TTC Skilled Trades Training - UAW-Chrysler.com
TTC Skilled Trades Training - UAW-Chrysler.com
TTC Skilled Trades Training - UAW-Chrysler.com
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Industrial Automation:<br />
ROBOTICS: FANUC RJ2-RJ3 ELECTRICAL<br />
MAINTENANCE & TROUBLESHOOTING (FRT 350)<br />
2 hours<br />
Course Description<br />
This course prepares participants with the necessary skills needed to troubleshoot the Fanuc<br />
RJ2 and RJ3 style controllers, and Fanuc Manipulators.<br />
Learning Out<strong>com</strong>e<br />
Upon <strong>com</strong>pletion of this course, participants should be able to:<br />
1. locate and identify the functions of all electrical and mechanical <strong>com</strong>ponents of the<br />
robot system teach pendant buttons and jog the robot;<br />
2. connect, troubleshoot, and replace all <strong>com</strong>ponents of the robot system;<br />
3. use position, alarms, and status screens, and indicators for troubleshooting;<br />
4. locate robot inputs and outputs screen to determine equipment status; remove motor,<br />
replace master and calibrate the robot system; and<br />
5. file utilities for program backup, loading and software restoration.<br />
Course Objective<br />
To provide the participant with the skills to diagnose, troubleshoot, and carry out electrical<br />
maintenance on the Fanuc RJ2 and RJ3 robotic equipment.<br />
Major Topics Covered<br />
• Robotic Basics Review: Safety guidelines, fault recovery, power up controller using<br />
various methods, jogging the robot using different methods for troubleshooting.<br />
• Robot Setup: Zero position and single axis mastering and calibration, Tool Center<br />
Point (TCP), Application specific setup screens and Inputs and Outputs.<br />
• Communication: Robot Communications to peripheral equipment.<br />
• Component Identification, removal and replacement: Install, remove, and identify<br />
the functions of all robot system <strong>com</strong>ponents.<br />
• Troubleshooting: Position, alarm and status screens, LEDs, robot inputs and outputs<br />
screen location, PLC to robot <strong>com</strong>munications, <strong>com</strong>mon electrical <strong>com</strong>ponents issues,<br />
and UOP input and output utilization.<br />
• File Utilities: Robot Core Software files and configuration, Teach pendant programs,<br />
application programs and system variables.<br />
Prerequisites<br />
Fanuc RJ2-RJ3 Operation and Programming (FRT 300) or training that includes a general<br />
understanding of automation, <strong>com</strong>puters and electrical troubleshooting.<br />
Class Size<br />
6<br />
Course Duration<br />
40 hours<br />
29
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