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24<br />
Operations Review<br />
COSCO Corporation<br />
(Singapore) Limited<br />
EXPANSION PLAN AND<br />
CAPACITIES OF SHIPYARDS<br />
COSCO Nantong<br />
– 2 floating docks (150,000 dwt, 80,000 dwt),<br />
3 berths (1.1km total)<br />
– Total 230,000 dwt<br />
COSCO Dalian<br />
– 2 floating docks (180,000 dwt,<br />
80,000 dwt), 1 dry dock (150,000 dwt),<br />
6 berths (1.6km total)<br />
– Total 410,000 dwt<br />
COSCO Guangzhou<br />
– 1 floating dock (Panamax size, 80,000 dwt),<br />
1 berth (405m)<br />
– Total 80,000 dwt<br />
COSCO Shanghai<br />
– 1 floating dock (30,000 dwt),<br />
1 berth (235m)<br />
– Total 30,000 dwt<br />
COSCO Xiamen<br />
– 1 floating dock (20,000 dwt)<br />
– 1 dry dock (35,000 dwt)<br />
– Total 55,000dwt<br />
COSCO Tianjin<br />
– 1 workshop<br />
COSCO Zhoushan<br />
– 1 dry dock (150,000 dwt)<br />
– 1 berth (500m)<br />
– Total 150,000 dwt<br />
Expansion initiatives<br />
COSCO Corporation is currently engaged<br />
in an aggressive expansion programme<br />
aimed at propelling its ship repair business<br />
to the top of the industry. The company is<br />
also developing its capabilities in higheryield,<br />
value-added services such as oil rig<br />
manufacture and repair, a promising growth<br />
driver in COSCO Corporation’s future.<br />
At COSCO (Dalian) Shipyard, work on a<br />
300,000 dwt floating dock commenced this<br />
year and is expected to be completed in<br />
October 2005. This new VLCC dock slated<br />
for completion in FY2005 will further boost<br />
the shipyard’s capacity by 31%. At COSCO<br />
(Zhoushan) Shipyard, work began on two<br />
additional berths and a 500,000 dwt dry<br />
dock early this year, which will come on<br />
stream in second quarter of FY2005 and<br />
second quarter of FY2006 respectively.<br />
These will be followed by the building of two<br />
smaller capacity dry docks in FY2006 and<br />
2007. By 2007, there will be a total of<br />
6 berths and four dry docks in Zhoushan.<br />
Upon completion, the Zhoushan shipyard<br />
will be the largest in China. Of even greater<br />
significance, its dry dock capacity will also<br />
be the greatest in China, with the ability<br />
to accommodate two VLCCs (“Very Large<br />
Crude Carriers”) for repair concurrently, and<br />
oil rigs. This increased capacity combined<br />
with the ability to undertake oil manufacture<br />
and repair will propel COSCO Corporation<br />
to the forefront of the still-underdeveloped<br />
offshore repair industry in China. It will<br />
also enable COSCO Corporation to charge<br />
premium prices, as Zhoushan shipyard<br />
will be the only shipyard in mainland China<br />
capable of repairing oil rigs.<br />
In the meantime, COSCO Corporation’s<br />
other shipyards under the COSCO Shipyard<br />
Group are also undergoing upgrading to<br />
enhance their capacities. This includes<br />
COSCO (Shanghai) Shipyard Co., Ltd which<br />
acquired a 30,000 dwt floating dock during<br />
the year in review.<br />
When all expansion works are completed<br />
and the shipyards are fully operational, it is<br />
expected that earnings from ship repair and<br />
engineering will grow by an average double<br />
digit growth per year, and will form the<br />
largest portion of the COSCO Corporation’s<br />
total revenue for the foreseeable future.<br />
Honing operational excellence<br />
COSCO Corporation’s increasing ship repair<br />
capabilities and capacities are paired with<br />
consistently high quality service standards.<br />
These are maintained through rigorous<br />
quality control checks and service training,<br />
as well as the application of the industry’s<br />
best practices in ensuring operational<br />
excellence. Additionally, our shipyards’<br />
staff’s expertise is regularly upgraded to<br />
SembCorp Marine’s standards in terms<br />
of management training and technology<br />
transfer. All the shipyards’ operating units<br />
have ISO9000 series accreditation. COSCO<br />
(Dalian) is the first shipyard in China to have<br />
been awarded ISO9001 certification for<br />
quality management across its operations.