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ssc-452 aluminum structure design and fabrication guide ship

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Aluminum Marine Structure Guide<br />

Table 2-1 Chemical Composition of Aluminum Alloys (Percentage by weight)<br />

Alloy Si Fe Cu Mn Mg Cr Zn Ti Zr<br />

5052 0.25 0.40 0.10 0.10 2.2-2.8 0.15-0.35 0.10 - xx<br />

5059 0.45 0.50 0.25 0.60-1.2 5.0-6.0 0.25 0.40-0.90 0.20 xx<br />

5083 0.40 0.40 0.10 0.40-1.0 4.0-4.9 0.05-0.25 0.25 0.15 xx<br />

5086 0.40 0.50 0.10 0.20-0.70 3.5-4.5 0.05-0.25 0.25 0.15 xx<br />

5383 0.25 0.25 0.20 0.7-1.0 4.0-5.2 0.25 0.40 0.15 xx<br />

5454 0.25 0.40 0.10 0.50-1.00 2.4-3.0 0.05-0.20 0.25 0.20 xx<br />

5456 0.25 0.40 0.10 0.50-1.00 4.7-5.5 0.05-0.20 0.25 0.20 xx<br />

6005A .50-.90 0.35 0.3 0.5 .40-.70 0.3 0.2 0.1 xx<br />

6061 .40-.80 0.7 .15-.40 0.15 .80-1.20 0.04-0.35 0.25 0.15 xx<br />

6063 0.20-0.60 0.35 0.10 0.10 0.45-0.90 0.10 0.10 0.10 xx<br />

6082 0.7-1.3 0.50 0.1 0.40-1.0 0.6-1.2 0.25 0.20 0.10 xx<br />

2.1.2 Alloy <strong>and</strong> Temper Designations<br />

The Aluminum Association has a numbering system for <strong>aluminum</strong> wrought products that<br />

consists of 4-digit number followed by a letter <strong>and</strong> then additional numbers. The first four<br />

numbers refer to the chemical composition of the alloy, <strong>and</strong> the letter <strong>and</strong> following number<br />

indicates the temper. Properties are defined by the alloy <strong>and</strong> its temper. An alloy can be<br />

processed to a variety of tempers, which can have varied properties. This <strong>design</strong>ation system is<br />

now internationally accepted <strong>and</strong> has largely replaced the former numbering schemes that varied<br />

from country to country (Aluminum Association, 2005A).<br />

The alloys that have 5 as the first digit of their alloy <strong>design</strong>ation, (i.e. the 5xxx-series)<br />

have magnesium as the principal alloying agent, <strong>and</strong> many also may have a significant amount of<br />

manganese. The 5xxx-series are not heat-treatable, but obtain additional strengthening by work<br />

hardening. The alloys with a 6 as the first digit, the 6xxx series, have magnesium <strong>and</strong> silicon as<br />

principal alloying agents. These form magnesium silicide, which makes the alloys heattreatable.<br />

The remaining three digits represent the specific alloy composition.<br />

In an <strong>aluminum</strong> alloy, the 4-digit alloy <strong>design</strong>ation is followed by a letter <strong>and</strong> several<br />

numbers to indicate the temper of the alloy. The letter H indicates strain hardening, <strong>and</strong> T<br />

indicates heat treatment. For strain-hardened alloys, such as those in the 5xxx series, a 1<br />

following the H indicates that the alloy is only strain hardened. If the digit is 2, the alloy is strain<br />

hardened <strong>and</strong> then slightly annealed, <strong>and</strong> if the first digit is a 3, the alloy is strain hardened <strong>and</strong><br />

then has the properties stabilized by either low-temperature treatment, or by heat introduced<br />

during <strong>fabrication</strong>.<br />

The second digit in the H-tempers relates to the degree of strain hardening above the<br />

annealed temper, with 8 typically indicating the greatest hardening normally produced. The third<br />

digit indicates a variant of the 2-digit temper. A formal system for indicating the degree of<br />

hardening by which the ultimate strength of an alloy can be estimated was introduced by the<br />

Aluminum Association in 1992. However, alloys developed before 1992 do not have to comply<br />

with that system.<br />

2-2

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