TTC Skilled Trades Training - UAW-Chrysler.com
TTC Skilled Trades Training - UAW-Chrysler.com
TTC Skilled Trades Training - UAW-Chrysler.com
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Industrial Automation:<br />
ROBOTICS: ABB M2000A, IRB 6600 S4C/C C+ ELECTRICAL<br />
MAINTENANCE & DCX PROGRAMMING STANDARDS LEVEL 2 (BBT 250)<br />
Course Description<br />
This course is designed to prepare each student to perform electrical maintenance and<br />
electrically troubleshoot the M2000A ABB S4C+ robot controller and 6600 series manipulator<br />
and use advanced user instructions and DCX Programming Standards.<br />
Learning Out<strong>com</strong>e<br />
Upon <strong>com</strong>pletion of this course, participants should be able to:<br />
1. follow all robotic safety and lock out procedures;<br />
2. understand and troubleshoot fault diagnostic messages;<br />
3. electrical schematics and <strong>com</strong>ponent fault led diagnostics;<br />
4. controller <strong>com</strong>ponent troubleshooting and replacement;<br />
5. robot calibration and rev. counter updating;<br />
6. robot manipulator motor troubleshooting and replacement;<br />
7. robot system software download through Rob Install;<br />
8. DCX Robot programming software standards;<br />
9. advanced user instructions used in DCX ABB Robot Programs<br />
10. robot screen viewer for changes monitoring status in Auto Operation Mode; and<br />
11. use screen Viewer and Production screen to hot edit production programs.<br />
Course Objectives<br />
To provide the participant with the skills necessary to apply troubleshooting techniques<br />
including the manipulator, local and remote I/O on the robot and to the cell controller where<br />
high incidents of faults can occur, to aid in minimal downtime.<br />
Major Topics Covered<br />
• Controller Fault Diagnostics • Controller Component Replacement<br />
• Controller Troubleshooting • Robot System Software Reload<br />
• Robot Calibration and Rev Counters • DCX Robot Programming Standards<br />
• DCX-ABB Special Instructions • Robot Controller Electrical Schematics<br />
• Robot Motor Troubleshooting • DCX Screen View and Production Menus<br />
and Replacement<br />
Prerequisites<br />
Participants should have <strong>com</strong>pleted Robotics: ABB Operations and Programming Level 1 (BBT 100)<br />
and have a general understanding of automation, <strong>com</strong>puters, and electrical troubleshooting.<br />
Class Size<br />
Course Duration<br />
6 40 hours<br />
27
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