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SFC SERIES - UAS - United Air Specialists Inc.

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Sophisticated Industrial <strong>Air</strong> Monitoring!<br />

C a r t r i d g e f i l t e r f o r d u s t a n d s m o k e<br />

<strong>SFC</strong> Series


<strong>SFC</strong>-SERIEs<br />

AN INNOVATIVE FILTRATION<br />

PROCEDURE OF DUST<br />

in industrial<br />

production.<br />

CLEAN AIR IS AN IMPORTANT<br />

PRODUCTION FACTOR<br />

In many industrial production processes, such as grinding, welding,<br />

polishing, cutting, mixing, filling, melting or slurrying of powders,<br />

dust is emitted to the production environment. Without using<br />

a sophisticated filter system, this would cause impurities to your<br />

products and soiling of the production facilities. Furthermore, dust<br />

and in particular alveolar particulate matters constitute a hazard<br />

for your employees which must not be underestimated, as it may<br />

cause severe diseases.<br />

The <strong>SFC</strong> system reliably filters such harmful substances. The result: A<br />

safe and clean environment for your employees, no impurities and<br />

hence considerable cost saving in production. Higher filter surface<br />

load and a simplified maintenance do another part to reduce life<br />

cycle costs.<br />

If industrial dust is concerned: Just contact us – we will find an<br />

appropriate solution!<br />

Our customers operate in the following sectors:<br />

· Chemical industry · Metal-working industry<br />

· Paper industry · Food industry<br />

· Pharmaceutical industry · Wood industry<br />

· Industry of building materials · Waste management industry<br />

· and other industries (e.g. leather, fibre glass, CFRP)<br />

The Basics


„WE ARE YOUR FLEXIBLE SYSTEMS SUPPLIER<br />

FOR CUSTOMISED SOLUTIONS.“<br />

Modular design<br />

High flexibility for customised solutions<br />

by way of modular design of the system.<br />

Self-cleaning by pulse cleaning<br />

The well-engineered interaction between diaphragm valves and venturi<br />

tubes provides for longer service life of the filters and reduced compressed<br />

air consumption.<br />

Powder coating<br />

The homogenous powder coating<br />

allows a long service life without<br />

corrosion - even under poor conditions.<br />

Flow<br />

distribution<br />

A flow distribution optimised<br />

by CFD simulation<br />

provides for homogenous<br />

filter load and low<br />

pressure drop.<br />

Quick and easy<br />

maintenance<br />

Support for heavyduty<br />

operation<br />

The solid supporting frame resists<br />

wind speeds of up to 160 km/h and<br />

earthquakes up to magnitude 4.<br />

In order to customise the plant, we use features such as:<br />

Pre-filter – deflector separator<br />

and cyclones<br />

Pipework and pipe installations<br />

Extraction elements and hoods<br />

Fans with high efficiency<br />

After-filter – HEPA,<br />

activated carbon<br />

Sound protection – Sound<br />

protection casing for fans<br />

and pipe sound absorbers<br />

reduce the noise emission of<br />

the system under conventional<br />

production conditions<br />

to 80 dBA or even less<br />

Sacking devices<br />

•<br />

•<br />

•<br />

•<br />

•<br />

•<br />

•<br />

•<br />

•<br />

•<br />

•<br />

•<br />

•<br />

•<br />

Working platforms<br />

Special controls<br />

Integration of the filter<br />

system in the maintenance<br />

control centre of the<br />

production department<br />

Photohelic © control<br />

Cellular wheel sluices<br />

Spark extinction<br />

Explosion and fire protection<br />

according to ATEX<br />

Various dust collecting basins<br />

•<br />

Further optional components and accessories<br />

are available. Do not hesitate to ask us.<br />

The Technology


B<br />

T B B B<br />

<strong>SFC</strong>2-2 <strong>SFC</strong>4-2 <strong>SFC</strong>6-2 <strong>SFC</strong>6-3<br />

Figures show small dust collecting barrels<br />

DIMENSIONS AND SPECIFICATIONS<br />

<strong>SFC</strong> model<br />

Number<br />

of cartridges<br />

Filter<br />

surface<br />

m 2<br />

Number<br />

of<br />

valves<br />

Number<br />

of<br />

modules<br />

Weight<br />

(kg)<br />

Height<br />

(mm)<br />

Width<br />

(mm)<br />

Depth<br />

(mm)<br />

Free air<br />

volume per<br />

pressure<br />

impulse m 3<br />

Free air<br />

volume per<br />

minute m 3<br />

<strong>SFC</strong> 2 - 2 2 48 2 1 435 2,335 590 1,550 0.05 0.3<br />

<strong>SFC</strong> 4 - 2 4 96 4 1 600 2,335 1,150 1,550 0.05 0.3<br />

<strong>SFC</strong> 6 - 2 6 144 6 1 785 2,335 1,710 1,550 0.05 0.3<br />

<strong>SFC</strong> 6 - 3 6 144 6 1 785 2,845 1,195 1,550 0.05 0.3<br />

<strong>SFC</strong> 8 - 2 8 192 4 1 870 3,125 1,150 2,185 0.05 0.3<br />

<strong>SFC</strong> 12 - 3 12 288 6 1 1,100 3,630 1,150 2,185 0.05 0.3<br />

<strong>SFC</strong> 16 - 2 16 384 8 2 1,470 3,125 2,290 2,185 0.1 0.6<br />

<strong>SFC</strong> 16 - 4 16 384 8 1 1,300 4,140 1,150 2,185 0.05 0.3<br />

<strong>SFC</strong> 24 - 2 24 576 12 3 2,065 3,125 3,430 2,185 0.15 0.9<br />

<strong>SFC</strong> 24 - 3 24 576 12 2 1,820 3,630 2,290 2,185 0.1 0.6<br />

<strong>SFC</strong> 32 - 2 32 768 16 4 2,700 3,125 4,570 2,185 0.2 1.2<br />

<strong>SFC</strong> 32 - 4 32 768 16 2 2,160 4,140 2,290 2,185 0.1 0.6<br />

<strong>SFC</strong> 36 - 3 36 864 18 3 2,545 3,630 3,430 2,185 0.15 0.9<br />

<strong>SFC</strong> 48 - 3 48 1,152 24 4 3,305 3,630 4,570 2,185 0.2 1.2<br />

<strong>SFC</strong> 48 - 4 48 1,152 24 3 3,015 4,140 3,430 2,185 0.15 0.9<br />

<strong>SFC</strong> 60 - 3 60 1,440 30 5 4,030 3,630 5,710 2,185 0.25 1.5<br />

<strong>SFC</strong> 64 - 4 64 1,536 32 4 3,910 4,140 4,570 2,185 0.2 1.2<br />

<strong>SFC</strong> 72 - 3 72 1,728 32 6 4,755 3,630 6,850 2,185 0.3 1.8<br />

<strong>SFC</strong> 80 - 4 80 1,920 40 5 4,765 4,140 5,710 2,185 0.25 1.5<br />

<strong>SFC</strong> 96 - 4 96 2,304 48 6 5,625 4,140 6,850 2,185 0.3 1.8<br />

<strong>SFC</strong> 112 - 4 112 2,688 56 7 6,515 4,140 7,990 2,185 0.35 2.1<br />

<strong>SFC</strong> 128 - 4 128 3,072 64 8 7,374 4,140 9,140 2,185 0.4 2.4<br />

Specifications


S E L F - C L E A N I N G B Y P U L S E C L E A N I N G<br />

By means of CFD simulations and several tests, we<br />

were able to create a novel and trendsetting system<br />

for cleaning filter cartridges during operation - the socalled<br />

„pulse cleaning“ using compressed air.<br />

inlet which suck the filter cake into the filter medium<br />

and clog it. Another advantage of the system: Sequential<br />

dedusting of the filter cartridges avoids pollutant<br />

peaks in the clean gas section.<br />

A powerful compressed air blast is produced by the<br />

optimal design of the injector nozzle and the venturi<br />

tube which separates the cartridge during operation<br />

from the filter cake and provides for even cleaning<br />

of the cartridge. Moreover, the <strong>UAS</strong> pulse cleaning<br />

avoids local negative pressures occurring in the filter<br />

In addition to the technical advantages, the unique<br />

and patented pulse cleaning causes low operational<br />

costs. Pulse cleaning reduces the pressure drop and<br />

the compressed air consumption and at the same time<br />

guarantees long service life of the filter cartridges.<br />

Injector nozzle<br />

Venturi tube<br />

<strong>SFC</strong> compressed air blast:<br />

Compressed air supply<br />

6 bar ü<br />

Diaphragm valve<br />

Patent 6, 902, 592<br />

Filter cartridge<br />

Your advantages<br />

1. Longer service life of the filter cartridges<br />

and thus reduced maintenance costs<br />

2. Reduction of pressure drop<br />

3. Lower compressed air consumption<br />

4. Reduced sound emission<br />

Pulse Cleaning


FILTER<br />

Our filter cartridges ensure high separating performance, long service<br />

life and consequently offer great benefits regarding the costs arising<br />

during the product life cycle. We are always able to offer a customised<br />

filter solution – also for cancer-causing and toxic substances – due to the<br />

vast range of available filter media and the support by our dust laboratory<br />

in Dresden/Germany.<br />

Diagram refers to the standard cartridge Supra-Net.<br />

Filter cartridges<br />

Filter medium<br />

Filter<br />

surface<br />

(m 2 )<br />

Description<br />

Typical<br />

applications<br />

max.<br />

temperature<br />

range<br />

Supra-Net<br />

Paper and polyester<br />

blend<br />

24<br />

Cost-effective standard filter<br />

with large filter surface for<br />

almost all applications<br />

Sandblasting, soot,<br />

powder coating, chemical<br />

drying processes, pharmaceuticals,<br />

etc.<br />

80°C<br />

Supra-Net-FR<br />

Paper and polyester<br />

blend with hardly<br />

inflammable coating<br />

24<br />

Features such as Supra-Net,<br />

for applications with flying<br />

sparks<br />

Welding, flame cutting,<br />

plasma cutting, laser cutting,<br />

metal powder spray<br />

process, metal grinding,<br />

etc.<br />

80°C<br />

Supra-Fibrous<br />

Paper and polyester<br />

blend with wide pleat<br />

12<br />

Wide folds provide for a<br />

good dedusting of bigger and<br />

uneven particles<br />

Grinding of glass fibre and<br />

composite materials, surface<br />

finishing of leather, grain extraction,<br />

polishing, tobacco<br />

saucing, wood grinding, etc.<br />

80°C<br />

Supra-Fibrous-FR<br />

Paper and polyester<br />

blend with wide pleat<br />

and hardly inflammable<br />

coating<br />

12<br />

Features such as Supra-Fibrous,<br />

for applications with<br />

flying sparks<br />

Rough-grinding of ferrous<br />

metals, etc.<br />

80°C<br />

Supra-Fibrous-W<br />

Polyester and fibre glass<br />

blend with wide pleat<br />

12<br />

Washable filter for<br />

agglomerating and<br />

hygroscopic particles<br />

Salt, sugar, clay, cacao,<br />

coffee, cleansing agents,<br />

milk powder, stearates,<br />

etc.<br />

120°C<br />

Supra-Release-P Polyester non-woven 12<br />

Several times washable filter,<br />

for high mechanical and<br />

chemical loads<br />

Cardboard, binding<br />

agents, cacao, coffee,<br />

paper, rubber grinding,<br />

etc.<br />

120°C<br />

Supra-Release-T<br />

Polyester non-woven with<br />

PTFE membrane on the<br />

surface<br />

12<br />

Several times washable<br />

filter, for highest separating<br />

performance – ideal for toxic<br />

dusts and particulate matters<br />

Asbestos, pesticides,<br />

fluid bed drier, sintering<br />

materials, food, etc.<br />

120°C<br />

Filters


Reference plants<br />

for plasma cutting table, here with pre-collector (cyclone)<br />

for suction of welding smoke<br />

for powder coating<br />

for varnish powder<br />

in the plastics industry<br />

Applications


System solutions and services for environmental protection<br />

A worldwide increasing industrialisation leads to increasing<br />

ecological requirements. Contamination of air, water, and<br />

ground as well as a continuous consumption of resources<br />

and energy call for optimized processes regarding technology<br />

and economy.<br />

<strong>UAS</strong> is your competent partner – all over the world.<br />

The accredited sophisticated service quality as well as a<br />

customer-oriented worldwide network of subsidiaries and<br />

agencies compose another important element of the <strong>UAS</strong><br />

corporate philosophy.<br />

The <strong>UAS</strong> <strong>Inc</strong>. subsidiary in Germany, for instance, attends to<br />

the customers in Germany, Switzerland, Austria, and Eastern<br />

Europe via local agencies.<br />

Everything from a single source.<br />

Make use of our consulting service: We will analyse your requirements<br />

in detail and then offer you a filter system especially customised to your<br />

needs, which also may include – where required – our product series<br />

of SMOG-HOG ® and mechanical emulsion mist eliminators (MENA).<br />

Our skilled service team is available for assembly, commissioning, training,<br />

and maintenance of the plant.*<br />

Cleaning of your filter inserts takes place in our ultrasonic bathes and<br />

industrial washing plants - professionally and according to state-of-theart.<br />

<strong>UAS</strong> <strong>Inc</strong>. will dispose of the resulting harmful substances.<br />

* Do not hesitate to ask for documentation concerning the <strong>UAS</strong> service concept.<br />

Zweigniederlassung Deutschland: Otto-Hahn-Str. 6 • D-65520 Bad Camberg • Tel. +49 (0) 64 34 / 94 22-0 • Telefax -99 • E-mail info@uas-inc.de<br />

Büro Nord: Neuenlander Straße 5 • D-27299 Langwedel • Telefon +49 (0) 42 35 / 9 29 94 • Telefax +49 (0) 42 35 / 9 29 96<br />

Büro Nordrhein-Westfalen: Auf dem Eigen 2 • D-42349 Wuppertal • Telefon +49 (0) 2 02 / 2 47 81 40 • Telefax +49 (0) 2 02 / 2 47 81 66<br />

Büro Mitte: Hinterstraße 9 • D-65554 Limburg • Telefon +49 (0) 64 33 / 70 06 36 • Telefax +49 (0) 64 33 / 81 33 3<br />

Büro Sachsen: Daubaer Straße 20 • D-01847 Lohmen • Telefon +49 (0) 35 01 / 58 83 44 • Telefax +49 (0) 35 01 / 58 81 97<br />

Büro Baden-Württemb. / Bayern: Büchel GmbH • Breite Str. 27 • D-89168 Niederstotzingen • Tel. +49 (0) 73 25 / 96 05 0 • Telefax +49 (0) 73 25 / 96 05 80<br />

Büro Österreich: Hallestraße 29 • A-4030 Linz • Telefon +43 (0)7 32 / 31 38 13 • Telefax +43 (0)7 32 / 30 44 89<br />

Please visit our website: www.uas-inc.de

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