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LINEAR MOTION<br />

Museum’s 4D ride<br />

has added muscle<br />

Visitors to Manchester Museum of<br />

Science <strong>and</strong> Industry can now<br />

experience a “four-dimensional”<br />

immersive ride, during which their seats<br />

are moved by a novel form of pneumatic<br />

linear actuator. The 4D Theatre’s seats<br />

subject their occupants to a variety of<br />

movements, synchronised to the film<br />

being shown, along with special effects<br />

including water sprays <strong>and</strong> air blasts.<br />

The ride has been developed by<br />

Simworx, a specialist developer of 4D<br />

effects theatres <strong>and</strong> simulation attractions,<br />

based in Kingswinford, West Midl<strong>and</strong>s.<br />

The company is a world leader in<br />

designing <strong>and</strong> manufacturing stationary<br />

<strong>and</strong> mobile 4D effects theatres <strong>and</strong><br />

simulation attractions, with more than 600<br />

installations worldwide at sites including<br />

aeronautical <strong>and</strong> science museums in the<br />

UK <strong>and</strong> US, <strong>and</strong> theme parks in Europe.<br />

The seats for Simworx' latest<br />

Dimensions theatres are based on a<br />

modular design, with all of the motion<br />

actuators incorporated in a shallow, floorst<strong>and</strong>ing<br />

plinth that supports four seats.<br />

The most sophisticated models offer<br />

forwards/backwards <strong>and</strong> left/right tilting<br />

movements, as well as vertical drops. The<br />

headrest of each seat can be fitted with<br />

optional water sprays <strong>and</strong> air blasts, <strong>and</strong><br />

the pedestal can be fitted with a<br />

pneumatically-powered leg tickler.<br />

Over the years, Simworx has used<br />

various actuators from different suppliers<br />

to achieve its dynamic effects. Most have<br />

been pneumatic, because this is a safe,<br />

cost-effective technology which offers a<br />

higher power density than electric<br />

actuators, making it easier to integrate<br />

into the body of the seat.<br />

While developing its latest seats,<br />

Simworx became aware of Festo's “fluidic<br />

muscle” technology – a unique form of<br />

tensile pneumatic actuator which mimics<br />

biological muscles by contracting when<br />

fed with compressed air. These actuators<br />

are capable of fast, smooth operation, as<br />

well as slow, jolt-free movements, <strong>and</strong> can<br />

generate an initial force about ten times<br />

higher than a conventional pneumatic<br />

actuator of a similar diameter.<br />

According to Simworx director, Andy<br />

Roberts, when he first saw fluidic muscles<br />

being demonstrated, “it was immediately<br />

apparent that the muscles are considerably<br />

better than conventional pneumatic<br />

actuators for simulator-type applications<br />

like ours. They provide excellent dynamic<br />

performance, <strong>and</strong> have a much higher<br />

power density.”<br />

Simworx is using the most <strong>powerful</strong>,<br />

40mm-diameter versions of Festo's latest<br />

DMSP series fluidic muscles for its new<br />

seats. The muscles use press-fit<br />

connections to minimise size <strong>and</strong> weight.<br />

Each four-seat plinth module contains four<br />

fluidic muscles – one in each corner –<br />

together with four manifold-mounted<br />

Festo VPPM proportional pressure<br />

regulators, <strong>and</strong> a controller. The cascaded<br />

dual-stage regulators provide an easy,<br />

precise means of varying flow rates to the<br />

actuators. To minimise noise interference,<br />

the compressed air supply is generated<br />

outside the theatre <strong>and</strong> is distributed to<br />

each seat module via a “pneumatic ring<br />

main”. The exhausted air is released<br />

locally, via silencers.<br />

The controller in each seat module<br />

communicates with a host control PC via a<br />

fieldbus system. Special event triggers in<br />

the film being shown instruct the central<br />

controller to issue appropriate signals to all<br />

of the seat modules in the theatre<br />

simultaneously, resulting in the entire<br />

audience experiencing exactly the same<br />

effect – be it pitch, rock, vibrate or a<br />

The theatre’s seats incorporate<br />

<strong>powerful</strong> “fluidic muscles”<br />

in a shallow floor-st<strong>and</strong>ing plinth<br />

sudden drop – at the same time.<br />

Following the Manchester museum<br />

installation, Simworx is supplying a<br />

Dimensions system for an indoor theme<br />

park on Weston-super-Mare's newly<br />

rebuilt Gr<strong>and</strong> Pier. “I envisage we'll be<br />

making increasing use of this technology<br />

in the future,” says Roberts. D&C<br />

www.drives.co.uk November/December 2010 23

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