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TTC Skilled Trades Training - UAW-Chrysler.com

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Welding:<br />

WELDING ALUMINUM ALLOYS (WAT 200)<br />

Course Description<br />

The participant should be able to select the appropriate welding process for aluminum, select<br />

the appropriate filler metal, set up and adjust the welding equipment, and produce acceptable<br />

quality welds on aluminum alloys.<br />

Learning Out<strong>com</strong>e<br />

The successful <strong>com</strong>pletion of this course should give the participant a working knowledge of<br />

welding aluminum alloys, including:<br />

1. types and uses of aluminum materials, work hardenable alloys, heat treatable alloys,<br />

and cast alloys;<br />

2. physical characteristics of aluminum, including: melting temperature ranges, thermal<br />

conductivity, and the refractory oxide scale;<br />

3. welding preparation and problem areas, including: safety procedures, operation<br />

sequences, and weld quality problems; and<br />

4. hands-on applications using Gas Metal Arc and Gas Tungsten Arc Welding processes,<br />

including: process variations, equipment, and weld quality inspection.<br />

Course Objective<br />

The participant should have the skills necessary to weld aluminum alloys using re<strong>com</strong>mended<br />

welding processes and filler metals.<br />

Major Topics Covered<br />

• Introduction to welding aluminum<br />

• Physical characteristics of aluminum<br />

• Preparation for welding<br />

• Gas metal welding<br />

• Tungsten arc welding<br />

Prerequisites<br />

Participants should have some previous welding experience using MIG & TIG on steel alloys.<br />

In addition, participants must meet ONE of the following: <strong>com</strong>pletion of Welding Safety &<br />

Overview of Processes (WPT 100), equivalent welding safety training at a <strong>com</strong>munity college,<br />

or certification from a welding safety course.<br />

Class Size<br />

6<br />

Course Duration<br />

40 hours<br />

2 hours<br />

68

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