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TTC Skilled Trades Training - UAW-Chrysler.com

TTC Skilled Trades Training - UAW-Chrysler.com

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Welding:<br />

WELDING SAFETY & OVERVIEW OF PROCESSES (WPT 100)<br />

2 hours<br />

Course Description<br />

Designed for <strong>Skilled</strong> <strong>Trades</strong> workers, this course will provide participants the ability to safely<br />

set up and operate oxy-fuel cutting and electric arc welding equipment.<br />

Learning Out<strong>com</strong>e<br />

Successful <strong>com</strong>pletion of the course should provide the participant with the knowledge of:<br />

1. related hazards and safety precautions;<br />

2. proper set up and adjustment of pressure gauges, regulators, and check valves;<br />

3. a step-by-step start-up and shutdown procedure of the oxy-fuel gas equipment;<br />

4. acetylene versus MAPP or propylene-based fuel gases;<br />

5. safe operation of electric arc welding and cutting equipment;<br />

6. plasma arc cutting ferrous and non-ferrous metals;<br />

7. oxy-fuel gas cutting and heating with an understanding of: the process, types of<br />

industrial gases, setup and adjustment of equipment, preparatory procedures, and<br />

check valve maintenance;<br />

8. flux cored and gas metal arc welding with an understanding of: the process, types of<br />

equipment, shielding gases, electrode wires, variables, safety procedures, and handson<br />

applications;<br />

9. gas tungsten arc welding with an understanding of: the process, types of equipment,<br />

shielding gases, electrodes, filler materials, process variations, applications, and quality<br />

welding; and<br />

10. shielded metal arc welding, and AC/DC equipment electrode selection.<br />

Course Objective<br />

The participant should acquire a general understanding of manual and semi-automatic<br />

welding processes used in metal working industries. In addition, the course will prepare the<br />

participant to safely operate oxy-fuel gas and electric arc welding equipment per <strong>Chrysler</strong><br />

MTI SMI-116.<br />

Major Topics Covered<br />

• Related hazards and safety precautions<br />

• Proper setup of oxy-fuel gas and electric<br />

arc welding equipment<br />

• Shielded metal arc welding<br />

• Gas metal arc welding<br />

• Gas tungsten arc welding<br />

• Plasma arc welding<br />

• Oxy-fuel gas cutting<br />

Prerequisites<br />

A basic understanding of the welding process and some previous welding experience are<br />

strongly re<strong>com</strong>mended, but not required.<br />

Class Size<br />

12<br />

Course Duration<br />

40 hours<br />

67

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