No. Dimensions PU/plastic/ Weight € / kg<br />
Ø x L box per pk. plus +VAT<br />
in mm pk. x pcs in kg<br />
· 116 8025 2.5 x 350 1 x 74 1.5<br />
· 116 8032 3.2 x 350 1 x 43 1.5<br />
91.88<br />
80.12<br />
Item No. Dimensions PU/plastic/ Weight € / kg<br />
Ø x L box per pk. plus +VAT<br />
in mm pk. x pcs in kg<br />
· 116 9032 3.2 x 450 1 x 133 6.3<br />
· 116 9040 4.0 x 450 1 x 88 6.3<br />
18.01<br />
17.38<br />
Various packaging units...<br />
Welding load NIFE<br />
Plant designation<br />
E NiFe-1 BG 11, E NiFe-C1<br />
according to DIN 8573 / AWS A5,15<br />
Type of current/Welding position=- ~ / PA, PB, PC, PS<br />
Application, properties, approvals<br />
Basic-graphite fluxed nickel-iron electrode for cold welding of grey cast<br />
iron with laminated and globular graphite structure. Also suitable for<br />
joining cast iron (GGL and GGG types) with unalloyed steels. The alloyed<br />
weld metal is mainly produced by the core wire, 60%Ni and 40%Fe. The<br />
weld metal is easy to machine and is characterized by its high<br />
crack-resistance. It is colored like the parent metal and it will<br />
corrode like this later on. The electrode has good resisting properties and<br />
welds smoothly.<br />
Your advantages:<br />
· All stick electrodes are packed into suitable plastic cases or cover<br />
boxes and do not get damp.<br />
· May types are available in well-priced small cases<br />
Welding<br />
accessories<br />
Item No. Dimensions PU/plastic/ Weight € / kg<br />
Ø x L box per pk. plus +VAT<br />
in mm pk. x pcs in kg<br />
· 116 8125 2.5 x 300 1 x 82 1.3<br />
· 116 8132 3.2 x 350 1 x 47 1.5<br />
55.50<br />
51.39<br />
105
Autogenously technique<br />
Designation<br />
Item No.<br />
€ plus VAT<br />
Designation<br />
Item No.<br />
€ plus VAT<br />
Universal cylinder carriage<br />
· for 2 x 10-20 cylinders 170 0005<br />
· for 2 x 40-50 l cylinders 170 0004<br />
99.00<br />
318.00<br />
Protecting caps for manometer<br />
· For manometer 63 mm diameter<br />
· Slotted construction with safety opening<br />
· Blue-oxygen 170 0037<br />
· Red-acetylene and other fuel gases 170 0047<br />
· White/grey-other industrial gases 170 0057<br />
1.75<br />
1.75<br />
1.75<br />
New<br />
Manometer hoop guard<br />
· For protection against damages of the manometer<br />
· Yellow version for fuel gas 170 0048<br />
· Blue version for oxygen 170 0038<br />
25.15<br />
25.15<br />
· FSSG 10-20 l<br />
(similar Fig.)<br />
Universal cylinder carriage 10-20 l<br />
(similar Fig.)<br />
Portable welding and cutting device<br />
· Cylinder carriage for 2x10 l or 2x20 l steel cylinders<br />
· Steel cylinder oxygen and acetylene (10 l or 20 l)<br />
· Pressure regulator oxygen single-staged and acetylene single-staged<br />
· Tubular safety fuse acetylene and oxygen<br />
· Combined welding and cutting device inside sheet steel case (KE/17)<br />
(for welding of 0.5-9 mm, for cutting of 3-100 mm)<br />
· Oxygen and acetylene tube 10 m rooted<br />
· FSSG 10-20 l 170 0020 1'319.00<br />
Pressure regulator<br />
· Oxygen 170 0030<br />
· Acetylene 170 0040<br />
57.00<br />
59.40<br />
KEK/17 kit 170 0117<br />
· Combined welding and cutting device<br />
· Shank diameter 17 mm<br />
· For welding from 0.5-9 mm<br />
· For cutting from 3-100 mm<br />
· Inside sheet steel case<br />
249.00<br />
Handle type KEK/17 170 0127<br />
· Shank diameter 17 mm<br />
76.90<br />
Spare manometer Ø 63 mm, connection G1/4<br />
· Acetylene 40 bars 170 0041<br />
· Acetylene 2.5 bars 170 0042<br />
· Oxygen 315 bars 170 0031<br />
· Oxygen 16 bars 170 0032<br />
· Argon 315 bars 170 0051<br />
· Argon 30 liters 170 0052<br />
9.60<br />
9.60<br />
9.60<br />
9.60<br />
9.60<br />
9.60<br />
Cutting insert type KEK/17 170 0137<br />
· Shank diameter 17 mm; without nozzles<br />
105.90<br />
Working spot seals<br />
· Acetylene 170 0045<br />
· Oxygen 170 0035<br />
22.90<br />
22.90<br />
Guiding carriage for KEK 17/25.5 mm 170 0150<br />
27.70<br />
Fiber gasket 170 0036 (PU10)<br />
· For connecting oxygen + argon<br />
Aluminum gasket (acetylene) 170 0046 (PU10)<br />
106<br />
0.45<br />
0.49<br />
Rounded motion link (<strong>com</strong>pass) 170 0151<br />
· For guiding carriage KEK 17<br />
8.45
Designation<br />
Item No.<br />
€ plus VAT<br />
Designation<br />
Item No.<br />
€ plus VAT<br />
Cutting nozzles<br />
· Cutting nozzle S0 3-12mm 170 0202<br />
· Cutting nozzle S1 12-25mm 170 0203<br />
· Cutting nozzle S2 25-50mm 170 0204<br />
· Cutting nozzle S3 50-100mm 170 0205<br />
4.50<br />
4.50<br />
4.50<br />
4.50<br />
Tubes<br />
· Acetylene 9x3.5 red 170 1701 (PU40)<br />
· Oxygen 6x5 blue 170 1702 (PU40)<br />
· Twin tube 6x9 170 1703 (PU40)<br />
1.79/m<br />
2.19/m<br />
3.95/m<br />
New<br />
Heating nozzles for fuel gas acetylene<br />
· Size H1 3-100 mm 170 0231<br />
· Size H2 100-300 mm 170 0232<br />
7.95<br />
7.95<br />
Autogenous twin tube pressed-in<br />
· Inner Ø 6mm, Outer Ø 9mm<br />
· 5 m 170 1205<br />
· 10 m 170 1210<br />
· 15 m 170 1215<br />
· 20 m 170 1220<br />
35.90<br />
60.90<br />
85.50<br />
110.50<br />
Welding inserts type KEK/17<br />
· Shank diameter 17 mm<br />
· Size 1 0.5- 1.0 mm 170 0210<br />
· Size 2 1.0- 2.0 mm 170 0211<br />
· Size 3 2.0- 4.0 mm 170 0212<br />
· Size 4 4.0- 6.0 mm 170 0213<br />
· Size 5 6.0- 9.0 mm 170 0214<br />
· Size 6 9.0-14.0 mm 170 0215<br />
24.60<br />
24.60<br />
24.60<br />
26.60<br />
26.60<br />
28.10<br />
Twin hose clamp steel 170 1023 (PU10)<br />
· Galvanized steel<br />
· 16/16 mm<br />
0.48<br />
Copper tips<br />
· 0.5-1.0 mm 170 0220<br />
· 1.0-2.0 mm 170 0221<br />
· 2.0-4.0 mm 170 0222<br />
· 4.0-6.0 mm 170 0223<br />
· 6.0-9.0 mm 170 0224<br />
· 9.0-14.0 mm 170 0225<br />
Tube welding insert type KEK/17<br />
· Cu tube 6 mm diameter, flexible, with soldered tip<br />
· Size 2 1-2 mm 170 0118<br />
· Size 3 2-4 mm 170 0119<br />
· Size 4 4-6 mm 170 0120<br />
· Size 5 6-9 mm 170 0121<br />
6.35<br />
6.35<br />
6.85<br />
6.85<br />
8.10<br />
8.10<br />
25.40<br />
25.40<br />
25.40<br />
27.20<br />
Magnetic welding mirror 170 1050<br />
· With magnetic base and movable guide<br />
· Spare magnetic welding mirror 1.5 mm 170 1051<br />
Twin tee-off valve<br />
· With nuts and bushings<br />
· 1/4” right, oxygen / argon<br />
with 6 mm bushings 170 1037<br />
· 3/8” left, acetylene / propane<br />
with 9 mm bushings 170 1040<br />
29.55<br />
2.75<br />
21.90<br />
21.90<br />
Tube welding insert front parts type KEK/17<br />
· Cu tube 6 mm diameter, flexible, with soldered tip<br />
· Size 2 1-2 mm 170 0122<br />
· Size 3 2-4 mm 170 0123<br />
· Size 4 4-6 mm 170 0124<br />
· Size 5 6-9 mm 170 0125<br />
10.70<br />
10.70<br />
10.70<br />
10.70<br />
Gas lighter pistol-shaped 170 1200 (PU5)<br />
· With spark metal 2.6 x 5.0 mm<br />
· Nickel plated<br />
Spare spark metals 2.6 x 5.0 mm 170 1201 (PU100)<br />
4.25<br />
3.60<br />
Autogenous<br />
Gas lighter cylinder file 170 1100 (PU10)<br />
· With spark metal 3.0 x 20 mm<br />
Spare spark metals 3.0 x 20 mm 170 1101 (PU50)<br />
2.25<br />
8.60<br />
107
Welding clamps<br />
New<br />
Series USZ-4-in-1 all-steel screw clamp including<br />
locking handle<br />
· Quenched sliding and fixed clamp made of one piece for elastic and<br />
flexible clamping<br />
· Fixed clamp and pressure plate made of one piece, quenched and<br />
warp resistant<br />
· To clamp, to tighten tubes, to splay and to overtransverse<br />
· V-clamping support for tubes as well as an additional block for overtransversing<br />
is included in the scope of delivery<br />
· Surface coated spindle including trapezoidal thread smooth running,<br />
does not wedged<br />
· Best power transmission when clamping due to the rounded ends at<br />
the clamp handle<br />
· Rapid conversion of the sliding clamp for spreading applications by<br />
reversing the sliding rail and the additional block<br />
· Applicable for wood and steel<br />
Clamping<br />
· Standard application efficiently<br />
and easily executable<br />
Spreading<br />
Clamping tubes<br />
· Including the self-addaptable<br />
V-clamping support for easy<br />
handling<br />
Overtraveling<br />
· Rapid conversion with little<br />
efforts<br />
· Overtraveling by means of<br />
additional block provided with<br />
screw-thread<br />
Serial delivery including replaceable V-<br />
spreading support and additional block<br />
to overtravel and spread parts<br />
Accessories<br />
Magnetic<br />
V-clamping<br />
support<br />
Item No. 179 0006<br />
€ 4.05 plus VAT<br />
Series HZ-Lever screw clamp including grid mechanism for efficient<br />
spanning insensitive to vibrations<br />
USZ 216 USZ 318<br />
USZ 419<br />
· Fixed clamp and pressure plate made of one piece, quenched and<br />
warp resistant<br />
· Including 38 mm mobile pressure plate<br />
· Functional grid mechanism for vibration-safe clamping<br />
· Particularly useful if working in narrow working spaces<br />
· Rapid conversion of the sliding clamp for spreading applications by reversing<br />
the clamping rail and the additional Accessories<br />
block in two steps<br />
· Five times quicker than when working with <strong>com</strong>mon<br />
screw clamps thanks to the one finger quick action<br />
and release lever<br />
V-clamping support<br />
· Applicable for wood and steel<br />
Item No. 179 0005<br />
€ 2. 75 plus VAT.<br />
MwSt.<br />
HZ 178<br />
HZ 178-Figure<br />
showing scope of delivery<br />
HZ 254-Figure showing<br />
scope of delivery<br />
Magnetic<br />
V-clamping support<br />
Item No. 179 0006<br />
€ 4. 05 plus VAT.<br />
Additional block<br />
for overtraveling<br />
and<br />
spreading<br />
Item No. 179 0007<br />
€ 3.45 plus VAT<br />
Model max. clamping force Jack opening Throat Cross-section Thread Weight<br />
(kg) (mm) (mm) Firm clamp (mm) (kg)<br />
USZ 216 550 216 121 25 x 12 M 10 1.9<br />
USZ 318 1100 318 140 30 x 14 M 10 3.5<br />
USZ 419 1100 419 140 30 x 14 M 10 4.0<br />
HZ 178 460 178 121 22 x 11 M 10 1.2<br />
HZ 254 460 254 121 22 x 11 M 10 1.3<br />
Item No.<br />
179 0001<br />
179 0002<br />
179 0003<br />
179 0010<br />
179 0011<br />
€ plus VAT<br />
26.20<br />
62.20<br />
69.90<br />
40.30<br />
43.90<br />
108<br />
Welding clamps available from March 2010 on
Magnetic screws clamp / Vice-grip wrench<br />
New<br />
Series MSZ-Magnetic screw clamp including tension spring and<br />
magnetic V-clamping support<br />
· For workpieces made of steel<br />
· Including sliding clamp mounted on springs for one hand operation<br />
· The clamp is magnetically fixed on the workpiece after positioning<br />
· Made of heat-threated and nickel chrome-plated steel for long durability<br />
· One V-clamping support included in the scope of delivery<br />
· With treaded hole extendable by optional V-clamping support or bolts<br />
Easy one hand operation in three steps:<br />
Opens screw clamp position fix<br />
MSZ 90-Figure<br />
showing scope of delivery<br />
Accessories<br />
MSZ 140-Figure<br />
showing scope of delivery<br />
Additional block for<br />
overtraveling<br />
· applicable for MSZ 140<br />
Item No. 179 0022<br />
€ 2.65 plus VAT<br />
· applicable for RGZ 280<br />
Item No. 179 0007<br />
€ 3.45 plus VAT<br />
RGZ 280-Tube vice-grip wrench specially to hold round bodies<br />
· Including two self-addatable V-clamping<br />
supports, thus also applicable to fix flat<br />
materials on tubes<br />
· One-hand operation<br />
RGZ 280-Figure<br />
showing scope of delivery, optionally available<br />
additional block for overtraveling, refer to above<br />
mentioned accessories<br />
WGZ 76-Angular vice-grip wrench-the helping handling processing rectangular workpieces<br />
· To hold, align and fix workpieces of different<br />
thicknesses at an angle of 90°<br />
· One-hand operation<br />
· Applicable for wood and steel as well as<br />
synthetic materials<br />
D<br />
WGZ 76-Figure showing scope of delivery<br />
· To fix rectangular conections · Also to work with wood and<br />
synthetic materials<br />
· For workpieces with a thickness up to<br />
1 1/4 inch (317 mm)<br />
Model max. clamping force Jack opening Throat Cross-section Thread Weight<br />
(kg) (mm) (mm) (mm) (kg)<br />
MSZ 90 140 90 64 13 x 6 M 6 0.4<br />
MSZ 140 230 140 89 16 x 8 M 8 0.5<br />
Item No.<br />
179 0020<br />
179 0021<br />
€ plus VAT<br />
9.95<br />
13.90<br />
Model Jack opening min. / max. (mm) Length (mm) Thread Weight (kg)<br />
RGZ 280 40-64 280 M 10 1.3<br />
Item No.<br />
179 0090<br />
€ plus VAT<br />
19.00<br />
Model max. clamping force (kg) Jack opening (mm) Throat(mm) Length (mm) Weight (kg)<br />
WGZ 76 75 32 76 216 0.6<br />
Magnetic screw clamps / Vice-grip wrenches available from March 2010 on<br />
Item No.<br />
179 0080<br />
€ plus VAT<br />
24.40<br />
109<br />
Spannwerkzeuge
Welding angle magnets<br />
New<br />
Series MSWM and SSWM-Permanent welding angle magnets for<br />
retaining bracket magnet 30°, 45°, 60° and 90°<br />
· For retaining round and flat workpieces made of iron at an exact angle<br />
· Practic helpers when welding and mounting<br />
MSWM 10-<br />
· Best appropriate for small<br />
workpieces<br />
· Two mini welding<br />
magnets are included in<br />
the scope of delivery<br />
SSWM 20-<br />
· With a retaining force of 2o kg in<br />
spite of its small construction<br />
· Best applicable for the most<br />
required applications<br />
· Figure showing scope of delivery<br />
Series SWM-2 and SWM-switchable welding angle magnets to fix steel<br />
sheets, round and square workpieces or tubes<br />
· With high magnetic retaining force for professional applications<br />
· Magnet to be switched on/off by means of a toggle switch<br />
Series SWM-2<br />
· Easy to wipe and switched off<br />
· Perfect to retain round angular tubes, angles and flat materials<br />
· To retain metallic workpieces at an angle of 45° or 90°<br />
Series SWM<br />
· To retain metallic workpieces at an angle of 90°<br />
· Pole shoe including prism therefore best appropriate for flat and round<br />
material<br />
SWM-2 35 SWM-2 65<br />
· Professional type for highest<br />
demands in quality<br />
· Two independet working on/off<br />
switches<br />
SWM 35 SWM 70<br />
Series VSWM-adjustable welding angle magnetfor<br />
infinitely variable settings of the angle from 30° to 275°<br />
· With high magnetic retaining force for professional applications<br />
· Pole shoe including prism, therefore best appropriate for flat and round<br />
materials<br />
· Required angle from 30° to 275 ° easily adjustable and easy to fix by<br />
means of handy lever<br />
· Angle easily readable<br />
on the scale<br />
Model Retaining force (kg) * Angle Dimensions (mm) Weight (kg) Item No. € plus VAT<br />
MSWM 10 ** 10 30° / 60° / 45° /90° 59 x 51 x 16 0.3<br />
179 0060 7.20<br />
SSWM 20 40 30° / 60° / 45° /90° 140 x 111 x 19 0.5<br />
179 0070 10.90<br />
SWM-2 35 40 45° /90° 111 x 95 x 29 0.7<br />
179 0030 27.20<br />
SWM-2 65 75 45° /90° 152 x 130 x 35 1.4<br />
179 0031 32.60<br />
SWM 35 55 90° 152 x 152 x 38 1.2<br />
179 0040 66.20<br />
SWM 70 120 90° 197 x 197 x 48 2.7<br />
179 0041 130.90<br />
VSWM 41 50 30°-275° infinitely variable 197 x 197 x 95 2.4<br />
179 0050 130.00<br />
* Mentioned retaining force is based on processing a steel plate of 10 mm ** Two magnets included in the scope of delivery, price applicable for the<br />
scope of delivery<br />
110<br />
Welding angle magnets available from March 2010 on
Metall corner clamps<br />
New<br />
Series MWS-Metall corner clamps in 2-axes or 3-axes types<br />
· To be used in the steel constructions, in the<br />
welding shop and in the metall working shop<br />
· Stable jaws and base body made of gray cast<br />
· To hold, align and fix workpieces of different<br />
thicknesses at an exact angle of 90°<br />
· Automatic adapting of the pressure jaws to different<br />
workpiece thicknesses due to hinged<br />
spindle nut<br />
· Including button for quick action clamping of<br />
the workpiece<br />
· Welding sparks do not adhere to the<br />
copper-plated trapeozidal spindle with T-handle<br />
· Easy to fix on welding or machine tables thanks<br />
to lateral oblong holes<br />
Series MWS-2<br />
· For workpieces with two axes<br />
· Fixing of T-connections and free access to the<br />
workpiece for welding and assembly works<br />
due to the open structures<br />
MWS/2<br />
· Mold sides to position the metall<br />
corner clamping vertically<br />
· Including fixture for best<br />
clamping of profiles<br />
· Open structure allows fixing of<br />
T-connections<br />
· Also appropriate to fix round<br />
materials<br />
Series MWS-3<br />
· For workpieces with three axes<br />
· Easy turning of the third clamping arm allows<br />
rapid removal of the workpiece<br />
· Included quick action clamping<br />
for rapid <strong>com</strong>fortable preparation<br />
· It is possible to easily turn away<br />
the third clamping arm<br />
MWS/3<br />
Model Jack opening Jaw Length / Height T-distance Weight<br />
(mm) (mm) (mm) (kg)<br />
MWS-2 95 95 122 35 62 5.0<br />
MWS-2 121 121 135 64 100 10.6<br />
MWS-3 95 95 122 35 62 11.1<br />
MWS-3 121 121 100 64 100 19.6<br />
Metall corner clamps available for March 2010 on<br />
Item No.<br />
179 0100<br />
179 0101<br />
179 0102<br />
179 0103<br />
€ plus VAT<br />
79.90<br />
111.00<br />
170.00<br />
299.00<br />
111<br />
Spannwerkzeuge
Are you interested in further products?<br />
www.optimum-maschinen.de<br />
www.quantum-maschinen.de<br />
www.metallkraft-maschinen.de<br />
www.holzkraft-maschinen.de<br />
· With the redaction of this price catalogue any<br />
previous lists be<strong>com</strong>e null and void.<br />
· The prices are without <strong>com</strong>mitment in Euros plus<br />
the legally valid VAT, plus forwarding charges,<br />
transport charges and charges for unloading,<br />
installation cost and briefing cost if required.<br />
· We do not take any liability for misprints errors<br />
or incorrect descriptions.<br />
· We reserve the right of technical and optical<br />
modifications.<br />
· Fig. partially with optional accessories.<br />
· The delivery will only take place according to our<br />
terms and conditions.<br />
Sales Germany:<br />
Dr.-Robert-Pfleger-Str. 26<br />
D-96103 Hallstadt/Bamberg<br />
Phone (09 51) 96 555-0<br />
Fax (09 51) 96 555-55<br />
email: info@schweisskraft.de<br />
· The products are sold by specialized trade.<br />
· The products remain our property until they are<br />
<strong>com</strong>pletely paid.<br />
· If a product is sold to a third party our retention<br />
of title remains.<br />
· In the <strong>com</strong>mercial field, the legal conditions of<br />
guarantee are valid.<br />
· Any copy or reprint of any kind, even in extracts,<br />
require our written approval.<br />
Sales Austria:<br />
Gewerbestrasse Ost 6 · A- 4921 Hohenzell<br />
Phone: ++43 (0) 77 52-70 929-0<br />
Fax : ++43 (0) 77 52-70 929-99<br />
e-mail: info@aircraft.at<br />
www.aircraft.at<br />
© Schweißkraft Schweißtechnik / Item No. 800 1507 GB<br />
Your specialist dealer:<br />
www.aircraft-kompressoren.de<br />
www.unicraft.de<br />
www.schweisskraft.de