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MAY/JUNE 2005<br />

RUNNING WITH THE RIGHT<br />

<strong>FITNESS</strong><br />

<strong>EQUIPMENT</strong><br />

<strong>STANDARDS</strong><br />

ASTM Cautions User of<br />

the Need for Safety and<br />

Health Practices<br />

AUTOMOTIVE ▲ EMC ▲ ERGONOMICS ▲ FIELD EVALUATION ▲ INDUSTRIAL MACHINERY<br />

MANAGEMENT SYSTEMS ▲ MEDICAL ▲ PRESSURE <strong>EQUIPMENT</strong> ▲ SAFETY ▲ TELECOM


MAY/JUNE 2005<br />

LATE-BREAKING NEWS<br />

Wanted: Customer Feedback<br />

Rheinland of North America, Inc. has a long tradition of searching for the<br />

TUV<br />

best ways in which to help our clients accomplish their testing and<br />

certification objectives. While the services offered by TUV have made us the industry<br />

leader, it is our core values of commitment, integrity, teamwork and professional excellence<br />

that have allowed us to help our clients succeed.<br />

As a continuing part of this initiative, please be sure to direct your<br />

customers to the "TUViewpoints" customer feedback form link from<br />

the homepage www.us.tuv.com as the appropriate forum for their<br />

comments and suggestions for improvement. ▲<br />

2 LATE-BREAKING NEWS<br />

Wanted: Customer Feedback<br />

3 INTERNATIONAL APPROVALS<br />

New Standards for Japan’s<br />

Electrical Appliances and<br />

Materials<br />

3 INTERNATIONAL APPROVALS<br />

New EMC Standards<br />

Introduced in Russia<br />

4 SAFETY<br />

Alliance Formed with<br />

Eastman Kodak Company<br />

5 QUALITY<br />

Atsec Information<br />

Security Corporation<br />

ISO 9001:2000 Certified<br />

6-7 INDUSTRIAL MACHINERY<br />

ASTM Updates a<br />

Key Fitness<br />

Equipment Standard<br />

8 ASK THE EXPERTS<br />

10 DID YOU KNOW?<br />

Update on the WEEE/RoHS<br />

Directives<br />

A PUBLICATION OF THE TÜV RHEINLAND A PUBLICATION GROUP OF THE TÜV RHEINLAND GROUP<br />

Traci Conroy • Managing Editor<br />

TUV Rheinland of North America, Inc.<br />

12 Commerce Road • Newtown, CT 06470 USA<br />

Tel: 203-426-0888 • Fax: 203-426-4009 • Email: tconroy@us.tuv.com<br />

Gabi Kimura • Asian Editor<br />

TÜV Rheinland Japan Ltd.<br />

Shin Yokohama Daini Center Building • 19-5 Shin Yokohama 3-chome<br />

Kohoku-ku, Yokohama 222-0033 Japan<br />

Tel: 81-45-470-1928 • Fax: 81-45-470-1863 • Email: gki@jpn.tuv.com<br />

Ralf Diekmann • European Editor<br />

TÜV Rheinland Group<br />

Am Grauen Stein • 51105 Cologne, Germany<br />

Tel: 49-221-806-1972 • Fax: 49-221-806-1358 • Email: diekmann@de.tuv.com<br />

TÜV Rheinland World News is published six times a year by<br />

TÜV Rheinland Group. Subscriptions are free.<br />

This newsletter is published for the convenience of our customers, clients and professional<br />

associates. Although it is intended to provide accurate and authoritative information<br />

with respect to the subject matter covered, the information and opinions contained<br />

in this publication are those of the authors or advertisers and not of the editors<br />

or publishers. The authors, editors and publishers disclaim any liability for any inaccuracies<br />

contained herein. Before any action is taken based upon the published information,<br />

it is essential that competent and individual professional advice is obtained.


International Approvals<br />

New Standards for Japan’s Electrical Appliances and Materials<br />

Imported Products Must Comply Within 3 Years<br />

Electrical appliances and materials<br />

manufactured in or imported to Japan<br />

must meet new testing standards that<br />

have been in place since August 27, 2004.<br />

The new standards, defined under the<br />

DENAN Law, were implemented in<br />

accordance with an announcement issued<br />

by Japan’s Ministry of Economy, Trade and<br />

Industry (METI) in February 2004.<br />

The J60950 (H14) standard, issued on<br />

March 13, 2002, was amended to J60950<br />

(H16), and took effect August 27, 2004. All<br />

test reports, S-Mark certificates, and<br />

Conformity of Compliance assessments for<br />

products in Specified Appliance and<br />

Materials categories must now be in<br />

accordance with J60950 (H16). For<br />

New EMC Standards<br />

Introduced in Russia<br />

GOST-R Certificates Previously Issued Still Valid<br />

New EMC standards for electric,<br />

electronic, kitchen and home appliances<br />

for the Russian market went into effect on<br />

July 1, 2004.<br />

The new standards are:<br />

• GOST R 51317.3.2-99<br />

“Electromagnetic compatibility of<br />

technical equipment. Harmonic<br />

current emissions (equipment input<br />

current ≤ 16 A per phase). Limits and<br />

test methods.”<br />

• GOST R 51317.3.3-99<br />

“Electromagnetic compatibility of<br />

technical equipment. Voltage<br />

fluctuation and flicker impressed on<br />

low-voltage supply systems by<br />

equipment with rated current ≤ 16 A.<br />

Limits and test methods.”<br />

Products of these types for the Russian<br />

market must now be in full compliance. It<br />

should be noted that GOST R 51317.3.2-99<br />

is identical to EN 61000-3-2, and that GOST<br />

R 51317.3.3-99 is identical to EN 61000-3-3.<br />

TÜV Info Resources<br />

NORTH AMERICA<br />

ASIA<br />

Dan Sullivan<br />

Eric Chow<br />

203-426-0888, Ext. 121 81-45-470-3148<br />

Email: dsullivan@us.tuv.com Email: eric.chow@jpn.tuv.com<br />

Or contact your nearest TÜV office.<br />

products already being imported into<br />

Japan, the new testing standard must be<br />

applied within three years, reduced from<br />

the old standard’s five-year Conformity of<br />

Compliance requirement.<br />

The contents of J60950 (H14) and J60950<br />

(H16) are quite similar, with minor changes<br />

in Appendix U. The changes are<br />

applicable only to transformers<br />

using triple insulation wire.<br />

However, if the triple<br />

insulation wire has<br />

been granted prior<br />

approval, no<br />

further<br />

evaluation will<br />

be necessary.<br />

GOST-R<br />

certificates<br />

previously<br />

issued for<br />

products are<br />

not affected by<br />

the introduction<br />

of the new<br />

standards and will<br />

remain valid until the<br />

original date of expiration.<br />

Samples for new<br />

applications submitted in the<br />

future, however, will be tested for<br />

compliance with the requirements of<br />

the new standards now in effect.<br />

For more<br />

information,<br />

please<br />

contact TÜV<br />

Rheinland. ▲<br />

EUROPE<br />

Glenn Zimmermann<br />

49-221-806-1980<br />

Email: glenn.zimmermann@de.tuv.com<br />

A PUBLICATION OF THE TÜV RHEINLAND GROUP<br />

TÜV RHEINLAND WORLD NEWS<br />

This announcement also encompasses<br />

such new standards as J60320-1 (H16),<br />

J60320-2-1 (H16), J60320-2-3 (H16),<br />

J60320-2-J1 (H16), J60335-2-40 (H16) and<br />

J60669-2-3 (H16).<br />

For more information, please contact<br />

TÜV Rheinland. ▲<br />

AFRICA<br />

Josef Peters<br />

27-12-349-1351<br />

Email: josef.peters@za.tuv.com<br />

SOUTH AMERICA<br />

Maria Sanz<br />

54-11-437-25033<br />

Email: msanz@ar.tuv.com<br />

3


MAY/JUNE 2005<br />

Alliance Formed with<br />

Eastman Kodak Company<br />

Services Will Reach Across the Globe<br />

Authored by Jeff Langdon, Regional Sales Manager (USA), 315-569-7524<br />

TÜV<br />

Rheinland Group recently formed an alliance with Eastman Kodak<br />

Company to provide testing and certification services<br />

for the well-known camera producer.<br />

As the digital revolution has unfolded,<br />

Kodak has led the way in developing new<br />

state-of-the-art cameras for personal and<br />

professional use and has brought the<br />

latest in digital radiography all over the<br />

world for medical technology applications.<br />

Although Eastman Kodak Company is<br />

based in Rochester, New York, its market<br />

reaches across the globe; thus TÜV<br />

Rheinland Group was a perfect fit, with its<br />

outstanding reputation and locations<br />

throughout the world. Kodak also<br />

recognized that TÜV Rheinland is a<br />

network of colleagues collectively helping<br />

its clients to bring their products into yetunrealized<br />

markets.<br />

How the Alliance Will Work<br />

The intent of Kodak is to efficiently direct<br />

the deployment of their product in a timely<br />

manner with testing and compliance<br />

processes being performed at their<br />

headquarter labs in Rochester. As new<br />

products are being developed in Kodak<br />

facilities abroad, Kodak will rely on the<br />

expertise of TÜV Rheinland all over the<br />

world. TUV Rheinland of North America<br />

will work directly with Kodak to coordinate<br />

the work to be performed between TÜV<br />

Rheinland and Kodak facilities outside the<br />

United States. The work will be carried out<br />

by our experts already based in the<br />

relevant countries.<br />

Most recently, TÜV Rheinland and Kodak<br />

executed a pilot program in Bangalore and<br />

Shanghai in which a new consumer<br />

camera was being developed, tested and<br />

deployed. Testing was done at TÜV<br />

TÜV Info Resources<br />

NORTH AMERICA<br />

ASIA<br />

Dan Sullivan<br />

Dirk Borchert<br />

203-426-0888, Ext. 121 81-45-470-3472<br />

Email: dsullivan@us.tuv.com Email: dirk.borchert@jpn.tuv.com<br />

Or contact your nearest TÜV office.<br />

4 A PUBLICATION OF THE TÜV RHEINLAND GROUP<br />

Rheinland labs in<br />

those two cities<br />

and then<br />

uploaded to<br />

TUVdotCOM,<br />

a File<br />

Transfer<br />

Protocol<br />

(FTP) server,<br />

and made<br />

accessible to<br />

relevant Kodak<br />

personnel. The<br />

pilot worked<br />

effectively and Kodak<br />

was pleased. This laid the<br />

groundwork for what will most<br />

likely be all of Kodak’s products being<br />

transferred onto TUVdotCOM.<br />

With health, safety and compliance the<br />

ultimate objectives of Kodak, they are<br />

using TÜV Rheinland’s expansive network<br />

to gain accessibility to markets including<br />

Japan, Korea, Australia and South<br />

America. They have also sought TÜV<br />

Rheinland’s assistance on EU compliance<br />

inspections in Mexico and establishing<br />

new factories for X-ray machinery being<br />

built in Shanghai. No matter where Kodak<br />

wants to go, TÜV Rheinland has the<br />

infrastructure and the expertise to<br />

accommodate them.<br />

For the bulk of the work ahead, Kodak has<br />

a contract in place that serves somewhat<br />

as a blanket agreement between the two<br />

companies. For instance, design<br />

consultation and product certifications are<br />

part of that agreement. When Kodak<br />

EUROPE<br />

Stephan Scheuer<br />

49-221-806-1654<br />

Email: stephan.scheuer@de.tuv.com<br />

introduces a new concept and places it in<br />

the hands of their research and<br />

development team, TÜV Rheinland<br />

engineers are called in to assist in<br />

getting that product to market on time, if<br />

not sooner.<br />

When testing or consultation services are<br />

performed outside the United States, we<br />

will issue a separate quote to Kodak. The<br />

subsidiary of TÜV Rheinland that is<br />

performing the work will then bill TUV<br />

Rheinland of North America and TUV<br />

Rheinland of North America will<br />

send a bill to Kodak in<br />

Rochester. This is<br />

another measure to<br />

assure efficiency to<br />

Kodak in that there<br />

is always a Point<br />

“A” to Point “B”<br />

billing structure.<br />

“This is a solid<br />

opportunity to<br />

not only land<br />

unrealized<br />

business, but to be<br />

part of an alliance<br />

with one of the<br />

world’s foremost<br />

leaders in digital<br />

technology,” said Deep<br />

Krishnan, TUV Rheinland of North<br />

America Marketing & Sales Director.<br />

“We are very proud to have been named<br />

the exclusive other party in this alliance<br />

with Kodak, who replaced several different<br />

vendors with ONE – TUV Rheinland.”<br />

The Eastman Kodak Company (Kodak)<br />

headquarters are located in Rochester,<br />

New York, USA. Kodak is a world leader in<br />

photographic film and imaging products<br />

supporting leisure, medical, business,<br />

entertainment and scientific applications.<br />

Kodak has a market reach of virtually<br />

every nation in the world. The Rochesterbased<br />

product safety and EMC testing<br />

laboratories are owned and operated by<br />

Kodak and are accredited by several<br />

national product safety and EMC<br />

certification agencies to perform testing<br />

and certification support for such<br />

categories of products as information<br />

technology, laboratory and medical<br />

equipment. ▲<br />

AFRICA<br />

Josef Peters<br />

27-12-349-1351<br />

Email: josef.peters@za.tuv.com<br />

SOUTH AMERICA<br />

Pablo Gilardoni<br />

54-11-4372-5033<br />

Email: pgilardoni@ar.tuv.com


atsec was certified by TUV Rheinland of<br />

North America. TUV Rheinland is<br />

accredited to perform ISO 9001:2000<br />

certifications by the American National<br />

Standards Institute - American Society for<br />

Quality National Accreditation Board<br />

(ANAB). The scope of the assessed<br />

system embraces all of atsec’s activities,<br />

which encompass the provision of<br />

information security services, including<br />

accredited IT testing and evaluation<br />

laboratories. “TUV Rheinland is proud to<br />

have provided certification services for<br />

atsec,” said Thomas McCarthy, TUV<br />

Rheinland of North America Quality<br />

Manager. “Their commitment to the<br />

certification process shows that high<br />

quality is of the utmost importance in<br />

servicing the needs of their clients.”<br />

TÜV Info Resources<br />

NORTH AMERICA<br />

ASIA<br />

Thomas McCarthy<br />

Ralf Schunk<br />

203-426-0888, Ext. 700<br />

86-755-82370898, Ext. 149<br />

Email: tmccarthy@us.tuv.com Email: ralf.schunk@sz.chn.tuv.com<br />

Or contact your nearest TÜV office.<br />

Fiona Pattinson, atsec’s U.S. quality<br />

manager, notes, “We have several reasons<br />

for making this effort. Like all global<br />

players in the information-security market,<br />

we value international standards for their<br />

mutual recognition and interoperability<br />

across cultures.<br />

Our role as assessors and evaluators of<br />

standards demands the highest levels of<br />

quality. Although our U.S. laboratories are<br />

subject to thorough assessments under<br />

the National Institute of Standards and<br />

Technologies (NIST) National Voluntary<br />

Laboratory Accreditation Program (NVLAP),<br />

we also wanted to ensure that our entire<br />

business meets the appropriate standards;<br />

compliance with ISO 9001:2000 ensures<br />

that we have the capability to do so.<br />

TÜV RHEINLAND WORLD NEWS<br />

Atsec Information Security Corporation<br />

Announces ISO 9001:2000 Certification<br />

Company Demonstrates First-hand its Commitment to<br />

International Standards<br />

Authored by Traci Conroy, Managing Editor (USA) 203-426-0888, Ext. 105<br />

T<br />

he atsec information security corporation quality system has been certified<br />

as compliant with ISO 9001:2000, the international standard for quality<br />

management systems. atsec information security is the leading provider of high-<br />

quality information security services, including product evaluations, as well as<br />

general consulting in a wide range of information security areas such as<br />

Information Security Management Systems (ISMS), risk management, PKI<br />

consulting, privacy assessment and security auditing.<br />

EUROPE<br />

Reiner Woll<br />

49-221-806-2718<br />

Email: reiner.woll@de.tuv.com<br />

We know from our own experience that<br />

information security is a quality factor,<br />

and our customers also understand<br />

that information security is a vital part<br />

of the customer-satisfaction picture.<br />

atsec’s principles ensure that we are<br />

first and foremost service providers.<br />

Our customers ask us to scrutinize their<br />

processes, systems and products, and<br />

it is important that atsec understands<br />

first-hand the commitment and<br />

resources that this level of scrutiny<br />

requires of an organization.<br />

Building on our quality management<br />

system, atsec also takes a strong<br />

process view when it comes to<br />

ensuring the security of its information<br />

assets. Recent events have<br />

demonstrated that no information asset<br />

should be more important to a global<br />

information-security company than its<br />

stored customer data. atsec is<br />

currently pursuing BS 7799-2:2002<br />

certification as evidence of its<br />

commitment to holistic information<br />

security and will continue to<br />

demonstrate its support for emerging<br />

security standards.”<br />

atsec information security was founded<br />

in 2000 and operates in the U.S. and<br />

Europe, in such cities as Austin,<br />

Munich, Cologne and Stockholm.<br />

For more information about atsec<br />

information security, please visit<br />

www.atsec.com. ▲<br />

AFRICA<br />

Josef Peters<br />

27-12-349-1351<br />

Email: josef.peters@za.tuv.com<br />

SOUTH AMERICA<br />

Thorsten Malchow<br />

54-11-4372-5033<br />

Email: tmalchow@ar.tuv.com<br />

A PUBLICATION OF THE TÜV RHEINLAND GROUP 5


MAY/JUNE 2005<br />

ASTM Updates a Key<br />

Fitness Equipment Standard<br />

Standard Cautions User About the Need for Safety and<br />

Health Practices<br />

Authored by Frank West, Machinery Engineer (USA), 503-469-8880<br />

I<br />

n North America, the safety of fitness equipment is established by two sets of<br />

standards. For electrical aspects of equipment, the appropriate standards are<br />

UL1647 and CAN/CSA C22.2 No 68. They are required by national legislation for<br />

cord-connected products. Mechanical hazards for fitness equipment can be<br />

mitigated by applying voluntary ASTM standards. Although these standards are<br />

voluntary, failure to apply them leaves the fitness equipment manufacturer open to<br />

potentially costly liability claims in case of injury related to the use of this equipment.<br />

In January 2005, three of the most<br />

commonly used ASTM standards for<br />

fitness equipment were revised. This<br />

article examines the changes made in the<br />

basic fitness equipment standard and<br />

provides guidance on complying with the<br />

new requirements. Changes in the other<br />

standards will be described in future<br />

articles.<br />

ASTM F2276-05<br />

ASTM F2276, Standard Specification for<br />

Fitness Equipment, is the standard applied<br />

when a more specific fitness equipment<br />

standard does not exist. An enormous<br />

amount of fitness equipment in the<br />

marketplace, from sit-up boards to<br />

inversion tables, falls within the scope of<br />

this standard.<br />

The Standard in Relation to Children<br />

The significant change in the new version,<br />

published in January 2005, is the addition<br />

of language that prevents the standard<br />

being applied to equipment for use by<br />

children under 12 years of age (clause 1.2).<br />

Previously, for equipment intended for use<br />

by children under 12, the standard<br />

specified that ASTM F963, Consumer<br />

Safety Specification on Toy Safety, would<br />

be the primary standard, and ASTM F2276<br />

would be a reference standard. This is no<br />

longer the case. ASTM F2276 is now<br />

barred for use on any equipment intended<br />

for use by children under 12. In support of<br />

this, the reference to ASTM F963 has been<br />

6<br />

A PUBLICATION OF THE TÜV RHEINLAND GROUP<br />

removed from the standard wherever<br />

it previously appeared.<br />

Manufacturers of most fitness equipment<br />

should have no difficulty with these<br />

changes, since most fitness equipment is<br />

not intended for use by children.<br />

Manufacturers who make equipment<br />

intended for use by children are now<br />

barred from using ASTM F2276 in any way.<br />

Although not required by the standard, it<br />

may be advisable for equipment marked<br />

“Keep Children Away” to now define<br />

children as being under 12 years of age in<br />

the documentation for that equipment (as<br />

required by the standard, clauses 7.2.1.1<br />

and 7.2.2.1). In addition, a specific<br />

statement in the user documentation may<br />

be helpful, such as “this equipment is<br />

intended for use by adults and children 12<br />

years or older.”<br />

The Standard in Relation to Risk<br />

The standard contains a new clause,<br />

clause 1.4, which is a risk-based<br />

disclaimer. It now specifies that<br />

compliance with the text of the standard<br />

alone does not give presumption that all<br />

safety concerns associated with use of the<br />

fitness equipment have been addressed.<br />

According to the standard, “It is the<br />

responsibility of the user of this standard<br />

to establish appropriate safety and health<br />

practices and determine the application of<br />

regulatory limitations prior to use.” This<br />

means that in addition to complying with<br />

the requirements of ASTM F2276,<br />

manufacturers will now be required to<br />

perform a general risk assessment, and<br />

demonstrate that all hazards identified in<br />

the risk assessment have been addressed<br />

by application of the standard. Any<br />

hazards which present unacceptable risk<br />

after application of the requirements of<br />

ASTM F2276 will be required to be<br />

addressed using standard risk reduction<br />

and mitigation engineering techniques.<br />

This may be a significant change for some<br />

manufacturers, especially those who<br />

produce complex equipment. The move<br />

toward risk assessment in the application<br />

of most standards is an industry-wide<br />

move, and hazard-based safety<br />

engineering will become increasingly<br />

important. The move by ASTM F2276 to<br />

include language that requires a risk<br />

assessment is, therefore, not done in<br />

isolation. However, the move also requires<br />

that manufacturers increase the expertise<br />

of their engineering team to include risk<br />

assessment techniques and methods, so<br />

that risk may be eliminated in design and<br />

not become an issue when the compliance<br />

of the product to the standard is<br />

determined. In addition, compliance<br />

projects for fitness equipment will become<br />

more complex as risk assessment and risk<br />

mitigation layers are added to the required<br />

criteria for assessment.<br />

The Standard in Relation to New Units<br />

of Measure<br />

Another new clause that was added is<br />

clause 1.3. In the United States, it is still<br />

common practice for engineering groups<br />

to use English units in the design and<br />

construction of fitness equipment.<br />

However, the standard now specifies that<br />

in terms of safety, all critical dimensions<br />

and values will be measured in SI units.<br />

This language does not, of course, mean<br />

that conventional English units of measure<br />

cannot continue to be used for design. It<br />

does mean, however, that when assessing<br />

compliance, the official unit of measure<br />

will be SI units, and SI units must be used<br />

on all compliance documents. This change<br />

should have little effect on manufacturers,<br />

since most do this already.


Miscellaneous Changes<br />

Finally, a new section, Section 8, Keywords, has been added. This<br />

section has no effect on regulatory compliance, and merely provides<br />

guidance on establishing keywords for electronic indexing of the<br />

standard in libraries.<br />

Summary<br />

UL1647 and CAN/CSA C22.2 No 68<br />

are voluntary standards,<br />

but failure to apply them<br />

leaves the fitness equipment<br />

manufacturer open to<br />

potentially costly<br />

liability claims.<br />

The changes to ASTM F2276 will modify how manufacturers design and<br />

assess the compliance of fitness equipment for North America. The<br />

prohibition of using the standard for equipment intended for use by<br />

children under 12, and the formal adoption of SI units for compliance<br />

measurements, should have little impact on manufacturers. However,<br />

the inclusion of language that specifically bars a presumption that all<br />

risk has been mitigated through application of ASTM F2276 is important.<br />

Because of this new language, manufacturers are now responsible to<br />

determine if any risk exists even after ASTM F2276 has been complied<br />

with. Any remaining risk will need to be addressed using standard risk<br />

reduction techniques. This adds complexity to both the design and<br />

evaluation for compliance of fitness equipment. ▲<br />

TÜV Info Resources<br />

NORTH AMERICA ASIA<br />

Richard Grumski Werner Feuker<br />

734-207-9852 886-4-2301-9898, Ext. 030<br />

Email: rgrumski@us.tuv.com Email: few@twn.tuv.com<br />

EUROPE AFRICA<br />

Reiner Woll Josef Peters<br />

49-221-806-2718 27-12-349-1351<br />

Email: reiner.woll@de.tuv.com Email: josef.peters@za.tuv.com<br />

SOUTH AMERICA<br />

Mauricio Schamber<br />

54-11-4372-5033<br />

Email: mschamber@ar.tuv.com<br />

Or contact your nearest TÜV office.<br />

2005 WEB SEMINARS<br />

To learn more, visit www.us.tuv.com/<br />

training_and_education/index.html<br />

WEEE and RoHS Directives<br />

May 25 and June 23<br />

2005 SEMINARS<br />

ATEX Directive<br />

May 11 • New Brunswick, NJ<br />

Medical ISO 13485:2003<br />

May 24 • San Francisco, CA<br />

2005 TRADESHOWS<br />

To learn more, visit www.us.tuv.com/<br />

news_and_events/trade_shows_2005<br />

June 2 • CT Expo for Business 2005<br />

Connecticut Convention Center<br />

Booth #822 • Hartford, CT<br />

June 7-9 • SUPERCOMM 2005<br />

McCormick Place<br />

Booth #10026 • Chicago, IL<br />

June 13-15 • MDM East 2005<br />

Medical Design & Manufacturing<br />

Jacob J. Javits Center<br />

Booth #1064 • New York, NY<br />

July 12-14 • SEMICON West 2005<br />

Semiconductor Equipment and Materials<br />

International<br />

Moscone Center, North Hall<br />

Booth #5882 • San Francisco, CA<br />

July 14 • NCAEC 2005<br />

North Carolina Association of Electrical<br />

Contractors<br />

Sheraton Atlantic Beach Oceanfront Hotel<br />

Booth #TBA • Atlantic Beach, NC<br />

July 26-28 • Clinical Lab Expo 2005<br />

Orange County Convention Center<br />

Booth #2504 • Orlando, Fl<br />

ADVERTISING<br />

OPPORTUNITIES<br />

Advertising in TÜV Rheinland World News is a proven<br />

way to get your product or service in front of product<br />

and design engineers as well as compliance, regulatory<br />

and quality assurance managers. When you advertise in<br />

TÜV Rheinland World News, your ad will appear along<br />

with the corresponding issue on TÜV’s website at<br />

www.us.tuv.com/news_and_events/newsletter. With<br />

hundreds of visitors reading each issue online, this<br />

significantly increases the value of your advertising<br />

dollar, with exposure both in print and online. To<br />

advertise, please contact tconroy@us.tuv.com.<br />

SUBSCRIBE TODAY –<br />

IT’S EASY AND FREE!<br />

To subscribe or to change/cancel an existing<br />

subscription, fax your corrected mailing label to your<br />

nearest TÜV Rheinland World News (see page 2). In<br />

Asia, please fax your corrected mailing label to the<br />

number given on the envelope. To subscribe online, visit<br />

www.us.tuv.com/contact and complete the online<br />

response form.<br />

www.tuv.com<br />

A PUBLICATION OF THE TÜV RHEINLAND GROUP 7


MAY/JUNE 2005<br />

Q: How do I know if my<br />

product falls within the<br />

parameters of the Pressure<br />

Equipment Directive<br />

(97/23/EC)?<br />

A: The PED applies to pressure<br />

equipment (vessels, piping, pressure<br />

accessories), safety accessories or<br />

assemblies with a maximum allowable<br />

pressure (PS) greater than 0.5 Bar (7.25<br />

psi). Manufacturers or assemblers of<br />

pressure equipment above this pressure<br />

must review the requirements of the<br />

directive to determine if their products fall<br />

under the directive. In determining the<br />

category of the product, the fluid and<br />

volume (vessels) or nominal size DN<br />

(piping) must be considered. The fluid (e.g.<br />

gases, liquids, vapors) in combination with<br />

the pressure will determine the applicable<br />

category. Depending on the product of the<br />

PS x Volume/DN, and the fluid, a product<br />

Category<br />

Art.3.3<br />

I<br />

II<br />

III<br />

IV<br />

NB required?<br />

Outside Scope of PED<br />

No<br />

QA + Surveillance<br />

Type or Design<br />

Examination and<br />

Surveillance by NB or QA<br />

Approval<br />

Type Examination and<br />

Verification by NB or QA<br />

Approval (+ add.<br />

requirements)<br />

(e.g. H1 Design Exam)<br />

8 A PUBLICATION OF THE TÜV RHEINLAND GROUP<br />

TUV Rheinland of North America, Inc. invites you to ask the experts. Your questions can<br />

pertain to anything that you want to know about product testing and certification services<br />

regarding Automotive, EMC, Ergonomics, Field Evaluation, Industrial Machinery,<br />

Management Systems, Medical, Pressure Equipment, Product Safety and Telecom. Please<br />

check back each issue to find out what questions have been answered.<br />

Please submit questions to tconroy@us.tuv.com and write in the subject line “Ask the Experts.”<br />

will be classified as Sound Engineering<br />

Practice SEP (no CE Marking allowed),<br />

Category I, II, III or IV. The lower the<br />

category, the less mandated involvement<br />

by a Notified Body.<br />

(Please refer to chart below.)<br />

Q: How do I pick the proper<br />

PED (97/23/EC) Conformity<br />

Assessment Module for my<br />

product?<br />

A: The first step to evaluating the best<br />

choice of modules is to properly categorize<br />

the product. Under the PED, products and<br />

systems are reviewed, approved and/or<br />

monitored on a regular basis. Module<br />

choice is based on category, and the<br />

choice of modules can be impacted by<br />

several variables: 1) Category; 2)<br />

Production Schedule (e.g. one-of-a-kind<br />

vs. serial); and 3) Quality System.<br />

A<br />

Modules<br />

A1 D1 E1<br />

B1+D B1+F B+E B+C1 H<br />

B+D B+F G H1<br />

Q: Can I use the ASME Code<br />

to satisfy the Essential<br />

Safety Requirements (ESR)<br />

of the Pressure Equipment<br />

Directive (PED)?<br />

A: Yes. Manufacturers that use the ASME<br />

Code have to prove that the pressure<br />

equipment complies with the Essential<br />

Safety Requirements (ESR). Additional<br />

requirements to ensure compliance with<br />

PED also have to be met:<br />

Proof Test – A basic of 1.43 times its<br />

Maximum Allowable Working Pressure<br />

has to be met.<br />

Stability – The respective loads for wind,<br />

snow, earthquake, etc., as well as special<br />

building regulations have to be considered.<br />

Operating Instructions – Operating<br />

instructions should be available at the time<br />

of the design approval and must be<br />

evaluated by the Notified Body.<br />

Hazard Analysis – The manufacturer is<br />

obliged to accomplish a hazard analysis.<br />

The hazard analysis shall include the<br />

following:<br />

• Identification of hazards due to<br />

pressure<br />

• Elimination or reduction of hazards<br />

• Protection measures<br />

• Means of examination<br />

• Means of draining and venting<br />

• Corrosion or other chemical attack<br />

• Wear<br />

• Assemblies<br />

• Provisions for filling and discharge<br />

• Protection against exceeding the<br />

allowable limits<br />

• Safety accessories<br />

• External fire


Update on the WEEE/RoHS Directives<br />

1. Types of products that your company produces –<br />

CHECK ALL THAT APPLY.<br />

a. Large household appliances ........................... ( 0%)<br />

b. Small household appliances ............................ ( 6%)<br />

c. IT and telecommunication equipment ......... ( 39%)<br />

d. Consumer equipment ........................................ ( 9%)<br />

e. Lighting equipment ............................................. ( 6%)<br />

f. Electrical and electronic tools ....................... ( 12%)<br />

g. Toys, leisure and sporting equipment ........... ( 3%)<br />

h. Medical devices ............................................... ( 12%)<br />

i. Monitoring and control instruments ..............( 30%)<br />

j. Automatic dispensers ......................................... ( 9%)<br />

No answer .............................................................. ( 18%)<br />

2. Countries into which your company exports<br />

products – CHECK ALL THAT APPLY.<br />

a. European Union ................................................ ( 79%)<br />

b. Canada ................................................................ ( 70%)<br />

c. Mexico ................................................................. ( 45%)<br />

d. Russia .................................................................. ( 39%)<br />

e. China .................................................................... ( 42%)<br />

f. Japan .................................................................... ( 45%)<br />

g. Korea .................................................................... ( 39%)<br />

h. Taiwan ................................................................. ( 39%)<br />

i. Singapore ............................................................. ( 30%)<br />

j. Australia ............................................................... ( 52%)<br />

k. Argentina ............................................................. ( 27%)<br />

l. Brazil ...................................................................... ( 42%)<br />

No answer .............................................................. ( 21%)<br />

3. Countries in which your company currently<br />

manufactures – CHECK ALL THAT APPLY.<br />

a. European Union ................................................ ( 24%)<br />

b. Canada .................................................................. ( 3%)<br />

c. Mexico ................................................................. ( 12%)<br />

d. Russia .................................................................... ( 3%)<br />

e. China .................................................................... ( 33%)<br />

f. Japan ...................................................................... ( 6%)<br />

g. Korea ...................................................................... ( 6%)<br />

h. Taiwan ................................................................... ( 3%)<br />

i. Singapore ............................................................... ( 3%)<br />

j. Australia ................................................................. ( 0%)<br />

k. Argentina ............................................................... ( 0%)<br />

l. Brazil ........................................................................ ( 0%)<br />

No answer .............................................................. ( 52%)<br />

TÜV RHEINLAND WORLD NEWS<br />

“The clock is ticking. Manufacturers need to get on the ball before the EU curtain<br />

closes. A current poll shows that over 50% of U.S. manufacturers are either not<br />

preparing for these directives or have no idea that they exist!” says Geoffrey Bock,<br />

TUV Rheinland of North America WEEE/RoHS Specialist.<br />

Following are the results of a recent TUV Rheinland web seminar on the<br />

WEEE/RoHS Directives. For more information on upcoming seminars and web<br />

seminars, please go to: http://www.us.tuv.com/training_and_education/index.html.<br />

4. Countries in which your company currently has an<br />

established distributor – CHECK ALL THAT APPLY.<br />

a. European Union ................................................ ( 61%)<br />

b. Canada ................................................................ ( 39%)<br />

c. Mexico ................................................................. ( 33%)<br />

d. Russia .................................................................. ( 15%)<br />

e. China .................................................................... ( 21%)<br />

f. Japan .................................................................... ( 39%)<br />

g. Korea .................................................................... ( 21%)<br />

h. Taiwan ................................................................. ( 24%)<br />

i. Singapore ............................................................. ( 24%)<br />

j. Australia ............................................................... ( 30%)<br />

k. Argentina ............................................................. ( 18%)<br />

l. Brazil ...................................................................... ( 18%)<br />

No answer .............................................................. ( 33%)<br />

5. What is your role within the company? SELECT<br />

CLOSEST TITLE TO YOURS.<br />

a. Engineering ........................................................ ( 55%)<br />

b. Marketing .............................................................. ( 3%)<br />

c. Sales ....................................................................... ( 0%)<br />

d. Management ..................................................... ( 12%)<br />

e. Electrician ............................................................. ( 0%)<br />

f. Regulatory compliance .....................................( 15%)<br />

g. EHS / Safety management ................................( 6%)<br />

h. CEO / President ................................................... ( 0%)<br />

i. Other ........................................................................ ( 0%)<br />

No answer .............................................................. ( 18%)<br />

6. Who is/will be responsible for WEEE/RoHS within<br />

your company? SELECT CLOSEST TITLE FOR<br />

DECISION MAKER.<br />

a. Dedicated Environment Executive ................. ( 6%)<br />

b. Senior Service Executive .................................. ( 0%)<br />

c. Senior Marketing Executive ............................ ( 3%)<br />

d. Senior Sales Executive ..................................... ( 0%)<br />

e. Senior Production Executive ........................... ( 9%)<br />

f. I am Responsible ............................................... ( 48%)<br />

g. Do Not Know ...................................................... ( 18%)<br />

No answer .............................................................. ( 18%)<br />

A PUBLICATION OF THE TÜV RHEINLAND GROUP<br />

9


2005 IEEE Symposium On Product Safety Engineering<br />

October 3-4 October, 3-4, 2005<br />

The The IEEE Product Safety Engineering Society is holding its<br />

second annual Symposium on Product Safety Engineering on on<br />

3-4 October October, 3-4, 2005 in in the Chicago area. area. The The venue venue will will be: be:<br />

Hyatt Regency Woodfield<br />

1800 East Golf Road<br />

Schaumburg, Schaumberg, IL IL 60173 USA<br />

Direct: 847-517-6973 Fax: Fax: 847-605-8641<br />

http://woodfield.hyatt.com/groupbooking/ieee<br />

(Nine miles from O’Hare O'Hare Airport) airport)<br />

The Value of this Symposium:<br />

The IEEE PSES Symposium provides attendees an interactive<br />

experience on the latest advancements of product safety<br />

engineering. Through multi-disciplinary presentations and<br />

cross-functional dialogue, first time attendees and veteran<br />

attendees can take away the tools necessary to meet today’s<br />

challenges. Both IEEE members and non-IEEE members are<br />

welcome to attend.<br />

Who Should Attend:<br />

The symposium is is a forum for exchanging exchanging ideas, ideas, practical practical<br />

experiences, work experiences and business and business cards. The cards. targeted The<br />

targeted audiences audiences include, but include are not but limited not limited to, people to people involved involved with<br />

with safety safety engineering engineering in these in areas these of areas interest: of interest:<br />

* Inherently safer products and equipment<br />

* Product Safety services<br />

* Training and continuing education<br />

* Regulations and standards<br />

* Risk management<br />

* Workplace product safety<br />

* System and Software safety<br />

* Human factors<br />

Who will benefit:<br />

http://www.ieee-pses.org/symposium/<br />

Those people who would most benefit in attending the<br />

symposium include, are, but but not are limited not limited to: to:<br />

* Technicians<br />

* Engineers<br />

* Certified technicians and engineers<br />

* Consultants<br />

* Educators<br />

* Administrative personnel<br />

* Local, State and Federal regulators<br />

* National standards committee members<br />

* International standards committee members<br />

For additional information and for the the for very the very latest latest details details about<br />

about the symposium, the symposium, please visit please our visit symposium our symposium website: website.


Conformity Assessment<br />

for Worldwide Markets<br />

• Product Safety Testing and Certifications from<br />

TUV Rheinland, CSA and UL EMC Testing<br />

• Product Validation & Environmental Testing<br />

• Field Evaluations<br />

INTERTest Systems, Inc.<br />

www.intertest.net<br />

A PUBLICATION OF THE TÜV RHEINLAND GROUP<br />

PARTNER LAB<br />

1490 Garden of the Gods Rd., Ste. C<br />

Colorado Springs, CO 80907-3414<br />

Telephone: 719.522.1402 • Fax: 719.522.1086 • Email: info@intertest.net<br />

11


TUV Rheinland of North America, Inc.<br />

12 Commerce Road ▲ Newtown, CT 06470<br />

TÜV Rheinland Group World Headquarters,<br />

Am Grauen Stein, 51105 Cologne, Germany –<br />

TEL (Int. + 49) 221-806-0, FAX (Int. + 49) 221-806-114<br />

MAY/JUNE 2005<br />

THE RIGHT<br />

<strong>FITNESS</strong><br />

<strong>EQUIPMENT</strong><br />

<strong>STANDARDS</strong><br />

1-TUV-Rheinland (1-888-743-4652) www.tuv.com<br />

PRSRT STD<br />

US POSTAGE<br />

PAID<br />

PERMIT 51<br />

SOUTHBURY<br />

CT 06488<br />

Printed on recyclable paper. TUV Rheinland of North America, Inc. is an equal-opportunity/affirmative action employer.

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