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ssc-452 aluminum structure design and fabrication guide ship

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Aluminum Marine Structure Guide<br />

Unrecrystallized<br />

Recrystallized<br />

Figure 2- 5 Grain <strong>structure</strong> of 5xxx-series <strong>aluminum</strong> (Courtesy of Alcoa).<br />

To address the problem of intergranular corrosion, the American Society of Testing <strong>and</strong><br />

Materials (ASTM) formed the ASTM B07.03 Task Group on Marine Alloys, <strong>and</strong> The Aluminum<br />

Association formed a similar group. The task group developed a new specification for marine<br />

<strong>aluminum</strong> alloys, ASTM B 928-04, High Magnesium Aluminum-Alloy Sheet & Plate for Marine<br />

Service. This specification replaces specification ASTM B 209 for all high magnesium (≥ 3%)<br />

alloys <strong>and</strong> tempers intended specifically for marine application service. Specification B 928-04<br />

includes the ASTM G 67 (NAMLT) test to determine an alloy's susceptibility to intergranular<br />

corrosion in addition to the ASTM G66 (ASSET) test to determine susceptibility to exfoliation<br />

corrosion. The new ASTM st<strong>and</strong>ard <strong>and</strong> the Aluminum Association have reserved the H116 <strong>and</strong><br />

H321 tempers for wrought products in the 5xxx-series having a nominal magnesium content of 3<br />

percent or greater. In addition, the definitions of both the H116 <strong>and</strong> H321 tempers have been<br />

modified to require testing for both inter-granular <strong>and</strong> exfoliation corrosion resistance.<br />

Previously the H116 temper required only exfoliation corrosion testing, <strong>and</strong> the H321 temper had<br />

no defined requirement for corrosion testing.<br />

The new definitions have been approved by American National St<strong>and</strong>ards Committee<br />

H35 <strong>and</strong> are published in ANSI H35.1 / H35.1(M)-2006. The task group has brought about<br />

similar changes to document W25 of the International Association of Classification Societies, the<br />

organization by which classification societies such as ABS establish common st<strong>and</strong>ards. The<br />

task group is also working to eliminate the relevant subsections of the U.S. government material<br />

st<strong>and</strong>ard for <strong>aluminum</strong> sheet <strong>and</strong> plate, QQ-A-250 to avoid conflicts with the new ASTM<br />

specifications (Skillingberg, 2006).<br />

The new definitions in ANSI H35.1 / H35.1(M)-2006 are as follows:<br />

“H116 - Applies to products manufactured from alloys in the 5xxx series, for which the<br />

magnesium content is 3% nominal or more. Products are strain hardened at the last operation to<br />

specified stable tensile property limits <strong>and</strong> meet specified levels of corrosion resistance in<br />

accelerated type corrosion tests. They are suitable for continuous service at temperatures no<br />

greater than 150°F (66°C). Corrosion tests include inter-granular <strong>and</strong> exfoliation;”<br />

2-12

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