A hundred-year balance Annual Report 2010 - Uzin Utz AG

A hundred-year balance Annual Report 2010 - Uzin Utz AG A hundred-year balance Annual Report 2010 - Uzin Utz AG

26.10.2014 Views

stone are convincing above all for the very fast crystalline water bonding, and therefore provide genuine stability of form and high colour-fastness of the jointed natural stone covering. In comparison to existing products on the market, the new developments also demonstrate the advantage of optimum flank adhesion, combined with the perfect balance between hardness and flexibility, so that even with unfavourable joint geometries and natural stone tile dimensions, no cracks can form. In parallel with these development activities, extensive tests were carried out in order to achieve the best possible classification of CG 2 WA to DIN EN 13888. The CG 2 WA classification stands for the fulfilment of the highest possible strength requirement, the lowest possible water absorption (W) and the highest abrasion resistance class (A) in this product group. The further activities of the dry mortar specialists focused on the completion of the natural stone range, and the objective of providing a quick-hardening, white, cement-based special medium-bed mortar ready for market launch in 2011. With the product codex Stone SX 60 MB, whose development was largely completed in 2010, sensitive natural stone coverings can now be laid reliably and without discoloration. This product also stands out for its accelerated setting, which holds the water in the mortar by means of fast crystal formation, without giving it off to the natural stone. Thanks to the use of special white cements, the product can also be used for light, translucent natural stones. As one of the few laying material manufacturers for tiles and natural stone, codex recognised the trend towards very low-emission and therefore healthy living products at an early stage, and formulated the new codex product line “ecoTec”, which also includes the newly developed products of codex Brillant cristal and codex Stone SX 60 MB. These comply with the best possible emission requirement class Emicode EC 1 R Plus. b) Reduced-dust dry mortar products The specialist department of Dry Mortar Development has succeeded in comprehensively assessing the structural and effect principle of suitable fluid dust-removal additives. The high-quality results obtained from this work were used for the development of a reduced-dust, self-levelling cement levelling compound prototype for the market segment UZIN, and for the development of the reduced-dust thin-bed mortar codex Power CX 5. The product codex Power CX 5 demonstrates particu- larly favourable application properties in comparison to normal reduced-dust products on the market. Particular properties which should be mentioned include the outstanding non-slip characteristics, even when using large-format tiles, smooth working without standing time and the particularly long open time. Work safety is also greatly improved with regard to dust reduction by means of the special formulation used. Due to the new, innovative and advanced formulation, with up to 90% less dust reduction during mixing, codex Power CX 5 is one of the absolute top products amongst low-dust, thinbed mortars on the market. c) Low-slump levelling compounds With the market launch of the new Level Plus Effect generation in 2008, Uzin Utz AG set new standards in the area of “self-levelling compounds”, impressively demonstrating its position as the technology leader. The last gap in the levelling compound sector is now being closed with the optimisation of the low-slump, cement-based levelling compound UZIN NC 182. Although the existing product was voted one of the most popular “low-slump levelling compounds” in the survey, the specialist department of Dry Mortar Development has improved the formulation even further. True to the motto “making the best lowslump levelling compound even better”, the powder specialists succeeded in providing the new product with accelerated hardening, both at low application temperatures and high layer thicknesses. At the same time, the formulation was also change slightly in order to improve the modelling capability and the surface finish. The requirements have also been created to enable us to advertise in future with the most prestigious eco-labels, and the best known in Germany, such as the Blue Angel and Emicode EC 1 R Plus. The new product also guarantees a better composite adhesion of the adhesive on the compound layer in the case of direct upper covering application. Two new low-slump, cement-based levelling compounds were also developed for the Scandinavian market. UZIN NC 181 and UZIN NC 184 can be applied to various substrates without priming, and are ready for laying after only one hour. Both new products meet the highest emission requirements of Emicode EC 1 R Plus and their application consistency can be varied by individual water dosing. d) Support of the locations in Soissons and Legnica A further focus of activities at the headquarters in 2010 60

was the “transfer” of the new levelling compound technology “with Level Plus Effect”, already marketed with great success in Germany, to our foreign dry mortar works. In this case the objective was to adapt the product formulations and production processes of UZIN NC 175 Neu and UZIN NC 170 LevelStar to the local raw material circumstances of the location in Soissons, in order to fulfil essential requirements for the risk management and any potential loss of production in Ulm. The cementbased levelling compound UZIN NC 395 was also re-formulated with raw materials locally available in France, adapted to local requirements and therefore prepared for the French market launch under the name UZIN NC 495. Further extensive development support was also carried out for the works in Legnica, to be able to provide a new self-levelling compound UZIN NC 146 adapted to the local eastern European market requirements. The thin screed UZIN NC 195 S was also improved with regard to the coverage and surface smoothness and prepared for its market launch in Poland and Scandinavia. e) UZIN TurboLight-System® In close cooperation with Application Technology, we succeeded in bringing the new UZIN TurboLight-System® to the point of market readiness with some unique advantages. The advantages are clear to see: the times until laying readiness of the system, which is also heat-insulating, have been reduced by about half in comparison to dry screeds. With this system, the supporting substrate is subjected to only one third of the load of conventional screeds. Areas of unevenness from 8 mm to 30 cm can also be levelled off seamlessly with this system. Last but not least, the composite can also be used without restriction in damp areas. This innovation, for which a patent has been applied, is a system of laying materials perfectly matched to each other, and is ideally suitable as a problem-solver for construction sites with tight deadlines and large areas of unevenness in the renovation area. Textile and elastic floor coverings, parquet and tiles can all be laid on this fast-hardening system using the usual methods. System consists of the fast light smoothing mortar UZIN NC 194 Turbo, the renovation fleece UZIN RR 201 and the composite levelling compound UZIN NC 195 Neu. The light smoothing mortar UZIN NC 194 Turbo hardens largely without shrinkage, and is one of the key components of the system, consisting of special fast cement bonding agents and light additives. The re-formulation of the composite levelling compound UZIN NC 195 was also completed in the course of preparation and testing of this new system. 2. Fluid product developments a) Solvent-free dispersion contact adhesive The project “Solvent-free, very low-emission dispersion contact adhesive” was developed under the direction of the R&D specialist department of Uzin Tyro AG, and the resulting product successfully tested in close cooperation with the Central Laboratory in Ulm, in order to prepare it for market launch in 2011. After several years of development work, we can now supply for the first time, and on the 100-year Jubilee of Uzin Utz AG, a solventfree neoprene contact adhesive on an aqueous dispersion basis, which covers the complete application range of products with a high solvent content and high initial strength, which were previously considered to be indispensable for this purpose. With UZIN WK 222 we have succeeded in developing an outstanding new product, with which skirting rails, profiles and floor coverings can be fitted to stairs, walls and ceilings in future without any risk to health, without the floor layer having to change the method of application. Since the complete, group-wide discontinuation of solvent use has been defined as an important objective for the coming years, this innovation represents a further milestone in ecological building. b) Laying materials for the fixing of floor coverings PVC design coverings are a trend with market potential, are enjoying increasing popularity and are ideally suitable for shops, hotels and residential areas. For this application, the R&D Fluid Products specialist department has developed the new product system UZIN U 3000 for a very special method of ergonomic laying of dimensionally stable PVC design coverings. The ready-to-use dispersion system, consisting of the fast fixative UZIN U 3000 RollFix and the matching UZIN U 3000 Primer, is in its application range an outstanding addition to the already existing alternative product recommendations UZIN KE 66 and UZIN Sigan 2, particularly for smaller areas. The new technology used is ideally suitable for simple applications, and enables particularly convenient working in the standing position. It also allows seamless laying, and if necessary also the simple replacement of individual floor covering elements. A further plus point of the new system is that laid areas are immediately set 61

was the “transfer” of the new levelling compound technology<br />

“with Level Plus Effect”, already marketed with<br />

great success in Germany, to our foreign dry mortar<br />

works. In this case the objective was to adapt the product<br />

formulations and production processes of UZIN NC<br />

175 Neu and UZIN NC 170 LevelStar to the local raw material<br />

circumstances of the location in Soissons, in order<br />

to fulfil essential requirements for the risk management<br />

and any potential loss of production in Ulm. The cementbased<br />

levelling compound UZIN NC 395 was also re-formulated<br />

with raw materials locally available in France,<br />

adapted to local requirements and therefore prepared<br />

for the French market launch under the name UZIN NC<br />

495. Further extensive development support was also<br />

carried out for the works in Legnica, to be able to provide<br />

a new self-levelling compound UZIN NC 146 adapted<br />

to the local eastern European market requirements.<br />

The thin screed UZIN NC 195 S was also improved with<br />

regard to the coverage and surface smoothness and prepared<br />

for its market launch in Poland and Scandinavia.<br />

e) UZIN TurboLight-System®<br />

In close cooperation with Application Technology, we succeeded<br />

in bringing the new UZIN TurboLight-System® to<br />

the point of market readiness with some unique advantages.<br />

The advantages are clear to see: the times until<br />

laying readiness of the system, which is also heat-insulating,<br />

have been reduced by about half in comparison<br />

to dry screeds. With this system, the supporting substrate<br />

is subjected to only one third of the load of conventional<br />

screeds. Areas of unevenness from 8 mm to<br />

30 cm can also be levelled off seamlessly with this system.<br />

Last but not least, the composite can also be used<br />

without restriction in damp areas. This innovation, for<br />

which a patent has been applied, is a system of laying<br />

materials perfectly matched to each other, and is ideally<br />

suitable as a problem-solver for construction sites with<br />

tight deadlines and large areas of unevenness in the renovation<br />

area. Textile and elastic floor coverings, parquet<br />

and tiles can all be laid on this fast-hardening system<br />

using the usual methods. System consists of the fast<br />

light smoothing mortar UZIN NC 194 Turbo, the renovation<br />

fleece UZIN RR 201 and the composite levelling<br />

compound UZIN NC 195 Neu. The light smoothing mortar<br />

UZIN NC 194 Turbo hardens largely without shrinkage,<br />

and is one of the key components of the system,<br />

consisting of special fast cement bonding agents and<br />

light additives. The re-formulation of the composite levelling<br />

compound UZIN NC 195 was also completed in<br />

the course of preparation and testing of this new system.<br />

2. Fluid product developments<br />

a) Solvent-free dispersion contact adhesive<br />

The project “Solvent-free, very low-emission dispersion<br />

contact adhesive” was developed under the direction of<br />

the R&D specialist department of <strong>Uzin</strong> Tyro <strong>AG</strong>, and the<br />

resulting product successfully tested in close cooperation<br />

with the Central Laboratory in Ulm, in order to prepare<br />

it for market launch in 2011. After several <strong>year</strong>s of<br />

development work, we can now supply for the first time,<br />

and on the 100-<strong>year</strong> Jubilee of <strong>Uzin</strong> <strong>Utz</strong> <strong>AG</strong>, a solventfree<br />

neoprene contact adhesive on an aqueous dispersion<br />

basis, which covers the complete application range<br />

of products with a high solvent content and high initial<br />

strength, which were previously considered to be indispensable<br />

for this purpose. With UZIN WK 222 we have<br />

succeeded in developing an outstanding new product,<br />

with which skirting rails, profiles and floor coverings can<br />

be fitted to stairs, walls and ceilings in future without any<br />

risk to health, without the floor layer having to change<br />

the method of application. Since the complete, group-wide<br />

discontinuation of solvent use has been defined as an<br />

important objective for the coming <strong>year</strong>s, this innovation<br />

represents a further milestone in ecological building.<br />

b) Laying materials for the fixing of floor coverings<br />

PVC design coverings are a trend with market potential,<br />

are enjoying increasing popularity and are ideally suitable<br />

for shops, hotels and residential areas. For this application,<br />

the R&D Fluid Products specialist department<br />

has developed the new product system UZIN U 3000 for<br />

a very special method of ergonomic laying of dimensionally<br />

stable PVC design coverings. The ready-to-use dispersion<br />

system, consisting of the fast fixative UZIN U<br />

3000 RollFix and the matching UZIN U 3000 Primer, is<br />

in its application range an outstanding addition to the<br />

already existing alternative product recommendations<br />

UZIN KE 66 and UZIN Sigan 2, particularly for smaller<br />

areas. The new technology used is ideally suitable for<br />

simple applications, and enables particularly convenient<br />

working in the standing position. It also allows seamless<br />

laying, and if necessary also the simple replacement of<br />

individual floor covering elements. A further plus point<br />

of the new system is that laid areas are immediately set<br />

61

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