TTC Skilled Trades Training - UAW-Chrysler.com

Industrial Automation:
ROBOTICS: ABB S4C/C+ ELECTRICAL MAINTENANCE &
TROUBLESHOOTING LEVEL 2 (BBT 200)
Course Description
This course is designed to prepare each participant with the necessary skills needed to
troubleshoot the ABB S4, S4C and S4C+ style controllers and manipulators. For users of the
ABB M-2000A M6600 Robot, please see BBT 250.
Learning Outcome
Upon completion of this course, participants should be able to:
1. follow all robotic safety and lock out procedures;
2. locate and identify function of all electrical and mechanical components and schematics
of the robot system;
3. locate, identify, and use the teach pendant buttons
4. jog the robot to perform maintenance and troubleshooting;
5. mastering, calibration, and rev. counter updating of the robot;
6. file utilities for program backup, loading, and software restoration;
7. connect, troubleshoot, and replace all components of the robot system;
8. use of position screen, alarms screen, status screens, LED’s and indicators for
troubleshooting;
9. locate robot inputs and outputs screen to determine system or equipment status; and
10. motor removal, replacement, and recovery of robot system.
Course Objectives
To provide the participant with the skills necessary to electrically repair the ABB S4 robot
controller and manipulator. It includes the local and remote I/O on the robot and to the cell
controller where high incidents of faults can occur, to aid in minimal downtime.
Major Topics Covered
• Main CPU • Remote I/O Modules • Relays K1, K2 and K3
• Expansion Memory • Robot Wiring & Safety Circuits • Teach Pendant
• Main Power Supply • Connector Unit/Backplane • Floppy Disc Drive
• Robot Computer • Serial Measurement Board • Axis Board
• Fuses • Ethernet Communication • Manipulator Motors
• DC Link
• File Utilities Software reload
• Servo Amplifiers • Panel Unit & System Board
Prerequisites
Participants should have completed Robotics: ABB Operations and Programming Levels
(BBT 100) and have a general understanding of automation, computers, and electrical
troubleshooting.
Class Size 6
26
Course Duration 40 hours