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Race Cars Technical Competition Journal ; www.racecarsengineering.com<br />
raceCARS<br />
engineering<br />
Aero Post Rig Course - 1<br />
Power Unit: explanation<br />
1<br />
Fan cars: What's it all about<br />
Aero Post Rig Analisys; improving Damper<br />
GP3 — Setup Optimization<br />
Disperssion Contaminants - Sample CFD<br />
Low Cost Sport Car design - 1<br />
1
Journal of Technical Race Cars Competition ; www.racecarsengineering.com<br />
Staff<br />
Timoteo Briet Blanes<br />
info@tecnicaf1.es<br />
Linkedin: https://www.linkedin.com/in/timoteobriet<br />
Twitter: https://twitter.com/tecnicaf1<br />
Romina Re<br />
Cover Designer: Juan David Barrera García ( @erteclas )<br />
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Journal of Technical Race Cars Competition ; www.racecarsengineering.com<br />
INDEX<br />
Pag. 8<br />
AERO POST RIG COURSE — 1: Timoteo Briet, Enrique Scalabroni, Ignacio Suárez;<br />
Translation Elvira Miguel Peña; Revision David Rodríguez Martínez, Ruyman de la Cruz Fariña<br />
Pag. 39<br />
Pag. 44<br />
POWER UNIT: EXPLANATION: Timoteo Briet Blanes, Roberto Alvarez (Nebrija University);<br />
Translation: Jorge Tornay Carpintero<br />
FAN CAR: WHAT´S IT ALL ABOUT: Josep Carbonell Oyonarte<br />
Pag. 53<br />
Pag. 56<br />
AERO POST RIG ANALISYS: IMPROVING DAMPER: Enrique Scalabroni, Ignacio<br />
Suárez and Timoteo Briet<br />
GP3 — SETUP OPTIMIZATION: Ignacio Suárez Ma<strong>rce</strong>lo<br />
Pag. 70<br />
DISPERSSION CONTAMINANTS; Iñaki Veci<br />
Pag. 75<br />
LOW COST SPORT CAR DESIGN — 1: Sergio Corbera Caraballo, Timoteo Briet Blanes<br />
ADVERTISINGS<br />
Nebrija Engineering Services Scan 3D, Aerodynamics and CFD: Pag. 6<br />
Course Aerodynamics and CFD: August 2015: Pag. 74<br />
Engineering Competition MASTER: Nebrija University: Pag. 79<br />
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Journal of Technical Race Cars Competition ; www.racecarsengineering.com<br />
IN YOUR PC<br />
www.racecarsengineering.com<br />
Send us your<br />
TECHNICAL ARTICLE:<br />
info@tecnicaf1.es<br />
The best<br />
way for<br />
showing<br />
your works<br />
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Journal of Technical Race Cars Competition ; www.racecarsengineering.com<br />
TRANSLATIONS<br />
and<br />
COLABORATIONS<br />
Translations:<br />
Elvira Miguel Peña: Article: Aero Post Rig — 1<br />
Jorge Tornay Carpintero: Article: Power Unit: Explanation<br />
Industrial engineering student and this year finish the final project. Has done a<br />
course on aerodynamics and CFD simulation. Has been awarded a scholarship the<br />
last two years at the Antonio de Nebrija University. Has done a diploma in automotive<br />
for four years at the University and has built an Austin Mini ‘63 with a<br />
Suzuki Hayabusa engine during the academic year. Assistant in the rally of the<br />
Spanish association of Ferrari's owners, among other things related to this and<br />
other sector.<br />
Revisors:<br />
Ruymán de la Cruz Fariña: Aero Post Rig — 1 : Revisor<br />
Ingeniero Técnico Industrial Mecánico y estudiante de Física en la Universidad de<br />
La Laguna. Actualmente centrado en la dinámica vertical de vehículos: interacción<br />
aerodinámica/suspensión y su implementación en un software.<br />
David Antonio Rodríguez Martínez: Aero Post Rig — 1 : Revisor<br />
Ingeniero Industrial con especialidad en Mecánica por la Universidad de Vigo.<br />
Actualmente trabaja en como R&D en un grupo de investigación de la Universidad<br />
de Vigo. Especializado en simulaciones CFD, tanto con software comercial como<br />
libre, y diseño CAD. Entre sus proyectos se encuentran el análisis del proceso de<br />
temple y otros tratamientos de enfriamiento controlado de piezas de automoción<br />
mediante CFD y el rediseño completo de maquinaria ferroviaria.<br />
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SERVICES SCAN 3D<br />
REVERSE ENGINEERING<br />
CLOUD POINTS TO SURFACES CAD —> TO CFD SIMULATION<br />
AERO MAP CREATION<br />
AERODYNAMIC STUDY<br />
IMPROVE<br />
ETC….<br />
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CFD SIMULATION SERVICES<br />
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AERO POST RIG ANALISYS — 1<br />
THANKS<br />
I would like to thank all my family for everything she has done for me, and for instilling in me my passion for<br />
science.<br />
I also thank them for their eternal patience and for putting up with me.<br />
Finally, I want to thank and remember all those who are no longer here; I know that, wherever they may be,<br />
they may like to know that we remember them.<br />
As my nephew Jordi said, wherever they may be, we hope that they take care of them, like they have taken<br />
care of us.<br />
All of us are a result of our loved ones and our experiences.<br />
Every white hair we may have, every new pain we may suffer, everything that we cannot do as before, and<br />
every friend and relative that may not be with us anymore, will be a sign of having lived and, hopefully, loved.<br />
For you, dad, you left suddenly two months ago, without saying anything, without taking leave and saying<br />
you that I love you; thank you for everything.<br />
Timoteo Briet Blanes<br />
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Journal of Technical Race Cars Competition ; www.racecarsengineering.com<br />
PREFACE-1<br />
Timoteo Briet: a tireless and tenacious passionate:<br />
I have always known Timoteo joyful and vehement. Nevertheless, with this vitality, he has never missed the<br />
opportunity of any employment circumstance for living intensively the discovery or research process of getting into<br />
some of the tens of ideas he comes up with. Nor has he neglected his facet as a teacher, his ease to transmit<br />
knowledge, his contagious way to make the interlocutor discover, in some cases the beauty of technical or mathematical<br />
construction, in other, the pride for a brilliant application or a wonderful result invented by him facing a considered<br />
challenge, nor in the classroom, neither in the conversations and debates.<br />
His magnificent curiosity and his astonishment capacity facing any scientific facet or observation of natural<br />
phenomenon have made him living his life in a clever and intense way.<br />
Undoubtedly, his genes have provided him a complex mind, ready to relate different phenomenon and theories,<br />
but his environment has motivated and induced him that so special way of being and living, so sensitive with the<br />
routine things and so generous with the others.<br />
He presents now the result of the last years of his professional life: a manual of his specialty, when it looked<br />
as manuals were a threatened species. Scientific media are joining the current of supreme specialization, the publication<br />
of articles with partial subjects or the oral spreading in courses or specialized conferences. There is a need not<br />
only to dominate and cover the entirety of knowledge of a scientific area and keep abreast of publications and articles,<br />
but also living the many times hidden tough practice of having faced up with recently considered problems by the<br />
technique urgency is necessary.<br />
Timoteo Briet has known how to integrate the search of the researcher excellence, making it simultaneous<br />
with the creation of an environment which is favorable to business innovation and endeavor. It is not usual that someone<br />
who gets quickly a very specific PhD, leaves his academic life of Mathematics Professor to have the entrepreneur<br />
solitude and the walls that rise ahead.<br />
A few brilliant teachers like him leave, even temporarily, the strength and calm of scientific institutions. He<br />
works, with his own resou<strong>rce</strong>s, for systematic cooperation between scientific production of new knowledge and professionals<br />
or entrepreneurs that are dedicated to applying it.<br />
It is often argued that both the recovery from the current crisis and the economic strength of a country are<br />
closely linked to its capacity for innovation and invention.<br />
The vitality of a country, in addition to investments, requires a change of mentality and a determined belief in<br />
science, because without it, nor the industrial revolution nor the technological revolutions would not have been possible.<br />
Undoubtedly, progress would not be possible without people like Briet, with his disposition to cooperation and<br />
without institutions for his research.<br />
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Journal of Technical Race Cars Competition ; www.racecarsengineering.com<br />
Each person has his own way to reach the happiness. Some need expensive complements that cannot be<br />
reached by majority to be happy. Others, such as Timoteo, are happy with small and, even, with ephemeral. The other<br />
day, seeing a bus, that I designed, driving around the city, I was immensely happy, he recently told me with that sparkle<br />
in his eyes that expressed his vitality and emotion. He had proposed a new design calculated in his wind tunnel, of<br />
a traveler bus, and the manufacturers of the Hispano Carrocera had taken. This Timoteo, who imagines and sees the<br />
beauty of the turbulences, who calculates fairly precisely in direction and composition the evolution of the plume of a<br />
pollutant chimney, who lives the unique dream of finding a machine with sufficient capacity to control by mathematical<br />
formulae the most complex situations. This is the same Timoteo who is happy in his weekend seminars to spread<br />
scientific knowledge, or sponsoring the summer courses with endless discussion sessions among graduates from different<br />
specialties, or creating, in cooperation with several universities, the first master’s degrees of Aerodynamics in<br />
our country.<br />
After so many publications and intellectual effort to solve so many practical applications, he has written a<br />
manual for students and lovers of aerodynamics. He should start with that peculiar phrase of the French Revolution: to<br />
all men, to all nations; so generous and global is his work and dedication.<br />
I am proud to declare him friendship and utmost consideration and I am moved to feel his permanent affection.<br />
Daniel Gozalbo Bellés<br />
(Mathematics Professor. Mayor of Castelló de la Plana 87-91)<br />
PREFACE-2<br />
Scalabroni: Engineers do not have dreams, we have ideas…<br />
This is effectively so; it is true that some ideas may seem unrealistic or difficult to perform but, as Julio Verne<br />
said, what some people can imagine, others will be able to make it…<br />
Only inept and stupid people copy things that don’t understand.<br />
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BIOGRAPHIES OF THE AUTHORS<br />
ENRIQUE HÉCTOR SCALABRONI:<br />
His wide experience in the racing world says it all: Ladislao Haida Competition in Argentina, Avante – Formula<br />
Renault Argentina, Argentine official Renault team, Dallara automobili in Italia for four years (development of Formula<br />
3 and others, as well as the design of his wind tunnel), Ferrari F1 with Alain Prost, Williams with Patrick Head<br />
and Frank Williams, Lotus F1, Peugeot Sport in Sport Prototipos (Paris, France), Ikuzawa F1 and Maxim Conceptual<br />
Engineering (England), Asiatech Motors of F1 (Paris, France e England), Chief and owner of the GP2 - BCN Competition<br />
and Motorsport SL team (Ba<strong>rce</strong>lona, Spain).<br />
TIMOTEO BRIET BLANES:<br />
He has a Mathematics Degree and a Doctoral Degree in Industrial Engineering and is a PASSIONATE about the<br />
racing world. He has worked in GP2 and F3 and has been involved in countless projects of design and cars optimization<br />
(single-seater cars for race tracks, rally cars, sports cars, private cars). He has also been involved in racing motorcycle<br />
optimization (125 cc of Aprilia – 2009), design of long distance coaches and low-power Tata Motors. He belongs<br />
to an investigation group and has contributed to the development of the aero-post-rig theory; Lap Time, Navier<br />
Stokes equations, wind tunnel design, etc. He is teacher of Racing Engineering Masters in Spain, South America and<br />
Le Mans (France), etc… Currently, he works as coordinator of the Racing Engineering Master at the Nebrija University<br />
in Madrid.<br />
IGNACIO SUÁREZ MARCELO:<br />
Ignacio graduated as Doctor of Industrial Engineering by the University of Extremadura and specializes in Systems,<br />
Automatic, Electronic and Control Engineering. He has worked as a design engineer in built-in electronic systems<br />
based on microcontrollers. Currently, he works as a Professor at the Electric, Electronic and Automatic Engineering<br />
at the College of Industrial Engineering of Badajoz, where he teaches several subjects at the Systems and Automatic<br />
Engineering area. His investigation focuses on the control of autonomous vehicles, mobile robots, smart devices,<br />
control of CNC machines electronics and optimization of racing cars suspensions. He is also specialist in aero post<br />
rig.<br />
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NOTES<br />
--Adrian Campos Junior (F3 driver, GT’s, Indy Cars, DTM): as a professional driver with experience from urban to<br />
oval tracks and with cars from Formula 3 to DTM, I totally recommend this book because Aerodynamics is the most<br />
important part of all kind of racing tracks and cars due to the high velocities they reach. I think that every enthusiastic<br />
about car racing should know the contents of this book in order to know and enjoy a lot more this wonderful sport.<br />
--BorjaVeiga(GT’s driver and test pilot): I have always been passionate about technical books, in fact, engineering is<br />
my failed vocation. I have studied and read everything I could, I have absorbed everything that engineers like Timoteo<br />
and Enrique have written and told. If it wasn’t for the knowledge they have given me, I would never have been able to<br />
drive and understand the racing car as I do now. From my point of view, drivers should read and try to understand<br />
treasures like this book and other books that our engineers give us. I assure you that a technical base would make your<br />
times lower. From my point of view, not reading these books, not knowing why all happens, leads you to errors and<br />
conjectures and to guessing the pilot factor of the equation in the moment that you have to set up your vehicle. This<br />
ceases to be what it should, at the time of the free workouts or testing days, a sensor of the car, the most important!<br />
Nevertheless, if you don’t understand what happens, if you don’t understand or know the behavior of the car, your<br />
contribution is poor and may even be useless, depending on the continuous and regular that you are.<br />
Consequently, it is an honor to know that friends like them continue working with the same excitement as<br />
always and helping me to understand a little better my passion, showing me the secrets and teaching me that the wonderful<br />
and glamorous world of car racing has also a wonderful part of calm and study of precision and knowledge, that<br />
leads us to grow and understand.In short, we can be better because of the tireless work of people like Timoteo, Enrique<br />
and Nacho, and with books like this.<br />
--Germán Sánchez Flor(F3 driver): I would like to congratulate Timoteo for this book dedicated to the study<br />
of racing aerodynamics. As a driver, I can say that it is a great progress for the development and evolution of the cars<br />
we usually drive, and as a future mechanical engineer, I can say that it is a great support for the students who finish<br />
our degree and want to specialize a little more and focus our knowledge to the competition. Hugs, Germán Sánchez.<br />
--Lucas Guerrero (GT’s driver): I met Timoteo when he cooperated with our team, GTA MOTOR COM-<br />
PETICIÓN, in the development of our cars aerodynamics. Since then, I walk in his footsteps and also those of<br />
www.tecnicaf1.es since its creation. They work in a still widely unknown field for the large majority of people, but I<br />
can give you an example to see the importance of it: RED BULL F1 and Mr. Adrian Newey are able to mark a difference<br />
with the rest thanks to new ways of taking advantage of single seater aerodynamics in order to be faster than the<br />
rest of the drivers.<br />
--Virutas de Goma – Zapico (Journalist – Humorist): A book like this was necessary because until now,<br />
there was nothing like that. The effort of Tim, Enrique and Nacho fills a gap which was empty. This gap is necessary<br />
for fans and supporters, necessary in the paddock. They will gobble this book, because without a literary precedent in<br />
this field, it will become a clear reference point. I wish that there were more people like them. Knowledge would be<br />
nearer for everybody.<br />
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Journal of Technical Race Cars Competition ; www.racecarsengineering.com<br />
INDEX<br />
(Complet)<br />
Introduction<br />
Air and its context<br />
Principles, Properties and Consequences or Efforts<br />
Fo<strong>rce</strong>s and moments<br />
Ailerons<br />
Ground and Diffuser<br />
Refrigeration<br />
Pressure center<br />
Aero – Map<br />
Flanges, suction intakes, Air Box, Trumpets and Exhausts<br />
Wind Tunnels<br />
CFD / Dynamic analysis of aerodynamics; Aero – Suspension combination<br />
Examples of racing implanted systems: F1, etc….<br />
Air Dynamics<br />
Nomenclature<br />
Design of the dream car<br />
Post Rig analysis<br />
Aerodynamics / Suspension: dynamic analysis: Aero Post Rig analysis<br />
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Journal of Technical Race Cars Competition ; www.racecarsengineering.com<br />
CHAPTER 1: INTRODUCTION<br />
This book fulfils a number of important determinants:<br />
All the sections are related.<br />
There isn’t an excessive mathematical preciseness; it would bring a lot of useless work.<br />
We speak of application and real examples.<br />
It is a book of practical aerodynamics, not theoretical; it isn’t a book of CFD.<br />
There isn’t useless information in it.<br />
Writing more and more equations or mathematical elaborations doesn’t mean that the knowledge of the author is<br />
wider.<br />
We hope that the experience of reading this book is nice and educational. That is the main target.<br />
As we go forward in investigations inventing new technical procedures, we will publish chapter updates in order<br />
to obtain a complete book from all points of view; the same will apply every year to the technical novelties of each<br />
season. These novelties will be included in the pertinent chapter.<br />
The target is to form an absolutely complete book related to the Technical Competition, particularly to Aerodynamics.<br />
In the same sense, practical examples and exercises notebooks about real cars will be edited.<br />
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Journal of Technical Race Cars Competition ; www.racecarsengineering.com<br />
CHAPTER 2: AIR AND ITS CONTEXT<br />
2.1. DENSITY / PRESSURE<br />
The density of a group of particles is defined as the mass of the group of particles per unit volume. In other<br />
words, that is the amount of particles mass that we can collect with a given unit container. When more particles fit<br />
in the container, the higher the density of the group will be.<br />
Mathematically, we can express it in the following way:<br />
“m” is the mass of the group and “V” is the total volume; the units density, in the S.I., are Kg / m 3 .<br />
In fact, the molecules of the air cannot be over than a certain distance nor closer than a certain distance. Both limits<br />
mark out the compressibility of the air.<br />
In aerodynamic terms, the higher is the density of the air that the car faces, the higher the downfo<strong>rce</strong> will be. The<br />
drag will be higher as well. In order to increase the air density, we can do as follows:<br />
* Increasing the total pressure.<br />
* Reducing the temperature.<br />
Calculating the air density is not easy. We use indirect methods based in other parameters variations to know<br />
the variation of the air density. These expressions are called equations of state. To do this, we also need a “base” air<br />
density in order to know its variations. Consequently, we need the standard atmosphere definition in order to determine<br />
its values:<br />
We can rely on the following table in order to know the “standard” values:<br />
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Journal of Technical Race Cars Competition ; www.racecarsengineering.com<br />
The use of this method of atmosphere is often used to exchange aerodynamic information without needing to know the<br />
density with which the trial has been made.The trial is supposed to have been made at a standard height of 0 meters<br />
above the sea level. Later, we will see more things about it.<br />
The pressure is another important parameter in all aerodynamic studies and depends on the already described<br />
density.<br />
There are three kinds of pressure:<br />
* Atmospheric pressure.<br />
* Relative pressure.<br />
* Absolute pressure (the addition of the atmospheric and relative pressure).<br />
The atmospheric pressure is the pressure exerted by the air on the Earth. The relative pressure is the pressure<br />
which is there, without considering the atmospheric pressure and its variations; it depends on the dynamics of the<br />
point.<br />
The atmospheric pressure at a point coincides numerically with the weight of a static lift of air of straight unit<br />
section which spreads from that point to the top limit of the atmosphere.<br />
The air density decreases as height increases. That’s why you cannot calculate that weight at least you are<br />
able to express the variation of the density of the “p” air according to the height “z” or to the pressure “p”. Therefore,<br />
it is not easy to make an accurate calculation of the atmospheric pressure on a point of earth’s surface. On the contrary,<br />
it is very difficult to measure it, at least with some accuracy, because both the temperature and the air pressure are<br />
continuously varying. We will discuss these interrelated variations in the section of “State equations”.<br />
In many studies, the air density is supposed to be constant and, therefore, incomprehensible (when air pressure<br />
increases, the molecules are closer per unit volume and, therefore, the density increases). This is absolutely false:<br />
there is no fluid, air or not, that has a constant density. For speeds under 400 km/h (…Mach < 0.3), air density doesn’t<br />
change a lot (but it changes). All fluids are more or less compressible, but they are. The fact of assuming that the density<br />
is constant, simplifies some calculation processes that, otherwise, would be very laborious, complicated and especially<br />
long. Supposing that the density is constant for speeds under 400 km/h, “always” means a mistake, but it is an<br />
affordable and small mistake. Furthermore, we can know it.<br />
Given a group of fluid particles, we know that each of them can only move within a sphere of a given radius:<br />
a particle can be neither further nor closer of a certain distance. Depending on the magnitude of these distances, we<br />
will obtain variously compressible fluids.<br />
Everybody knows the game called Newton’s cradle:<br />
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Journal of Technical Race Cars Competition ; www.racecarsengineering.com<br />
The ball in motion collides with the row and makes the last ball move indefinitely. The row of balls transmits<br />
the movement from the start to the end, from the first to the last ball, making a good example of the conservation of<br />
energy and movement quantity. This is due to the rigidity of the balls, but it would be the same if they weren’t rigid or<br />
solid, as long as the deformations were not permanent and if there weren’t hysteresis phenomena. That is, when the<br />
balls of the pendulum were perfectly elastic. The sound or vibration is “instantly” transmitted over a piece of metal,<br />
due to the compactness of the material.<br />
Talking about constant density implies a high power of abstraction. If we put some billiard balls together inside<br />
the triangle and try to move them, we won’t be able. However, if the balls are tennis balls, we will be able…<br />
When we start a game of pool, we hit the white ball towards the first ball. When this ball collides, “all” the<br />
balls are ejected. This is due to the impact transmission towards “all the balls”.<br />
Similarly, we can think of a stone squeeze: we receive the same fo<strong>rce</strong> we apply because the stone molecules<br />
transmit it.<br />
Let’sthink of a fluid element or a body submerged in a fluid. Let’s suppose that we push a portion of fluid.<br />
We will obtain the same fo<strong>rce</strong> in every portion of the fluid. For this reason, the pressure of all the sides of the body is<br />
exactly the same. This is why without gravity, a body is in balance when is submerged. Let’s analyze and quantify this<br />
fact. The distribution of the fo<strong>rce</strong>s which act on a submerged prism is:<br />
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Journal of Technical Race Cars Competition ; www.racecarsengineering.com<br />
“A” and “b” are the components of a fo<strong>rce</strong> (“F”), which is applied to the largest surface of the drawn prism.<br />
These components are determined by:<br />
The additions of the fo<strong>rce</strong>s (components), which act on the prism, are as follows:<br />
We can write the areas of the prism as follows:<br />
This helps us to reach the following relation:<br />
The pressures are the same on all the faces of the prism. This determines the balance of "internal" fo<strong>rce</strong>s on any<br />
part of the fluid or immersed object.<br />
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Another think very important: if the gap space between the molecules is very small, the vibration transmission<br />
is faster; “M” Mach number:<br />
V<br />
M <br />
c<br />
“c” es the sound velocity in the context.<br />
c RT<br />
Cp<br />
<br />
Cv<br />
“R” is de gas constant and “T” the temperature. “C p ” and “c v ” are the specific heat with constant<br />
pressure and constant volume.<br />
Also:<br />
c <br />
dP<br />
<br />
d<br />
E<br />
<br />
In water for example: E = 2.15 10 9 N/m 2 with a density = 999.8 Kg/m 3<br />
In water: c=2.06 10 9 / 99.8 = 1435.4 m/s sound speed with 0º Celsius.<br />
In solids:<br />
Concret: 3200 – 3600 m/s<br />
Granite: 5950 m/s<br />
Diamont: 12000 m/s<br />
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Journal of Technical Race Cars Competition ; www.racecarsengineering.com<br />
Now, let’s analyze the buoyancy phenomenon.<br />
It seems a truism but, why does a body float? Archimedes’ principle explains that if the weight of the displaced<br />
fluid is bigger than the weight of the body, this body will float.<br />
Let’s think of an immersed body. This body weighs less (the weight in picture 2 is less than in picture 1):<br />
This is because the fluid around or in contact with the ball transmits a fo<strong>rce</strong>, the vertical component of which<br />
is equal to the weight of the dislodged fluid. This fact makes the body weigh less.<br />
Let’s think of the same experiment in absence of gravity: neither the ball, nor the water molecules would<br />
weigh and, therefore, the ball wouldn’t weigh.<br />
If we inflated ourselves, we would be able to float in the air:<br />
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How much should we inflate ourselves to be able to float in the air?<br />
When asking how much should we inflated ourselves, what we are really asking is how much volume should<br />
we occupy, given our weight, to equalize or reduce the density of the fluid in which we are immersed?<br />
Given the density of a person and the air density at sea level:<br />
The “V” volume that we must reach to float is "x" times the initial volume of a human person, which is<br />
around 0.07 m 3 . If the mass of the person is 80 kg, let's see:<br />
In other words, we have to become an approximately 66.000 liters ball!!!<br />
We can see another very illustrative effect of the importance of the density and its existence:<br />
Let’s think of a submerged pendulum. We make it swing.<br />
We will be able to see that the pendulum will stop oscillating almost immediately. This is due to the opposition of the<br />
water molecules which act on it. In fact, the more density the fluid has (less compressibility), the less time the initial<br />
oscillation will take to stop.<br />
Now, let’s think of two identical pendulums immersed in a fluid and with opposed oscillations.<br />
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After a short time, both pendulums will oscillate in the same direction and with the same frequency!!!<br />
Why does this fact happen?<br />
Because the density of the fluid, because its variations and the fo<strong>rce</strong>s transmission trough the molecules. On the<br />
moon, this wouldn’t happen, due to the air absence.<br />
Once again, we can appreciate the laziness of the nature to the changes…<br />
Some final considerations about the density:<br />
- The higher the density, the higher the downfo<strong>rce</strong> which is produced by the vehicle.<br />
- The higher the density, the better the motor works (more molecules by unit volume which goes into the engine<br />
and, therefore, more useful power).<br />
- The higher the density, the higher the drag which is produced by the engine.<br />
- The lower the temperature, the higher the density will be.<br />
2.2. TEMPERATURE<br />
It is a very important variable from an aerodynamic point of view. In fact, the most important thing is that its<br />
variation makes, for example, the density and pressure change. From all the temperature measurement units, two of<br />
them are the most important:<br />
Kelvin (K) and Celsius degrees (ºC); the relation among both measurements is:<br />
The temperature, according to the kinetic theory of gases, is a function of the average kinetic energy of the<br />
molecules which constitute it. In this way, we can say that, as a first approximation (ideal gas), the temperature is determined<br />
by the following expression:<br />
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“T” is the temperature; “K B ” is the Boltzmann’s constant, and is the average kinetic energy.<br />
One of the most important consequences which the temperature has on the air is the fact that the lower the<br />
temperature, the fewer molecules per unit volume there are. This is a damaging fact to the downfo<strong>rce</strong> (it makes the<br />
downfo<strong>rce</strong> be lower) and to the functioning and performance of the engine. The higher temperature (red), the more<br />
separate the molecules are:<br />
2.3. AIR STATE EQUATIONS<br />
All the variables of the air are interrelated. We know, by our experience, that if we climb a mountain or take a<br />
plane, the temperature and atmospheric pressure vary. In this section, we will study mathematic expressions and relations<br />
among the most significant variables in order to discover its variations depending on other variations. This expressions<br />
or relations are called “State Equations”.<br />
The most used state thermal equation is the “Clapeyron” equation, due to its simplicity and its good results. It<br />
has been obtained through the study of the “Amagat” curves for the ideal gases. If we choose any given gas and represent<br />
for different temperatures the function (“v” is the molar volume and “P” is the pressure), we can observe<br />
how, for all the temperatures, the curves meet each other in the same point when the pressure approaches zero. The<br />
same happens when we do the representation with different gases. This so interesting cut-off point on the X/Y axis has<br />
the value of 8,314 J/mol·K in the international system. Yes, it is the called “R” universal constant of ideal gases.<br />
An ideal gas is a gas whose particles haven’t got any potential energy. They only have kinetic energy. In other<br />
words, an ideal gas is a gas whose particles don’t interact with each other in a pe<strong>rce</strong>ptible way. This is why the<br />
model of ideal gas is used in the cases in which the temperatures are relatively high (the potential energy is insignificant<br />
compared to the kinetic energy) or in those in which the density is low (the potential energy of the particles is<br />
very low). Fortunately, this happens in most cases.<br />
The state thermal equation of an ideal gas is determined by the following expression:<br />
“P” is the pressure, “T” is the temperature, “R” is the “universal constant of the ideal gases” (useful for all the<br />
gases) and “n” is the number of moles.<br />
Talking about ideal gases, we know that a gas is perfect when its specific heat is constant.<br />
The known Gay-Lussac or Boyle-Mariotte laws are deducible through the state thermal equation of ideal gases,<br />
depending on the variables which remain stable in the thermodynamic process.<br />
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To simplify the expression and make it particular, we use:<br />
, where “m” is the mass, and<br />
“Rg” is the air constant (it is a constant for our application of low velocities, low pressures and low temperatures).<br />
Therefore, we can write the following expression:<br />
To obtain the variations of each of them, depending on the other variations, we derive the expression, obtaining:<br />
“Rg” (for the air) is: 287.03 J/kg·K. The three differentials belong to the possible variations of such variable.<br />
We can obtain really useful expressions through the state equations. For example, let’s think of two points at<br />
a different height in comparison to sea level. We can write the following:<br />
We know, by the basic equation that, being “g” the gravity acceleration:<br />
If we substitute, can write the following:<br />
If we integrate at both sides of the equation:<br />
Resolving:<br />
We can reach the following expression:<br />
Obtaining the pressure depending on the “y” height, and knowing the pressure at an “y 0 ” height…<br />
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Let’s suppose another hypothesis. For example, the relation:<br />
We would obtain another state equation for the pressure and height.<br />
This procedure of supposing a hypothesis to make a useful expression is something very usual and necessary in<br />
many cases: we have to be able to deduce the correct expression, this expression which allows us to know what we<br />
want to know. For example, let’s suppose that we have to know an expression to know the area of a sphere. Firstly, we<br />
must decide what values or parameters will participate. In this case, we only choose the radius of the sphere. “A” is the<br />
searched area, “R” is the radius and “K” is a constant. We have to calculate “a”:<br />
Now, let’s make a dimensional analysis:<br />
Therefore, we have the expression and K= .<br />
Let’s see other example:<br />
Let’s suppose that we have to know the density. To do it, we can use one of the two following expressions. We<br />
will work with that expression which with we can work easier: 2<br />
There are a great number of state equations, such as the “Van der Waals” equation, the virial development or<br />
the “Berthelot” equation. Nevertheless, the state equation of ideal gases is enough to our action conditions.<br />
For the more skeptical people, we will use the called “Z” compressibility factor, which offers us a measurement<br />
of a really good approximation to the ideal gas. This variable is defined as:<br />
Therefore, when this variable is equal or very close to the unit, the gas behaves perfectly like an ideal gas.<br />
Let’s see some values of the “Z” compressibility factor for the air in an exaggerated level of acting:<br />
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As we can see, the ideal gas model is away from realty when the temperatures go down and the pressures go up. Our<br />
chosen range is -23.15 ºC and 5 bars, when the compressibility factor is 0.9957. This is not a common situation. We<br />
cannot find this work conditions in any track. As we have seen, even in extreme conditions of temperature and pressure<br />
with which we wouldn’t work, the ideal gas model is still very useful.<br />
Now, let’s see some examples of the use of the “Clapeyron state equation”. The following, is a typical case in<br />
the racing world:<br />
We have aerodynamic data taken at different times, on the track or in the wind tunnel.<br />
We need to standardize them to 250 km/h in order to compare them well. For example, we can apply it to a<br />
GP2 single-seater car category (downfo<strong>rce</strong> data in kilogrames and velocity in km/h).<br />
The downfo<strong>rce</strong> is determined by the expression:<br />
“ ” is the air density, is the downfo<strong>rce</strong> coefficient and “A” is the frontal area of the car.<br />
We want to obtain the downfo<strong>rce</strong> front with a different velocity but with identical conditions. The quotient<br />
between the known downfo<strong>rce</strong> and that which we want to discover is determined by:<br />
If we resolve the equation we have:<br />
The subscript “2” indicates the velocity, in this case, 250 km/h. The subscript “1” indicates the velocity in the<br />
table above. Therefore, to correct, for example, the first velocity, we calculate:<br />
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As we have said, we have supposed that all the values are obtained with the same density. In case that we<br />
have a different temperature and pressure (different density), we would use the state thermal equation to find the density<br />
and do again the aerodynamic charges quotient. In other words:<br />
If we operate, we have:<br />
As we can see, the procedure is not complicated.<br />
Let`s see another typical case of the use of state equations:<br />
We know that the less unsprung mass we have, the better the car dynamics will be. For this reason, we can<br />
make the tire air weigh less, keeping a certain pressure. To do this, we use the studied expressions. We can create an<br />
Excel sheet in order to do some calculations.<br />
Let’s suppose that we want to inflate a tire and reach a certain pressure at a given temperature.<br />
These input data correspond to dry air. In this way, we obtain a result of:<br />
- Volume of air to be introduced.<br />
- Mass of air to be introduced into the tire.<br />
We can do it with other gases or even mixtures just changing, "the constant/s of the gas/es". In the case of Nitrogen:<br />
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In this case:<br />
Furthermore, and as a culmination, we can also use the same created template in order to know how much<br />
gas we have to remove or introduce in the tire, in the following case:<br />
- Temperature has varied.<br />
- Pressure has varied and we want to keep it or reach another pressure.<br />
This is a typical case when a car stops for a revision of pressures.<br />
We can improve the calculation template as follows:<br />
The parameters with which we have to work are:<br />
- Internal volume of the tire.<br />
- Inflation pressure.<br />
- Temperature of the internal gas.<br />
- Mass of the internal gas.<br />
Calculating any of these values must be possible depending on the other three values; this would be the improvement<br />
and the goal of the new worksheet template.<br />
Let’s analyze the influence of the temperature variation in a tire.<br />
We have the variations of the pressure (bar) depending on the temperature:<br />
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The top two lines correspond to the frontal tires. As we can see, they always tend to heat up more. It is necessary to<br />
know these graphs for each tire with which we are working (the damping or rebound of the tire will change, as well as<br />
its diameter).<br />
2.4. VISCOSITY<br />
Viscosity is one of the most important variables that characterize the air. It is responsible for many of the<br />
phenomena and fo<strong>rce</strong>s that take place in the car world. Its analysis or quantization is quite simple:<br />
Let’s suppose we have two plates. They are separated at an “h” distance. It is no air between the plates. Let’s<br />
suppose that we move one plate with respect to the other with a “U” velocity.<br />
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“F” is the fo<strong>rce</strong> we have to do in order to move the plates. This fo<strong>rce</strong> is proportional to the “U” velocity and<br />
to the “A” area (the area on which we do the fo<strong>rce</strong>). This fo<strong>rce</strong> is inversely proportional to the “h” distance which separates<br />
the plates. In other words:<br />
“A” is the area of the plates. We can establish:<br />
We define the "μ" absolute or dynamic viscosity as the constant of proportionality:<br />
We define “kinematic viscosity” as (it is just useful for convenience, gathering two terms):<br />
Viscosity acts as a brake close to the surface, slowing the air molecules. We can see its effect in the following<br />
experiment: the air “drags” the cart with a certain fo<strong>rce</strong>.<br />
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We have to think of viscosity in a different way. Let’s see:<br />
You can write the expression<br />
in a different way. We can arrive at the following expression<br />
from the definition of velocity and using simple trigonometry:<br />
As we can see, the group of molecules has temporal properties of reaction. In other words: let’s suppose that a<br />
certain molecule moves on (for whatever reason) in a certain direction. The molecules around it will react to this<br />
change of position, changing its positions and velocities. This will cause a moment exchange, following the first<br />
moved molecule. The reaction time of the molecules responding to changes of other molecules is called viscosity:<br />
- The longer the reaction time, the higher the viscosity.<br />
We all have said phrases like “traffic in a big city is viscous”. This means that cars are "lazy" responding to<br />
the changes of the cars which are before them. This brings the slowing of all the cars in the city.<br />
If we manage to think and identify airflow with a “people” flow, we will be able to understand many things.<br />
An essential concept in vehicles aerodynamic is called “viscous plug”. It takes place in small cracks or openings<br />
such as the suction intake, but especially between the car underfloor and the pavement. Due to the viscosity<br />
among the air molecules, there is a moment (which depends on the velocity and air parameters) when a plug is created<br />
and the air cannot pass with a high velocity. At that time, the velocity increase is paralyzed despite the fact that the car<br />
is faster and faster. We will see this in the section of the diffuser and the ground effect.<br />
Viscosity is a property that varies with temperature. For example, gases viscosity is determined by the following<br />
expression:<br />
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Depending on the kind of gas with which we are working, each parameter will have a different value. We can see the<br />
values in the table:<br />
In the case that the fluid is liquid, the values of the density and viscosity will be determined by:<br />
This is the expression for the “<br />
” density:<br />
“ ” and “ ” are experimentally determined parameters. The expression for the water is the<br />
following:<br />
We show below the values of the parameters which are required for some substances:<br />
is the viscosity measured in kg/m/s, “T” is the temperature measured in , is the viscosity at<br />
20 ºC and “C” is a dimensionless parameter. The parameters and are experimentally determined for each kind<br />
of liquid.<br />
Water is an exception obtained by the following expression:<br />
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Where and<br />
2.5. THE ATMOSPHERE<br />
The atmosphere is a gaseous layer which is approximately10.000 km thick and is located around the Earth.<br />
It’s composed by different gases –principally nitrogen and oxygen- and solid and liquid particles in suspension which<br />
are attracted by the Earth’s gravity. All the weather and meteorological phenomena are produced in this layer. It regulates<br />
the energy input and output from the Earth. It’s the main way of heat transfer.<br />
The atmospheric pressure value is the same as the weight of a unitary air column from the point where we<br />
want to calculate the atmospheric pressure to the atmosphere upper limit.<br />
Due to the weight of the particles which form the atmosphere, the highest pe<strong>rce</strong>ntage of the atmospheric mass<br />
is located in the first kilometers. 50% of it is located under the 5 km, 66% is located under the 10 km and beyond the<br />
60 km only one thousandth of it is located. Therefore, as we can see, it is not a gaseous layer with constant density,<br />
but it is a layer whose density decreases when the height from ground increases.<br />
Taking a linear fall of the temperature in the atmosphere such<br />
is a good approximation for<br />
the first 11 km of the atmosphere, called Troposphere.Meanwhile, in the first 9 km of the Stratosphere, the temperature<br />
remains constant<br />
at -56.5 ° C, as we<br />
can see in the following<br />
figure:<br />
The temperature variation depending on the height for the whole atmosphere is shown in the following<br />
graphic:<br />
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All the values we have seen depend on each other. This makes it necessary to determine a common and<br />
standard atmosphere to be able of unify and contrast experiments, tests, trials and calculations. This base atmosphere<br />
is called “Standard Atmosphere”.<br />
Surface values at sea level:<br />
Temperature: 15ºC (59ºF).<br />
Pressure: 760 mm o 29,92" of mercury column, equal to 1013,25 mb per cm².<br />
Density: 1,225 kg/ m³.<br />
Acceleration due to the gravity: 9,8 m/s².<br />
Speed of sound: 340,29 m/s.<br />
Thermal gradient of 1,98 ºC per each 1000 feet or 6,5 ºC per each 1000 m.<br />
A pressure drop of 1" per each 1000 feet, or 1 mb per each 9 meters, or 110 mb per each 1000 m.<br />
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2.6. LAMINAR FLOW AND TURBULENT FLOW<br />
All of us know what laminar and turbulent mean, but hardly anyone knows its mathematical definition.<br />
“Laminar” sounds like “light” or “linear”. “Turbulent” sounds like “complex”. It is indeed thus. We say that<br />
the flow moves in a laminar way or it is somewhere, laminar, if the velocity field rotational is zero. If it isn’t, we say<br />
that it is a turbulent flow. In other words:<br />
The beginning of the turbulent layer or turbulent flow is something very important that determines the air<br />
aerodynamics. It is not easy to know this transition.<br />
We know that the higher the velocity, the more turbulent the flow, but it is complicated to know at what velocity<br />
the flow will be turbulent. The Reynolds number can indicate under some certain specific conditions, this step<br />
from laminar to turbulent flow.<br />
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The Reynolds number is defined as:<br />
In the case of the cars, knowing the transition velocity is much more complicated. It is necessary to test by using<br />
CFD, wind tunnels or similar ones.<br />
There are two explanations of the conversion from laminar to turbulent flow:<br />
Shearing layer (stress layer):<br />
A shearing layer is an area of flow where the velocity gradients are high. In other words, the velocity varies in a<br />
very pe<strong>rce</strong>ptible way, as we advance forward the normal direction or in a perpendicular way to the movement.<br />
-Within this flow, an infinitesimal perturbation is caused. This perturbation causes a light wave.<br />
This undulation causes:<br />
-The increase of the flow velocity on the convex zones (A, B’, C, D’).<br />
T-he decreaseof the velocity on the concave zones (A´, B, C´, D).<br />
-If we consider the stable flow, by applying the “Quantity of Movement Equation”, it is created a fo<strong>rce</strong>, which<br />
increases the disturbances. In this way, the shearing layer becomes unstable and the original undulations become<br />
vortex or whirlwinds.<br />
In the real life, we can see these turbulences watching the sky:<br />
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Considering the origin of turbulence in terms of small initial disturbances, one case where we can see and<br />
observe the creation of turbulences is the curtains of most rural houses. We all have seen this curtains which are<br />
placed on the door to prevent the entry of mosquitoes. If it’s windy, we will see that the curtain starts to ripple. Originally,<br />
the curtain doesn’t move, but with a slight alteration, the wave starts.<br />
In fact, this conception of the origin of the turbulence can create Jupiter’s cloud bands and its storms or whirlwinds.<br />
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Later, we will study it in depth, but this is the main reason of the necessary precision in the limit layer definition,<br />
when we perform a CFD simulation!!!<br />
Viscosity:<br />
Let’s imagine a pedestrian who is being chased by another pedestrian. We suppose that the pursuer pedestrian<br />
has a certain reaction time in face of the changes of direction of the chased pedestrian. If that reaction time depends<br />
on limits or intervals, the pursued pedestrian’s trajectory may trace the following graphic with turbulence<br />
aspect:<br />
—> important:<br />
Are there a relation between the gap time of reaction (viscosity) and the mach number ????<br />
I think yes……………………………. Thinking about that………………………………..<br />
Therefore, depending on this reaction time, the turbulence will exist or not.<br />
Characteristics of turbulent flows:<br />
-- Irregularity:Any turbulence has a pattern of irregularity because at least apparently, is unpredictable. The fluctuations<br />
appearance of fluid-dynamic variables (velocity, pressure, temperature, concentration) with very different sizes<br />
and times (different scales), give the turbulence an irregular nature.<br />
-- Three-dimensionality: Any turbulence is three-dimensional. The lower the scale size, the more pe<strong>rce</strong>ptible this fact<br />
will be.<br />
-- Diffusivity:The transport phenomena of mass, movement quantity and energy, are increased by the turbulence effect.<br />
The corresponding effect is analogous to molecular scales with the molecular transport.<br />
-- Dissipation: After the turbulent flow has been developed, the turbulence tends to be stable, being necessary an input<br />
of energy. This energy becomes a series of processes of fluid elements deformation. The absence of this energy<br />
input means that the turbulence is progressively smaller.<br />
Sir Horace Lamb (1849-1934), in an international tribute which was celebrated for his eightieth birthday in<br />
1929, said: “When I die, I hope I go to heaven. There, I hope being illuminated about the solution of two problems:<br />
quantum electrodynamics and turbulence. I’m very optimist about the first one…”.<br />
The first problem was solved by Richard P. Feynman (1918-1988) and because of that, he won the Nobel<br />
Prize in 1965. Feynman: “Turbulence is the last important unsolved problem of classical physics”.<br />
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POWER UNIT: EXPLANATION<br />
Ingeniero Industrial, especialidades en Electrotecnia y en Organización de la Producción por<br />
la Escuela Superior de Ingenieros Industriales de Gijón. Doctor Ingeniero Industrial en Ingeniería<br />
de Fabricación por UNED. Coordinador del Área de Tecnología Eléctrica y del Área<br />
de Proyectos en la Escuela Politécnica de la Universidad Nebrija. Cato<strong>rce</strong> años de experiencia<br />
docente en Máquinas Eléctricas y Teoría de Circuitos. Profesor de Vehículo Eléctrico.<br />
Experiencia investigadora en mejora de los procesos productivos, simulación de procesos de<br />
fabricación mediante elementos finitos y en modelización de vehículos eléctricos.<br />
The new Formula 1 season, and so it’ll be up to 2019, it’s polarized by the replacement of the V8 engines by new turbo-hybrid<br />
V6 electronically advanced that they should be called 'Power Units' or powerplants. The internal combustion<br />
engine (ICE) is less potent, which will be necessary to supplement it with an alternative system (ERS) that will let<br />
it has more pulling power. Also it’ll reduce fuel consumption, because now it’s limited by law to 100kg / h (art.5.1.4).<br />
By Timoteo Briet (@tecnicaf1) and Roberto Alvarez<br />
Translated by Jorge Tornay<br />
Article 5.1.5 regulations limited fuel injection by applying a formula where below<br />
10,500 rpm the fuel flow injected can’t exceed the value Q(kg/h)=0.009 N (rpm)+5.5 . This limits the power at low<br />
revs being essential an additional engine, which will be an electric motor.<br />
Moreover, the V6 thermal efficiency is around 40%, so there is a 60% energy loss that can try to recover. The<br />
ERS system will try to take this energy turning into electricity to power the electric traction motor.<br />
The ERS (Energy Recovery System) will have two combined systems, more power, and longer utilization. Last<br />
season, the KERS (Kinetic Energy Recovery System) gave extra power of 60 kW for 6.67 seconds per lap. This<br />
season the new ERS system will push for 33.3 seconds and the maximum boost changes from 120 kW, equivalent<br />
to about 163 horse power in order to compensate for the power loss caused by the reduction motor.<br />
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The ERS system consists of three main modules: two systems MGU(Motor Generator Unit), called MGU-H (Motor<br />
Generator Unit - Heat) and MGU-K (Motor Generator Unit - Kinetic). These units will be responsible for recovering<br />
the energy and convert it into electricity for storage in the ERS third module, the energy store. This will require much<br />
prior calculation and dimensioning but also take added a strong implementation of electronic power and control systems.<br />
In this figure you can see the ERS components in the new Renault motor (Renault Energy F1).<br />
And then you can see the layout in the Me<strong>rce</strong>des engine.<br />
MGU<br />
The MGU is an electric machine which acts as a motor-generator. It’s very important to emphasize the concept of<br />
duality of operation. When operating as an engine, the MGU converts electrical energy into mechanical energy.<br />
When operating as a generator, the MGU converts mechanical energy into electrical energy. A Formula 1 contains<br />
two units of energy recovery MGU; the MGU-H (for recovering energy from the exhaust gas turbocharger) and<br />
MGU-K (for recovering the kinetic energy during braking).<br />
Now we’re going to explain the units:<br />
MGU-K<br />
It’s the system used previously as KERS and its performance has increased significantly. It is connected to the<br />
crankshaft of the internal combustion engine and is able to recover or supply power (limited to 120 kW or 160HP according<br />
to the rules). At the time of braking, when the driver steps on the brake, the MGU-K acts as engine braking to<br />
slow down (reducing the heat dissipated in the brakes) and recovers a portion of the kinetic energy to convert into<br />
electricity. Then, when the driver requires more power than can provide ICE, at the time of acceleration, MGU-K acts<br />
as a mechanically propelled vehicle.<br />
MGU-H<br />
The MGU-H is the heat recovery unit and it’s connected to the turbocharger. Its purpose is twofold:<br />
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By acting as a generator, the power absorbed from the turbine shaft to recover the thermal energy of the<br />
exhaust gases. Electrical energy can go to MGU-K or battery to store and take it later.<br />
The MGU-H engine is also used to control the speed mode of the turbocharger and match it to the air requirement<br />
of the engine (for example, to lower the speed instead of the wastegate valve or speed in order to<br />
compensate for the turbo -lag). The turbo-lag is an important concept; it’s the time from the accelerator pedal<br />
until it becomes effective pressure increase in the feed. In this operation the MGU-H used to operate the battery<br />
power.<br />
The MGU-H is an electrical machine that in electric motor mode allows controlling the turbo, accelerate and<br />
stop it on demand, exerting pressure blowing generated as needed. When acting as a generator will use braking<br />
Its purpose to work as a motor is to control the turbo, so when the car turn at low speed increases the pressure<br />
in the turbo and improve power immediately, eliminating the delay in the turbocharger response and allowing<br />
the engine to have a more progressive response for a higher speed.<br />
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ENERGY STORAGE SYSTEM<br />
What is usually understood as battery or storage unit is a complex system composed of several elements: The<br />
whole-cell battery, inverter or converter and the cooling system. As you can see in this Renault F1 scheme, we can<br />
see that the MGU-H and MGU-K don’t supply power directly to the battery, but some "converters" which<br />
convert power parameters allowing its entry into the battery. The MGU generators are three-phase alternating<br />
current while the battery charges in direct current, then an electronic system that converts energy and suits for<br />
entry into the battery is needed. Usually this type of elements are called investors, and are key to energy management<br />
as discussed below.<br />
The investor will also functionality to convert battery power DC to AC three-phase when the MGU-H and MGU-<br />
K work as motors to drive the turbo or aid traction respectively. The speed and torque to provide these units in<br />
operation as a motor are controlled by the voltage and frequency at its terminals, and the converter which provides<br />
adequate values.<br />
Batteries for cars by 2014 have a minimum weight of 20kg and up to 25kg by rules, being able to generate<br />
160 hp. The batteries for electrical energy storage are formed by cells that can be associated with each other for<br />
more or less voltage, current and power. The dilemma is, first select the type of technology and on the other<br />
the number of cells to use. The two key factors in defining the batteries are the power density (specific power or<br />
Watts per Kilogram) and energy density (specific density or Watt-hour per Kilogram). The optimal combination<br />
of these two factors is the key to the selection of cell technology, and the number of them.<br />
The teams are very jealous about revealing their know-how, but it seems clear that the battery technology, at least<br />
for now, would prefer the use of Lithium Ion with Manganese or iron phosphate (LFP), leaving open innovation<br />
with Lithium Polymer and Lithium Air. It is the most important and fastest evolving technological challenge.<br />
IN RACE<br />
How does this affect the race? The new MGU-K, which replaces the KERS allows use 4MJ energy per lap<br />
(art. 1.27 regulations). These 4MJ can get the storage system (batteries) or retrieving himself. However, the legislation<br />
prevents recover 2MJ per lap with MGU-K (art. 1.25). So the car has to be attached another system<br />
(MGU-H), which can recover energy without limit (art. 1.26) and storing that energy in the battery system or<br />
providing them directly to MGU-K in order to provide in each lap full 4MJ. With this extra power the pilot will<br />
have additional pull of 160HP for 33 seconds. The use of different components of the ERS is summarized in this<br />
figure:<br />
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The benefits are clear, but what problems can have this technology?<br />
The MGU unit generates more heat than the 2013 KERS, only this phenomenon can generate a lot of problems<br />
and can be a sou<strong>rce</strong> of failure and significantly affect the operation of the battery. Therefore, the focus<br />
should be on the cooling system and its reliability. If KERS broke in 2013’s championship the car was left<br />
with three quarters of its power and the lost lap time was acceptable (about 0.3 to 1 seconds a lap depending on<br />
the circuit). However a problem of breakdown in unit MGU cause more serious problems, since not only<br />
affect in terms of power decreased against your competitors, but could also cause turbo-lag (if the error affected<br />
the MGU-H).<br />
Another important factor to consider is the way we can reduce the size and weight of batteries. For example,<br />
if you come to a slow curve, the car slows and activates the MGU-K begins to produce electricity. It could store it<br />
in batteries, but could also be used directly to actuate the turbo so that at the exit of the curve traction with the<br />
turbo activated by the MSU-H. That is, it is not stored, the electricity generated is used directly. The same is true<br />
in reverse, straight the MGU-H generates electricity that can be sent to the other motor-generator unit (MGU-K)<br />
to increase the car’s speed at almost any time of the lap without the need for store large amounts of electricity.<br />
Electronic control is also very important. Having a powerful MGU-K the car has a system that is able to slow<br />
the car and helps conventional brakes. Normally they act both at the same time a greater or lesser extent but it is<br />
possible that, under certain conditions, the MGU-K does not act. For example a circuit with many curves as Monaco,<br />
there aren’t many areas where you can use the ERS power and there are many where you can use the brakes<br />
to recharge. Electronic control decides how to brake, if more dissipative (charging more conventional brake) or<br />
more regenerative (using the MGU-K as engine braking).<br />
To solve this problem the electronic brake control (Brake by Wire) mounted in the rear axle and trying to improve<br />
the brakes performance by measuring the pressure exerted by the driver on the brake pedal and calculates how to<br />
We shouldn’t forget the electromagnetic effects arising from energy storage and its effects on data acquisition<br />
career. Magnetic shielding and reliability are also a factor to consider.<br />
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FAN CARS: WHAT´S IT ALL ABOUT<br />
About the author<br />
This project was performed in the CFD and Race car aerodynamics and CFD course imparted<br />
by TecnicaF1 (Timoteo Briet). The author is Josep Mª Carbonell, aeronautical student at<br />
UPC in Terrassa (Ba<strong>rce</strong>lona), and a race cars enthusiast. That’s the reason behind this project,<br />
the objective was to put all this knowledge into designing a race winning car concept.<br />
Contact Details<br />
Mail: jmcarbonelloyonarte@gmail.com<br />
Linkedin: Josep M Carbonell Oyonarte<br />
Aerodynamic study of the implementation of a fan to a racing car<br />
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1- Introduction<br />
In the world of motorsport, there have been a lot of developments benefiting maximum speed, resistance and speed<br />
cornering. This document deals with the later. Generally speaking there are 2 main ways to increase cornering<br />
speed:<br />
· Increasing mechanical grip through improvements of shock absorbers, springs, anti-roll bars, camber and castor<br />
angles, etc.<br />
· Increase the downfo<strong>rce</strong> of the car through aerodynamic work with spoilers, wings, air flow around and under<br />
the car, etc.<br />
Since mid-60’s, the most popular way to obtain downfo<strong>rce</strong> have been the implementation and fine tuning of aileron,<br />
flaps and spoilers but there have been some others paths to create downfo<strong>rce</strong> from the air. One of these ways is creating<br />
a low pressure area under the car, as a high pressure are always try to move towards a low pressure area<br />
the car is effectively sucked towards the ground.<br />
The basic idea is to accelerate the air under the car, the first step is adding a rear diffuser which accelerates the air<br />
exiting the rear. Also, we have to ensure that as little air as possible enters the bottom of the car through the sides<br />
and that there is the least possible air under the car. There are two ways to make that:<br />
· Putting skirts to the floor.<br />
· Creating an aerodynamic wall along the car.<br />
In 1970 a new concept was born. Jim Hall and his team created a new car, the Chaparral 2J. it was a pioneer of one<br />
of the most incredible inventions and pieces of lateral thinking in racing history: placing a fan at the rear of the car<br />
in order to suck the air from under the car increasing the pressure differences and effectively sucking the car to the<br />
tarmac. This development was quickly banned in the Can-Am category, due to the large performance advantage of<br />
this concept.<br />
Eight years after, Gordon Murray and his Brabham team, run by Bernie Ecclestone, resurrected this concept in Formula<br />
1 with the BT46B, famously remembered as the “Fan car”. The story of this car was the same than Chaparral,<br />
it was banned after the first race because of the overwhelming dominance.<br />
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2- Reviewing the concept<br />
After so many years without any advances on this concept, a new car has been developed. This car is different, because<br />
it’s a virtual car, the Red Bull X1. The designer, Adrian Newey, used all the advances and concepts possible<br />
to improve the car, even if they aren’t allowed in any category of motorsport.<br />
Our objective was to study a car similar to Red Bull X1, and quantify the Fan Effect and it’s on the performance of<br />
the car.<br />
This is the car used:<br />
And this is the fan placed behind:<br />
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As we can see, the car has wheel fairings and a close cockpit, two improvements in terms of drag reduction banned<br />
in Formula 1. Also, it counts with ground effect, because it is a so-called “wing car”. This design allows increasing<br />
total downfo<strong>rce</strong>, and combined with the fan, the magnitude of downfo<strong>rce</strong> can be stunning.<br />
The definitive improvement of the car is its skirts, closing the area for a better suction.<br />
3- Targets of the study<br />
The main targets of the study are as follows:<br />
Minimum fan speed in order to improve downfo<strong>rce</strong>.<br />
Correlation between downfo<strong>rce</strong> and fan speed.<br />
Correlation between drag and fan speed.<br />
We are not looking for quantitative results, because the resou<strong>rce</strong>s able for this project don’t permit more precision on<br />
the data resulted, but we are able to obtain a good qualitative results of the targets of this study.<br />
4- Meshing<br />
We have configured a polyhedral mesh and a boundary layer around the car to obtain more precisely the downfo<strong>rce</strong><br />
and the drag induced on the body. Before configure the boundary layer, we calculate first layer thickness based on<br />
the air speed and the y+ desired. Also, we added a block mesh on the entire region around the bottom of the car and<br />
the diffuser. This block mesh has smaller mesh size than the rest of the volume and gives us more control and precision<br />
around this area, the most important of the car in this study.<br />
5- Simulations and results<br />
The first step was to set up the basic parameters:<br />
Air velocity: 220 Km/h<br />
Rolling ground and wheels to make the simulation and its results more realistic.<br />
The next step was to identify the minimum fan speed which increases downfo<strong>rce</strong>. After several simulations at different<br />
fan speeds, the minimum speed was determined as 25000 rpm. Under this speed, the fan decelerates air passing<br />
under the car and downfo<strong>rce</strong> falls.<br />
This is the pressure distribution over the car:<br />
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And this is the pressure distribution under the car:<br />
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We can see the depression created by the diffuser and the fan, which starts just at the front skirt of the car. This is<br />
the reason of the large improvement in terms of downfo<strong>rce</strong>.<br />
These are the streamlines over the car, and we can see how the air interacts with the car:<br />
Another interesting visualization is the velocity vectors on side plane for a future upgrade of the aerodynamic design<br />
of the car:<br />
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After this previous study, we proceeded to compare the drag and downfo<strong>rce</strong> of different fan speeds and, of course,<br />
the base scenario where there is no fan.<br />
5.1- Downfo<strong>rce</strong><br />
When simulations had been made, we analyze the outcomes of downfo<strong>rce</strong> of each speed, and compared them with<br />
the downfo<strong>rce</strong> of the car without fan as we were looking the improvement made by using a fan.<br />
We can see now the effects of using a fan in terms of downfo<strong>rce</strong> improvement. We can say that the magnitude of<br />
improvement is remarkable in terms of speed through the corners, but before definitive conclusions we must analyze<br />
what is the effect on the maximum speed, since a large increase in drag would penalize us much on the straights.<br />
5.2- Drag<br />
Here we analyze the results of the drag in each fan speed. We did the same as for the downfo<strong>rce</strong>, so we compared<br />
the drag with fan and without it.<br />
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The study demonstrated an increase proportional to the fan speed, an increase in downfo<strong>rce</strong> always causes more<br />
drag. Maybe the most important fact is that the increase in drag is very small compared with the gains in downfo<strong>rce</strong>.<br />
6- Conclusions<br />
The results show the very interesting use of a fan, it produces a large gain in downfo<strong>rce</strong> but with only a small increase<br />
in drag. The use of the fan is recommended in all circuits except very bumpy circuits where large changes in<br />
distance of the floor to the ground could suddenly produce an alarming loss of downfo<strong>rce</strong>, resulting in a potentially<br />
uncontrollable and dangerous car. Moreover, the use of ground effect needs stiffer suspensions as the distance of the<br />
floor to the ground has to be the controlled as much as possible. This means a more difficult work for the driver.<br />
One of the possible ways to improve this concept is to design a system which allows transmitting the best fan velocity,<br />
or the right grade of blades, for each condition and position of the car. The next step is to stop the fan in the<br />
straights because its effect is detrimental for the tires and it harms maximum speed.<br />
As a conclusion, it’s clear that, with some investment and fine tuning of the system, this concept can be very worthwhile.<br />
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AERO POST RIG ANALISYS<br />
1. Motivation:<br />
The performance of an F1 race car is greatly influenced by its aerodynamics. Race teams try to improve<br />
the vehicle performance by aiming for more levels of downfo<strong>rce</strong>. A huge amount of time is spent in wind tunnel<br />
and track testing. Typical wind tunnel testing are carried out in steady aerodynamic conditions and with car static<br />
configurations. However, the ride heights of a car are continuously changing in a race track because of<br />
many factors. These are, for example, the roughness and undulations of the track, braking, accelerations, direction<br />
changes, aerodynamic load variations due to varying air speed and others. These factors may induce movements<br />
on suspensions components (sprung and unsprung masses) at different frequencies and may cause aerodynamic<br />
fluctuations that vary tires grip. When the frequency of the movement of a race car is high enough the steady<br />
aerodynamic condition and the car static configurations are not fulfilled. Then, transient effects appear and the dynamics<br />
of the system changes. Heave, pitch and roll transient movements of the sprung mass affect both downfo<strong>rce</strong><br />
and centre of pressure position. The suspension system have to cope with them, but in order for the suspension to<br />
be effective, unsteady aerodynamics must be considered.<br />
The main objective is to model the effects of unsteady aerodynamics with the aim of optimizing the suspension<br />
performance, improving tire grip and finally reducing lap times.<br />
2. Methodology:<br />
Traditionally, optimization<br />
of race car suspensions has been<br />
researched by using the well known<br />
quarter car model. Despite of its good<br />
results, it is no able to provide clues<br />
on the pitch behavior. A better approach<br />
to study the ride performance<br />
of a race car is by means of the half<br />
car model depicted in Figure 1. This<br />
model introduces some parameters<br />
that permit to simulate the attitude<br />
of the car (pitch, heave, ride heights)<br />
as well as the tires grip. It gives a<br />
more realistic approximation to the<br />
real performance of a race car, however<br />
it lacks in aerodynamics, extremely important in racing.<br />
The introduction of the aerodynamics in the half car model can not be in the form of an aeromap, because<br />
this is obtained in steady conditions and it does not reflect aero-transient effects. A good solution is to introduce<br />
some transfer functions that take into account those effects. Figure 2 illustrates this concept.<br />
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For the sake of simplicity, let us assume there is no roll movement. Any change in the attitude of the car<br />
(for example, in ride height, Zcg, or pitch angle, θp), due to road undulations or braking or accelerating maneuvers,<br />
may cause a fluctuation on the car aerodynamics by changing its downfo<strong>rce</strong> (Fz), or shifting the center of pressure<br />
(represented in Figure 3 by an aero-torque acting around the gravity center of the sprung mass, Tp). The way<br />
the attitude changes affects both the downfo<strong>rce</strong> and aero-torque depends on the frequency of the car movements.<br />
Modeling these effects is the task proposed here.<br />
The objective is to find different transfer functions for modeling the unsteady aerodynamics. The input<br />
signals are the pitch angle (θp) and the gravity center ride height (Zcg), but they may also be front and rear ride<br />
heights (RHf and RHr). The outputs are the downfo<strong>rce</strong> (Fz) and the aero-torque (Tp).<br />
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It is important to pay attention in the first place to those transfer functions that affect the most to the behavior<br />
of the race car. For example, the influence of a change in pitch angle may be greater in the aero-torque than<br />
in the downfo<strong>rce</strong>, or a change in the heave position may be more important in the downfo<strong>rce</strong> than in the aerotorque.<br />
However, all the possibilities must be explored.<br />
Due to the non-linear nature of the aerodynamics, the transfer functions must be computed for different<br />
configurations, i.e. for several air speeds or ride heights, since in a same track different car configurations can be<br />
given.<br />
There are two ways of computing the aerodynamic transfer functions: in the wind tunnel and in a CFD<br />
simulation program. In both cases, frequency identification methods may be used for estimating the transfer functions.<br />
Then, these transfer functions should be included in the car model and a better optimization of the suspension<br />
parameters could be obtained.<br />
For the wind tunnel tests, a Continuous Motion System (CMS) with a high speed data acquisition<br />
system is required. This must have a high bandwidth servo-controller platform in order to provide high frequency<br />
movements to the scale model. The system must be equipped with sensors for measuring downfo<strong>rce</strong>, aero-torque<br />
(or front and rear downfo<strong>rce</strong>s), pitch angles and ride heights.<br />
For the simulation tests, a CFD computer with the car model is required. The CFD software must<br />
have the ability of simulating a moving model.<br />
For both kind of tests (wind tunnel and CFD), frequency identification techniques may be applied.<br />
For example, the pitch angle of the model can be varied according to a chirp signal (used as input) and the downfo<strong>rce</strong><br />
and aero-torque must be recorded (together with the input signal) into a file. A similar test can be implemented<br />
using the gravity center position as an input and then recording all the magnitudes into a file. A<br />
MATLAB script can compute the Fourier Transformation of all the magnitudes and then several transfer function<br />
can be obtained.<br />
3. How to use the aerodynamic transfer functions:<br />
Once the transfer functions have been computed, they can be used in different ways. One method is to<br />
introduce them in a virtual post rig simulation<br />
package. Optimization of the<br />
suspension setups can be carried<br />
out by using novel frequency response<br />
methods that compute several.<br />
Finally, it´s possible to include this<br />
procedure in a Lap Time Software. That<br />
is the objective: to improve the car time<br />
in a circuit. We will be able to simulate<br />
a car with suspension complet ¡¡¡¡<br />
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GP3 — SETUP OPTIMIZATION<br />
Tje principale objective is to improve the damper; this study is based from Post Rig analisys with aerodynamic<br />
NON DYNAMIC OR TRANSIENT; alls aerodynamics data are in the GP3 manual.<br />
First, the principales data setup of GP3:<br />
Wheelbase: 2780 mm<br />
Track (front): 1585 mm<br />
Track (rear): 1520 mm<br />
Weight: 550 Kg (without driver)<br />
Motion Ratio (front): 1,115 (wheel/spring)<br />
0,897 (spring/wheel)<br />
Motion Ratio (rear): 1,283 (wheel/spring)<br />
0,779 (spring/wheel)<br />
P3 SPRINGS<br />
FRONT<br />
REAR<br />
lb/in N/mm lb/in N/mm<br />
Stiffness: 1300 max 227,7 Stiffness: 1000 max 175,1<br />
1200 210,2 900 157,6<br />
1100 192,6 800 min 140,1<br />
1000 min 175,1<br />
Conversion factors<br />
1 lbf 4,4483 N<br />
1 in 25,4 mm<br />
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GP3 ANTIROLL BARS (FRONT)<br />
Stiffness @ Ground (Kg/mm)<br />
Blade Position<br />
1 2 3 4 5<br />
ARB Configuration Full Soft Full Stiff<br />
170mm Blade / Rocker outer point 61,79 80,00 112,23 134,22 141,41<br />
170mm Blade / Rocker inner point 32,96 42,68 59,87 71,60 75,43<br />
220mm Blade / Rocker outer point 25,58 36,26 55,65 69,25 73,77<br />
220mm Blade / Rocker inner point 14,01 19,86 30,48 37,94 40,41<br />
Stiffness @ Ground (N/mm)<br />
Blade Position<br />
1 2 3 4 5<br />
ARB Configuration Full Soft Full Stiff<br />
170mm Blade / Rocker outer point 606,16 784,80 1100,98 1316,70 1387,23<br />
170mm Blade / Rocker inner point 323,34 418,69 587,32 702,40 739,97<br />
220mm Blade / Rocker outer point 250,94 355,71 545,93 679,34 723,68<br />
220mm Blade / Rocker inner point 137,44 194,83 299,01 372,19 396,42<br />
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GP3 ANTIROLL BARS (REAR)<br />
Stiffness @ Ground (Kg/mm)<br />
Blade Position<br />
1 2 3 4 5<br />
ARB Configuration Full Soft Full Stiff<br />
30x5 ARB Body / Rocker outer<br />
point<br />
49,26 62,58 84,98 99,46 104,06<br />
30x5 ARB Body / Rocker inner<br />
point<br />
34,21 43,46 59,02 69,07 72,27<br />
20x2 ARB Body / Rocker outer<br />
point<br />
33,92 39,76 47,75 52,00 53,23<br />
20x2 ARB Body / Rocker inner<br />
point<br />
23,56 27,61 33,16 36,11 36,97<br />
Stiffness @ Ground (N/mm)<br />
Blade Position<br />
1 2 3 4 5<br />
ARB Configuration Full Soft Full Stiff<br />
30x5 ARB Body / Rocker outer<br />
point<br />
483,24 613,91 833,65 975,70 1020,83<br />
30x5 ARB Body / Rocker inner<br />
point<br />
335,60 426,34 578,99 677,58 708,97<br />
20x2 ARB Body / Rocker outer<br />
point<br />
332,76 390,05 468,43 510,12 522,19<br />
20x2 ARB Body / Rocker inner<br />
point<br />
231,12 270,85 325,30 354,24 362,68<br />
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GP3 DAMPERS<br />
Damper: FRONT<br />
Valving: 744<br />
Manufacturer:<br />
KONI Fo<strong>rce</strong> (N) Stiffness (Ns/mm)<br />
Click MIN. Click MAX. Click MIN. Click MAX.<br />
Speed (mm/s) Rebound Bump Rebound Bump R B R B<br />
0 0 0 0 0 - - - -<br />
10 61 -59 261 -296 6,1 -5,9 26,1 -29,6<br />
12 76 -70 379 -379 6,3 -5,8 31,6 -31,6<br />
15 97 -91 439 -438 6,5 -6,1 29,3 -29,2<br />
17 119 -111 474 -476 7,0 -6,5 27,9 -28,0<br />
23 161 -157 540 -543 7,0 -6,8 23,5 -23,6<br />
27 215 -220 600 -601 8,0 -8,1 22,2 -22,3<br />
40 354 -343 723 -741 8,9 -8,6 18,1 -18,5<br />
50 413 -415 819 -835 8,3 -8,3 16,4 -16,7<br />
70 512 -504 1015 -1026 7,3 -7,2 14,5 -14,7<br />
90 598 -587 1194 -1188 6,6 -6,5 13,3 -13,2<br />
100 637 -626 1269 -1219 6,4 -6,3 12,7 -12,2<br />
150 848 -820 1617 -1343 5,7 -5,5 10,8 -9,0<br />
200 1069 -1036 1758 -1440 5,3 -5,2 8,8 -7,2<br />
300 1562 -1340 1944 -1410 5,2 -4,5 6,5 -4,7<br />
400 1799 -1460 2128 -1439 4,5 -3,7 5,3 -3,6<br />
clicks<br />
choose click Stiffness<br />
0 =<br />
Ns/<br />
60 0 2,8<br />
open<br />
mm<br />
7 = close<br />
mm<br />
Ns/<br />
280 1 5,5<br />
speed 10 mm/s 2 8,3<br />
Ns/<br />
mm<br />
3 11,0<br />
Ns/<br />
mm<br />
4 13,8<br />
Ns/<br />
mm<br />
5 16,5<br />
Ns/<br />
mm<br />
6 19,3<br />
Ns/<br />
mm<br />
7 22,0<br />
Ns/<br />
mm<br />
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GP3 DAMPERS<br />
Damper: REAR<br />
Valving: 745<br />
Manufacturer:<br />
KONI Fo<strong>rce</strong> (N) Stiffness (Ns/mm)<br />
Click MIN. Click MAX. Click MIN. Click MAX.<br />
Speed (mm/s) Rebound Bump Rebound Bump R B R B<br />
0 0 0 0 0 - - - -<br />
10 66 -58 261 -281 6,6 -5,8 26,1 -28,1<br />
12 84 -71 300 -371 7,0 -5,9 25,0 -30,9<br />
15 100 -96 338 -432 6,7 -6,4 22,5 -28,8<br />
17 123 -110 368 -472 7,2 -6,5 21,6 -27,8<br />
23 169 -158 416 -503 7,3 -6,9 18,1 -21,9<br />
27 212 -226 476 -608 7,9 -8,4 17,6 -22,5<br />
40 271 -347 579 -743 6,8 -8,7 14,5 -18,6<br />
50 322 -421 669 -831 6,4 -8,4 13,4 -16,6<br />
70 402 -527 828 -1016 5,7 -7,5 11,8 -14,5<br />
90 471 -604 990 -1185 5,2 -6,7 11,0 -13,2<br />
100 508 -652 1071 -1279 5,1 -6,5 10,7 -12,8<br />
150 675 -841 1445 -1591 4,5 -5,6 9,6 -10,6<br />
200 864 -1055 1834 -1696 4,3 -5,3 9,2 -8,5<br />
300 1300 -1519 2160 -1845 4,3 -5,1 7,2 -6,2<br />
400 1806 -1727 2327 -1966 4,5 -4,3 5,8 -4,9<br />
clicks<br />
choose click Stiffness<br />
0 =<br />
Ns/<br />
62 0 2,6<br />
open<br />
mm<br />
7 = close<br />
mm<br />
Ns/<br />
271 1 5,2<br />
speed 10 mm/s 2 7,8<br />
Ns/<br />
mm<br />
3 10,5<br />
Ns/<br />
mm<br />
4 13,1<br />
Ns/<br />
mm<br />
5 15,7<br />
Ns/<br />
mm<br />
6 18,3<br />
Ns/<br />
mm<br />
7 20,9<br />
Ns/<br />
mm<br />
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GP3 TYRES<br />
Tyres:<br />
FRONT<br />
Tread: SLICK GP3 ROLLING RADIUS (front tyre)<br />
Size: 250/570-13<br />
Rim: 10.0Jx13 Vertical Load (Kg) Stiffness<br />
Weight (Kg): 6,8 Speed (Km/h) 100 200 300 400 500 N/mm<br />
Pressure (bar): 1,2 0 278,5 278,1 277,7 277,3 276,9 2450,0<br />
Camber (deg): 0 20 278,6 278,2 277,8 277,3 276,9 2305,9<br />
Inflated radius(mm): 285,7 40 278,6 278,2 277,8 277,4 277 2450,0<br />
60 278,7 278,3 277,9 277,5 277,1 2450,0<br />
80 278,8 278,4 278 277,6 277,2 2450,0<br />
100 279 278,6 278,2 277,8 277,4 2450,0<br />
120 279,2 278,8 278,4 278 277,6 2450,0<br />
140 279,4 279 278,6 278,2 277,8 2450,0<br />
160 279,7 279,3 278,9 278,5 278,1 2450,0<br />
180 280 279,6 279,2 278,8 278,4 2450,0<br />
200 280,3 279,9 279,5 279,1 278,7 2450,0<br />
220 280,7 280,3 279,9 279,5 279,1 2450,0<br />
240 281,1 280,7 280,3 279,9 279,5 2450,0<br />
260 281,6 281,2 280,8 280,4 279,9 2305,9<br />
280 282,1 281,7 281,3 280,8 280,4 2305,9<br />
300 282,6 282,2 281,8 281,4 281 2450,0<br />
All units in mm<br />
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GP3 TYRES<br />
Tyres:<br />
FRONT<br />
Tread: SLICK GP3 LOADED RADIUS (front tyre)<br />
Size: 250/570-13<br />
Rim: 10.0Jx13 Vertical Load (Kg) Stiffness<br />
Weight (Kg): 6,8 Speed (Km/h) 100 200 300 400 500 N/mm<br />
Pressure (bar): 1,2 0 280,1 274,5 268,9 263,3 257,7 233,3<br />
Camber (deg): 0 20 280,1 274,6 269 263,3 257,7 233,3<br />
Inflated radius(mm): 285,7 40 280,2 274,6 269 263,4 257,8 233,3<br />
60 280,3 274,7 269,1 263,5 257,9 233,3<br />
80 280,4 274,8 269,2 263,6 258 233,3<br />
100 280,6 275 269,4 263,8 258,2 233,3<br />
120 280,8 275,2 269,6 264 258,4 233,3<br />
140 281 275,4 269,8 264,2 258,6 233,3<br />
160 281,3 275,7 270,1 264,5 258,9 233,3<br />
180 281,6 276 270,4 264,8 259,2 233,3<br />
200 281,9 276,3 270,7 265,1 259,5 233,3<br />
220 282,3 276,7 271,1 265,5 259,9 233,3<br />
240 282,7 277,1 271,5 265,9 260,3 233,3<br />
260 283,2 277,6 272 266,4 260,8 233,3<br />
280 283,7 278,1 272,5 266,9 261,2 233,3<br />
300 284,2 278,6 273 267,4 261,8 233,3<br />
All units in mm<br />
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GP3 TYRES<br />
Tyres:<br />
REAR<br />
Tread: SLICK GP3 ROLLING RADIUS (rear tyre)<br />
Size: 290/590-13<br />
Rim: 12.5Jx13 Vertical Load (Kg) Stiffness<br />
Weight (Kg): 7,3 Speed (Km/h) 100 200 300 400 500 N/mm<br />
Pressure (bar): 1,2 0 290,1 289,4 288,7 288,1 287,4 1960,0<br />
Camber (deg): 0 20 290,1 289,4 288,8 288,1 287,4 1960,0<br />
Inflated radius(mm): 295,2 40 290,1 289,5 288,8 288,2 287,5 2063,2<br />
60 290,2 289,6 288,9 288,3 287,6 2063,2<br />
80 290,4 289,7 289 288,4 287,7 1960,0<br />
100 290,5 289,9 289,2 288,6 287,9 2063,2<br />
120 290,7 290,1 289,4 288,8 288,1 2063,2<br />
140 291 290,3 289,7 289 288,3 1960,0<br />
160 291,3 290,6 290 289,3 288,6 1960,0<br />
180 291,6 290,9 290,3 289,6 289 1960,0<br />
200 292 291,3 290,6 290 289,3 1960,0<br />
220 292,3 291,7 291 290,4 289,7 2063,2<br />
240 292,8 292,1 291,5 290,8 290,1 1960,0<br />
260 293,3 292,6 291,9 291,3 290,6 1960,0<br />
280 293,8 293,1 292,4 291,8 291,1 1960,0<br />
300 294,3 293,6 293 292,3 291,7 1960,0<br />
All units in mm<br />
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GP3 TYRES<br />
Tyres:<br />
REAR<br />
Tread: SLICK GP3 LOADED RADIUS (front tyre)<br />
Size: 290/590-13<br />
Rim: 12.5Jx13 Vertical Load (Kg) Stiffness<br />
Weight (Kg): 7,3 Speed (Km/h) 100 200 300 400 500 N/mm<br />
Pressure (bar): 1,2 0 290,2 285,2 280,2 275,2 270,1 195,0<br />
Camber (deg): 0 20 290,2 285,2 280,2 275,2 270,2 196,0<br />
Inflated radius(mm): 295,2 40 290,3 285,3 280,2 275,2 270,2 195,0<br />
60 290,4 285,3 280,3 275,3 270,3 195,0<br />
80 290,5 285,5 280,5 275,5 270,5 196,0<br />
100 290,7 285,7 280,6 275,6 270,6 195,0<br />
120 290,9 285,9 280,8 275,8 270,8 195,0<br />
140 291,1 286,1 281,1 276,1 271,1 196,0<br />
160 291,4 286,4 281,4 276,4 271,4 196,0<br />
180 291,7 286,7 281,7 276,7 271,7 196,0<br />
200 292,1 287,1 282,1 277 272 195,0<br />
220 292,5 287,5 282,4 277,4 272,4 195,0<br />
240 292,9 287,9 282,9 277,9 272,9 196,0<br />
260 293,4 288,4 283,4 278,3 273,3 195,0<br />
280 293,9 288,9 283,9 278,9 273,8 195,0<br />
300 294,4 289,4 284,4 279,4 274,4 196,0<br />
All units in mm<br />
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Journal of Technical Race Cars Competition ; www.racecarsengineering.com<br />
VIRTUAL POST RIG SETUP (GP3-2010)<br />
SETUP - GENERAL<br />
MASSES tyre hub total<br />
Unsprung 6,8 15,2 22 Kg<br />
Unsprung 7,3 17,7 25 Kg<br />
Total Mass - - 670 Kg<br />
Sprung mass - - 576 Kg<br />
DIMENSIONS Wheelbase 2780 mm<br />
Track (front) 1585 mm<br />
Track (rear) 1520 mm<br />
MOTION RA-<br />
TIOS<br />
wheel/spring<br />
(front)<br />
1,115<br />
wheel/spring 1,283<br />
wheel/ARB 1<br />
SETUP - SPECIFIC<br />
wheel/ARB 1<br />
WEIGHTS FR 123 Kg<br />
FL 123 Kg<br />
RR 212 Kg<br />
RL 212 Kg<br />
Weight Distribution 36,7 % front<br />
ARB Front 723,68 N/mm at ground 220mm/outer/P5<br />
Rear 578,99 N/mm at ground 30x5/inner/P3<br />
SPRINGS Front 210,2 N/mm 1200 lb/in<br />
Rear 140,1 N/mm 800 lb/in<br />
DAMPERS Front Bump 13,8 Ns/mm 4 click<br />
Front Rebound 13,8 Ns/mm 4 click<br />
Rear Bump 13,1 Ns/mm 4 click<br />
Rear Rebound 13,1 Ns/mm 4 click<br />
TYRES Front 233,3 N/mm<br />
Rear 195 N/mm<br />
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Bode plots:<br />
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Damper optimum value Closest value click<br />
FRONT 7,835 Ns/mm 8,3 2<br />
REAR 12,462 Ns/mm 13,1 4<br />
The optimization has been carried out by<br />
modifying the damper settings only. The<br />
rest of the setup parameters remains unchanged.<br />
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Comparative Results<br />
Base setup:<br />
It shows a poor behavior specially in the front with tendency to relative understeering. The global<br />
understeering will depend on roll stiffness distribution and tyre dynamics.<br />
Optimized setup:<br />
The damper settings have changed the front behavior, improving the front grip. But it has also improved<br />
the heave and pitch performance. It can be noticed a reduction in pitch and heave movements.<br />
Conclusions:<br />
The results of both base and optimized setups are not good enough. The optimized one shows<br />
better performance figures than the base one does. It has better grip and the aerodynamis performance<br />
is better, because the heave and pitch movements o f the sprung mass are lower.<br />
Optimize Setup Nr. 2:<br />
This setup shows the impact of a slight change in weight distribution. All the parameter are the<br />
same as in the base setup except for the damper setting and the weight distribution. These are<br />
shown below.<br />
Damper click<br />
FRONT Ns/mm 8,3 2<br />
REAR Ns/mm 13,1 4<br />
WEIGHTS FR 125 Kg<br />
FL 125 Kg<br />
RR 210 Kg<br />
RL 210 Kg<br />
Total Mass 670 Kg<br />
Weight Distribution 37,3 % front<br />
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Optimize Setup Nr. 2 RESULTS:<br />
Notice the improvement in tyre grip, in heave and specialy in pitch. From my point of view an excess<br />
in rear weight worsens the vertical performance. Better results can be reached with further<br />
studies and the help of the team.<br />
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DISPERSSION CONTAMINANTS — CFD<br />
Simulation made in the course of Aero and CFD (August—Timoteo Briet—<br />
www.tecnicaf1.es )<br />
Iñaki Veci Profesor del área… Ingeniero Técnico Mecánico especialidad en Diseño<br />
Mecánico e Ingeniero Industrial especialidad en Vibraciones Mecánicas por la Universidad<br />
de Mondragón. Técnico superior en CAD Industrial y proyectista en Utillajes<br />
y matrices por el Centro de Estudios Técnicos Superiores Ayala. Experiencia investigadora<br />
en aerodinámica, Transferencia de calor, diseño de estructuras y eficiencia<br />
energética (Orbea, Peugeot, Audi, Fagor S Coop, Copreci). Investigación Básica<br />
aplicada en sistemas de recuperación de energía undimotriz. Participación en el desarrollo<br />
de chasis para Epsilon Euskadi. Coordinador de becarios del aula de CFD<br />
(Computational Fliud Dynamics) e integrante del equipo de diseño del nuevo túnel de<br />
viento de la Universidad de Mondragón.<br />
The aim of this Numerical study is to show the capabilities of CFD simulations for predicting the evolution of smokes<br />
and high temperature gases ejected from a tipical factory, and its impact in a surrounding habituated area.<br />
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The situation is a small industry dawnhill that in its daily operations drops to the environment a certain amount of<br />
harmful smokes through twciminies and water vapor from a refrigeration tower. Up the hill there is placed a house<br />
where the concentration of the smokes is requested.<br />
In order to perform a trully development of the flow, special considerations has been made in the treatment of the atmospheric<br />
boundary layer (ABL) based on the studies performed by the Prof.dr.ir. Bert Blocken from Eindhoven University.<br />
As a prior results it can be notice in the following picture the effect of a 35m/s (-Y) and 10 m/s (X) wind over the ejection<br />
flow of the factory.<br />
This kind of simulations also allow to provide safe dimensions to the ejection structures.<br />
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Journal of Technical Race Cars Competition ; www.racecarsengineering.com<br />
The vertical series of orange points, on top of the house represents measuring probes for the concentration of the different<br />
harmfull smokes and gases. In that way it could be plotted in a tipical XY graph the gradient of any variable<br />
along vertical axes.<br />
The following picture shows a plot of the distribution of SO2 ejected from the chimneis along the y axis in the hole<br />
domain.<br />
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Last picture wants to show the contours of mass fraction of SO2 in a plane situated where the hause is placed. It can be<br />
saw that the X component of the wind and the interference with the water vapor ejected from the refrigeration tower,<br />
fo<strong>rce</strong> the flow of SO2 to concentrate in the left side of the image.<br />
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ADVERTISING<br />
Curso de “AERODINÁMICA Y<br />
SIMULACIÓN CFD”:<br />
En la Industria actual, necesitas saber trabajar en CFD y conocer<br />
aquellos<br />
aspectos de la Aero que no se imparten en las Universidades Españolas;<br />
Aprovecha esta ocasión de aprender lo que un INGENIERO<br />
AERONÁUTICO, INDUSTRIAL O NAVAL, ha de saber para<br />
incorporarse en condiciones al mundo profesional y NO PUEDE<br />
APRENDER EN LA<br />
UNIVERSIDAD.<br />
APROVECHA TU MES DE AGOSTO PARA ELLO.<br />
www.racecarsengineering.com<br />
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LOW COST — SPORT CAR<br />
Sergio Corbera: Ingeniero Industrial, especialidad en Mecánica por la Universidad Politécnica<br />
de Madrid. Máster en Máquinas Avanzadas y Transportes por la Universidad Carlos<br />
III. Máster en Modelos y Métodos de Optimización por la UNED. Experiencia en el cálculo<br />
de estructuras en el sector aeronáutico. Cuatro años de Experiencia en el desarrollo de motos<br />
de competición en la Universidad Politécnica de Madrid, consiguiendo el Premio a la<br />
Mejor Innovación Tecnológica en Motostudent 2012. Experiencia en el diseño y desarrollo<br />
de coches de altas prestaciones tipo fórmula (Catia y Dinámica Vehicular). Investigación en<br />
optimización basada en algoritmos genéticos para su aplicación al ámbito estructural y la<br />
alta competición.<br />
LOW COST CAR<br />
Timoteo Briet Blanes, Sergio Corbera Caraballo<br />
Top-level engineering, cutting-edge technology, and high performance are attributes wich currently define a<br />
Formula One car. The characteristics of the competition, together with the high degree of competence and<br />
level of development, make these cars perfectly engineered machines that are fully developed to achieve<br />
maximum performance on all areas of a circuit. Although Formula One generates much excitement and has<br />
innumerable followers, the privilege of driving these marvels of engineering remains within reach of only a<br />
few.<br />
The wish of many fans of the world of Motorsport to feel the power and technology of a high-performance<br />
car has motivated the automobile research team headed by Timoteo Briet Blanes to begin intense research<br />
in order to develop a high-performance car at an affordable price that can be within reach of the majority of<br />
speed enthusiasts.<br />
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Journal of Technical Race Cars Competition ; www.racecarsengineering.com<br />
First-rate engineering with a development that is similar to that followed in Formula One: these are the<br />
main foundations of this competition car. High technology and performance are features that are not always<br />
linked to large amounts of money.<br />
This is the philosophy followed in the creation of the car, and the main challenge for the engineers involved<br />
in its development is to manage to combine the technology and high performance of the Formula<br />
One and other top-level competition cars with a reasonable price. Together with the dimensions of competition<br />
and high performance that are the delight of the biggest track enthusiasts, the engineers are also<br />
trying to make it a car that is able to be road registered so that its features can be enjoyed in the urban<br />
environment.<br />
Therefore, it is a very complete concept car with very clear development objectives that make it a very<br />
attractive option: cutting-edge engineering and technology, high performance for its use on the track, ergonomics,<br />
and easy to drive in urban areas.<br />
High performance and low cost<br />
The main objective of this engineering project is to achieve high performance and low cost in the same<br />
car. To combine these two concepts in a balanced way is the main challenge for the engineers, since it<br />
requires a complete revision of the materials, fabrication methods and components of a high-performance<br />
automobile in order to reduce its cost without losing the performance that is characteristic of cars in toplevel<br />
competition.<br />
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Journal of Technical Race Cars Competition ; www.racecarsengineering.com<br />
This fo<strong>rce</strong>s the engineers to make different designs of each of the car components until they find the most<br />
appropriate one for achieving the desired objectives. In order to achieve this high degree of performance,<br />
the most sophisticated design, simulation and optimization software is used, which is similar to the soft-<br />
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ADVERTISING<br />
ALL INFORMATION<br />
http://www.nebrija.com/programas-postgrado/titulos-propios/<br />
master-vehiculo-competicion/vehiculo-competicion.php<br />
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ALL INFORMATION<br />
http://www.nebrija.com/programas-postgrado/titulos-propios/<br />
master-vehiculo-competicion/vehiculo-competicion.php<br />
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