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THE ECHO - Ferrostaal

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30<br />

projects & contracting<br />

02 03<br />

01. Page 28/29: General view of the furnace shortly before<br />

completion<br />

02. Blast Furnace 3 during final assembly: Lifting the final<br />

conveyor bridge onto the top of the furnace<br />

03. The Brazilian-designed blast furnace burdening unit is<br />

made from concrete.<br />

04. The water cooling system for the furnace is very compact<br />

due to the space restrictions.<br />

05. The middle ring of the furnace shell is carefully positioned<br />

before welding.<br />

In April 2004, MAN <strong>Ferrostaal</strong> and its consortium partners Voest<br />

Alpine Industries UK and Paul Wurth, together with their operational<br />

subsidiaries in Brazil, won the contract for the turnkey construction<br />

of another blast furnace. Thanks to the relationship it enjoys<br />

with KfW/Euler-Hermes and the positive experience of working<br />

on Furnace 2, MAN <strong>Ferrostaal</strong> was in a position to organise the<br />

entire financing package for the import part of the project and to<br />

assume responsibility for financial management of the project as<br />

a whole. Working closely with its European consortium partners,<br />

MAN <strong>Ferrostaal</strong> drafted the basic engineering and installation<br />

04<br />

05<br />

plans, including the plans for materials management and burdening,<br />

as well as the essential energy supply system. The local subsidiary<br />

MAN <strong>Ferrostaal</strong> do Brazil was largely responsible for the<br />

MAN portion of the detail engineering and for delivery.<br />

HEAVY CRANES AT WORK<br />

During the construction phase, 16 cranes with lifting capacities of<br />

between 22 and 600 tons were employed within a very small<br />

space to handle the heavy steel construction of the furnace and all<br />

related work. This included the lining of the furnace, construction

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