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No. 1, 1998 - Tribology in Industry

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30,0<br />

FcL<br />

25,0<br />

t25<br />

A. P= 01,/Po<br />

_,1 -e- P= 1900 MPc]<br />

_EF p- 3300l4pci<br />

_o,. p= 4700 t1p0<br />

0,2 0,3 0,1,<br />

_* h (mnr)<br />

Fig.4. Depetdence of 8211 ott lr<br />

as relative residual austenite; this fact can expla<strong>in</strong>ed by<br />

appearance of high temperatures <strong>in</strong>ner surface layer<br />

which have various values at different depths; the correlation<br />

between the two sizes displays transformations of<br />

type Fea(TBC) - Fca(BCC) and Fey - Fea(BCC) or<br />

Fea(TBC);<br />

c) the size .8277 strongly varies up to 200 prre <strong>in</strong>side the<br />

surface Iayer and it follows a stabilization.<br />

In figure 5 is displayed the dependence of size<br />

8226-oflh). From presented data results: the <strong>in</strong>ner second<br />

order tensions have a peak between 100-200 pm<br />

depth, while the cuwes IJ2ao = Bzzo&) are alternately<br />

placed for the three values of the pressure P. This can be<br />

accounted for by changes of the prevail<strong>in</strong>g mechanical<br />

and thermal effects at variorrs depths dur<strong>in</strong>g pitt<strong>in</strong>g tests.<br />

Fig. 5. Dependcnce of B2x1 ort h<br />

In figure 6 it is presentecl the evolution on surface layer<br />

depth of the size (l,,rirlt,or)22a. The shapes of designed<br />

cun'es are similar for the three pressures. At P=0 MPa<br />

maximum of dislocations density is located at a depth of<br />

3001.un<br />

<strong>in</strong>side the surtace layer. At pressure of 1900 MPa<br />

8<br />

ll, a<br />

l?i,,<br />

oq<br />

nfl<br />

0,7<br />

0,rl<br />

I<br />

f<br />

z\- p=rl j,4po<br />

C) '.f',.'1900 lt,lPa<br />

{.t P- 3300 I'll"ci<br />

l- P =1, i 0C lv1 Ptt<br />

|<br />

0,1<br />

|<br />

0,2<br />

- i--<br />

0,3<br />

Fig" 6. Dt:ptndrnce af (l,rullrnut)220 ort lt<br />

is found a decrease of the general dislocations density<br />

level. The maximuln of this cun'e is situated near sut{ace<br />

of the sur{ace lrryer. For 1' = ,}300 tr[Pa zrnd I'>:4700 MPa<br />

the maxima of curyes remove <strong>in</strong>ner of the surface layer,<br />

hav<strong>in</strong>g the same values ancl are located <strong>in</strong> the sarne area<br />

approximately. This fact shorvs that the anneal<strong>in</strong>g thermal<br />

treatment is not enough or should be performed by<br />

an another diagram <strong>in</strong> orcler to reduce the level of the<br />

dislocations density.<br />

6. CONCLUSIONS<br />

1+-- _<br />

J).,1:iii<br />

l. lr<br />

() /, al r,<br />

-t<br />

> Us<strong>in</strong>g the concepts of the tribosystem, tribomodel,<br />

triboelement and surface layer it was possible to prepare<br />

a pitt<strong>in</strong>g test<strong>in</strong>g program <strong>in</strong> order to establish the<br />

tribological behavior of case-harden<strong>in</strong>g steel 21<br />

MoMnCrl2XS recommended for replac<strong>in</strong>g the bear<strong>in</strong>g-roll<strong>in</strong>g<br />

steel RUL-1,<br />

> From the clistribution on the surfac:e layer depth of the<br />

structural changes IXS=XS&) andX5:y511't)] - dist<strong>in</strong>guished<br />

by X-ray diffraction nrethod-the follorv<strong>in</strong>g<br />

conclusions can be drawn:<br />

a) the existence - <strong>in</strong> <strong>in</strong>ner of the surface layer of the<br />

case-harden<strong>in</strong>g steel - of the diference behveen mechanical<br />

and therrral effects which develop clur<strong>in</strong>g<br />

pitt<strong>in</strong>g test; this fact is consiclered as a negative factor<br />

on the structural and d<strong>in</strong>rensionul .stabilities<br />

b) the existence on surflce layer depth of a nonhomogeneity<br />

fol <strong>in</strong>ner secontl order tensious which, at<br />

ctepth of 100-2001trn, has a naximum value; this fact<br />

shows that it is possible that sorne microcracks appear<br />

<strong>in</strong> this area<br />

c) the existenc:e of a contact pressure limit which the<br />

case-harden<strong>in</strong>g steel can be stressed; a higher pressure<br />

(over the nrentioned iimit) can Iead to appearance of<br />

-some phase transformations (e. g. Fea*Fey) which<br />

are not recr.rmrnencleci for case-hurden<strong>in</strong>u steel.<br />

Ii'ibologt irt itultts'try, \blume 20, <strong>No</strong>. 1, <strong>1998</strong>.<br />

)

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