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New Danfoss VLT® Decentral Drive E cient, reliable and powerful

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& <strong>Drive</strong>s&Controls Energy Award<br />

Bank’s investment<br />

pays off with<br />

70% saving<br />

The energy consumed by<br />

HVAC fans at the London<br />

offices of the European Bank<br />

for Reconstruction <strong>and</strong><br />

Development (EBRD) has<br />

been slashed by around 70%<br />

by retrofitting variable<br />

speed drives to the fan<br />

motors.<br />

The project to reduce the energy<br />

consumed by HVAC fans at the<br />

London headquarters of the EBRD<br />

involved upgrading 23 VAV<br />

(variable air volume) fans ranging in<br />

size from 30–60kW, as well as four<br />

30kW cooling tower fans. The<br />

variable-pitch axial fans had not<br />

been performing to their original<br />

specifications, due to factors such<br />

as age <strong>and</strong> a higher requirement for<br />

process cooling. The fan-maker<br />

Fläkt Woods identified a way of<br />

improving the fans’ efficiency by<br />

fixing the pitch of their blades, <strong>and</strong><br />

controlling their speed using<br />

frequency inverters.<br />

As an initial trial, the fan blade<br />

pitch of one of the 30kW axial fans<br />

was fixed <strong>and</strong> its speed varied.<br />

Monitoring of this arrangement<br />

showed that the annual savings in<br />

terms of electricity costs would be<br />

£4,266, <strong>and</strong> that annual CO 2<br />

emissions would be reduced by 30<br />

tonnes.<br />

The remaining fans were<br />

upgraded over weekends over the<br />

course of about four months,<br />

without disrupting normal office<br />

operations. The work included<br />

dynamic balancing, where<br />

required.<br />

Part of the project was to<br />

integrate the new ABB drives with<br />

the existing Trend building<br />

management system. Fläkt Woods<br />

worked with Trend engineers to<br />

ensure that the change from<br />

variable pitch to 0–10V control via<br />

the BMS was seamless.<br />

Before the work started, Fläkt<br />

Woods commissioned an energy<br />

audit using an energy profiler<br />

located in an LV panel remote from<br />

the fan, to gather energy<br />

consumption data with minimal<br />

disruption. This data – including<br />

values such as kW consumed,<br />

phase voltages <strong>and</strong> current, power<br />

factor <strong>and</strong> kVAr – was captured<br />

around the clock for seven weeks.<br />

After the upgrade, a similar<br />

exercise was conducted. The 30kW<br />

fan which had previously been<br />

averaging a consumption of around<br />

22kW, was now averaging a<br />

consumption of 7kW – a 68%<br />

decrease, or the equivalent of<br />

56.37MWh a year, based on 252<br />

working days. For the project as a<br />

whole, the annual savings are<br />

estimated to be 1.3GWh or 690<br />

tonnes of carbon.<br />

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www.<strong>and</strong>antex.co.uk<br />

e: sales@<strong>and</strong>antex.co.uk t: 024 7630 7722

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