SFC SERIES - UAS - United Air Specialists Inc.
SFC SERIES - UAS - United Air Specialists Inc.
SFC SERIES - UAS - United Air Specialists Inc.
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Sophisticated Industrial <strong>Air</strong> Monitoring!<br />
C a r t r i d g e f i l t e r f o r d u s t a n d s m o k e<br />
<strong>SFC</strong> Series
<strong>SFC</strong>-SERIEs<br />
AN INNOVATIVE FILTRATION<br />
PROCEDURE OF DUST<br />
in industrial<br />
production.<br />
CLEAN AIR IS AN IMPORTANT<br />
PRODUCTION FACTOR<br />
In many industrial production processes, such as grinding, welding,<br />
polishing, cutting, mixing, filling, melting or slurrying of powders,<br />
dust is emitted to the production environment. Without using<br />
a sophisticated filter system, this would cause impurities to your<br />
products and soiling of the production facilities. Furthermore, dust<br />
and in particular alveolar particulate matters constitute a hazard<br />
for your employees which must not be underestimated, as it may<br />
cause severe diseases.<br />
The <strong>SFC</strong> system reliably filters such harmful substances. The result: A<br />
safe and clean environment for your employees, no impurities and<br />
hence considerable cost saving in production. Higher filter surface<br />
load and a simplified maintenance do another part to reduce life<br />
cycle costs.<br />
If industrial dust is concerned: Just contact us – we will find an<br />
appropriate solution!<br />
Our customers operate in the following sectors:<br />
· Chemical industry · Metal-working industry<br />
· Paper industry · Food industry<br />
· Pharmaceutical industry · Wood industry<br />
· Industry of building materials · Waste management industry<br />
· and other industries (e.g. leather, fibre glass, CFRP)<br />
The Basics
„WE ARE YOUR FLEXIBLE SYSTEMS SUPPLIER<br />
FOR CUSTOMISED SOLUTIONS.“<br />
Modular design<br />
High flexibility for customised solutions<br />
by way of modular design of the system.<br />
Self-cleaning by pulse cleaning<br />
The well-engineered interaction between diaphragm valves and venturi<br />
tubes provides for longer service life of the filters and reduced compressed<br />
air consumption.<br />
Powder coating<br />
The homogenous powder coating<br />
allows a long service life without<br />
corrosion - even under poor conditions.<br />
Flow<br />
distribution<br />
A flow distribution optimised<br />
by CFD simulation<br />
provides for homogenous<br />
filter load and low<br />
pressure drop.<br />
Quick and easy<br />
maintenance<br />
Support for heavyduty<br />
operation<br />
The solid supporting frame resists<br />
wind speeds of up to 160 km/h and<br />
earthquakes up to magnitude 4.<br />
In order to customise the plant, we use features such as:<br />
Pre-filter – deflector separator<br />
and cyclones<br />
Pipework and pipe installations<br />
Extraction elements and hoods<br />
Fans with high efficiency<br />
After-filter – HEPA,<br />
activated carbon<br />
Sound protection – Sound<br />
protection casing for fans<br />
and pipe sound absorbers<br />
reduce the noise emission of<br />
the system under conventional<br />
production conditions<br />
to 80 dBA or even less<br />
Sacking devices<br />
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Working platforms<br />
Special controls<br />
Integration of the filter<br />
system in the maintenance<br />
control centre of the<br />
production department<br />
Photohelic © control<br />
Cellular wheel sluices<br />
Spark extinction<br />
Explosion and fire protection<br />
according to ATEX<br />
Various dust collecting basins<br />
•<br />
Further optional components and accessories<br />
are available. Do not hesitate to ask us.<br />
The Technology
B<br />
T B B B<br />
<strong>SFC</strong>2-2 <strong>SFC</strong>4-2 <strong>SFC</strong>6-2 <strong>SFC</strong>6-3<br />
Figures show small dust collecting barrels<br />
DIMENSIONS AND SPECIFICATIONS<br />
<strong>SFC</strong> model<br />
Number<br />
of cartridges<br />
Filter<br />
surface<br />
m 2<br />
Number<br />
of<br />
valves<br />
Number<br />
of<br />
modules<br />
Weight<br />
(kg)<br />
Height<br />
(mm)<br />
Width<br />
(mm)<br />
Depth<br />
(mm)<br />
Free air<br />
volume per<br />
pressure<br />
impulse m 3<br />
Free air<br />
volume per<br />
minute m 3<br />
<strong>SFC</strong> 2 - 2 2 48 2 1 435 2,335 590 1,550 0.05 0.3<br />
<strong>SFC</strong> 4 - 2 4 96 4 1 600 2,335 1,150 1,550 0.05 0.3<br />
<strong>SFC</strong> 6 - 2 6 144 6 1 785 2,335 1,710 1,550 0.05 0.3<br />
<strong>SFC</strong> 6 - 3 6 144 6 1 785 2,845 1,195 1,550 0.05 0.3<br />
<strong>SFC</strong> 8 - 2 8 192 4 1 870 3,125 1,150 2,185 0.05 0.3<br />
<strong>SFC</strong> 12 - 3 12 288 6 1 1,100 3,630 1,150 2,185 0.05 0.3<br />
<strong>SFC</strong> 16 - 2 16 384 8 2 1,470 3,125 2,290 2,185 0.1 0.6<br />
<strong>SFC</strong> 16 - 4 16 384 8 1 1,300 4,140 1,150 2,185 0.05 0.3<br />
<strong>SFC</strong> 24 - 2 24 576 12 3 2,065 3,125 3,430 2,185 0.15 0.9<br />
<strong>SFC</strong> 24 - 3 24 576 12 2 1,820 3,630 2,290 2,185 0.1 0.6<br />
<strong>SFC</strong> 32 - 2 32 768 16 4 2,700 3,125 4,570 2,185 0.2 1.2<br />
<strong>SFC</strong> 32 - 4 32 768 16 2 2,160 4,140 2,290 2,185 0.1 0.6<br />
<strong>SFC</strong> 36 - 3 36 864 18 3 2,545 3,630 3,430 2,185 0.15 0.9<br />
<strong>SFC</strong> 48 - 3 48 1,152 24 4 3,305 3,630 4,570 2,185 0.2 1.2<br />
<strong>SFC</strong> 48 - 4 48 1,152 24 3 3,015 4,140 3,430 2,185 0.15 0.9<br />
<strong>SFC</strong> 60 - 3 60 1,440 30 5 4,030 3,630 5,710 2,185 0.25 1.5<br />
<strong>SFC</strong> 64 - 4 64 1,536 32 4 3,910 4,140 4,570 2,185 0.2 1.2<br />
<strong>SFC</strong> 72 - 3 72 1,728 32 6 4,755 3,630 6,850 2,185 0.3 1.8<br />
<strong>SFC</strong> 80 - 4 80 1,920 40 5 4,765 4,140 5,710 2,185 0.25 1.5<br />
<strong>SFC</strong> 96 - 4 96 2,304 48 6 5,625 4,140 6,850 2,185 0.3 1.8<br />
<strong>SFC</strong> 112 - 4 112 2,688 56 7 6,515 4,140 7,990 2,185 0.35 2.1<br />
<strong>SFC</strong> 128 - 4 128 3,072 64 8 7,374 4,140 9,140 2,185 0.4 2.4<br />
Specifications
S E L F - C L E A N I N G B Y P U L S E C L E A N I N G<br />
By means of CFD simulations and several tests, we<br />
were able to create a novel and trendsetting system<br />
for cleaning filter cartridges during operation - the socalled<br />
„pulse cleaning“ using compressed air.<br />
inlet which suck the filter cake into the filter medium<br />
and clog it. Another advantage of the system: Sequential<br />
dedusting of the filter cartridges avoids pollutant<br />
peaks in the clean gas section.<br />
A powerful compressed air blast is produced by the<br />
optimal design of the injector nozzle and the venturi<br />
tube which separates the cartridge during operation<br />
from the filter cake and provides for even cleaning<br />
of the cartridge. Moreover, the <strong>UAS</strong> pulse cleaning<br />
avoids local negative pressures occurring in the filter<br />
In addition to the technical advantages, the unique<br />
and patented pulse cleaning causes low operational<br />
costs. Pulse cleaning reduces the pressure drop and<br />
the compressed air consumption and at the same time<br />
guarantees long service life of the filter cartridges.<br />
Injector nozzle<br />
Venturi tube<br />
<strong>SFC</strong> compressed air blast:<br />
Compressed air supply<br />
6 bar ü<br />
Diaphragm valve<br />
Patent 6, 902, 592<br />
Filter cartridge<br />
Your advantages<br />
1. Longer service life of the filter cartridges<br />
and thus reduced maintenance costs<br />
2. Reduction of pressure drop<br />
3. Lower compressed air consumption<br />
4. Reduced sound emission<br />
Pulse Cleaning
FILTER<br />
Our filter cartridges ensure high separating performance, long service<br />
life and consequently offer great benefits regarding the costs arising<br />
during the product life cycle. We are always able to offer a customised<br />
filter solution – also for cancer-causing and toxic substances – due to the<br />
vast range of available filter media and the support by our dust laboratory<br />
in Dresden/Germany.<br />
Diagram refers to the standard cartridge Supra-Net.<br />
Filter cartridges<br />
Filter medium<br />
Filter<br />
surface<br />
(m 2 )<br />
Description<br />
Typical<br />
applications<br />
max.<br />
temperature<br />
range<br />
Supra-Net<br />
Paper and polyester<br />
blend<br />
24<br />
Cost-effective standard filter<br />
with large filter surface for<br />
almost all applications<br />
Sandblasting, soot,<br />
powder coating, chemical<br />
drying processes, pharmaceuticals,<br />
etc.<br />
80°C<br />
Supra-Net-FR<br />
Paper and polyester<br />
blend with hardly<br />
inflammable coating<br />
24<br />
Features such as Supra-Net,<br />
for applications with flying<br />
sparks<br />
Welding, flame cutting,<br />
plasma cutting, laser cutting,<br />
metal powder spray<br />
process, metal grinding,<br />
etc.<br />
80°C<br />
Supra-Fibrous<br />
Paper and polyester<br />
blend with wide pleat<br />
12<br />
Wide folds provide for a<br />
good dedusting of bigger and<br />
uneven particles<br />
Grinding of glass fibre and<br />
composite materials, surface<br />
finishing of leather, grain extraction,<br />
polishing, tobacco<br />
saucing, wood grinding, etc.<br />
80°C<br />
Supra-Fibrous-FR<br />
Paper and polyester<br />
blend with wide pleat<br />
and hardly inflammable<br />
coating<br />
12<br />
Features such as Supra-Fibrous,<br />
for applications with<br />
flying sparks<br />
Rough-grinding of ferrous<br />
metals, etc.<br />
80°C<br />
Supra-Fibrous-W<br />
Polyester and fibre glass<br />
blend with wide pleat<br />
12<br />
Washable filter for<br />
agglomerating and<br />
hygroscopic particles<br />
Salt, sugar, clay, cacao,<br />
coffee, cleansing agents,<br />
milk powder, stearates,<br />
etc.<br />
120°C<br />
Supra-Release-P Polyester non-woven 12<br />
Several times washable filter,<br />
for high mechanical and<br />
chemical loads<br />
Cardboard, binding<br />
agents, cacao, coffee,<br />
paper, rubber grinding,<br />
etc.<br />
120°C<br />
Supra-Release-T<br />
Polyester non-woven with<br />
PTFE membrane on the<br />
surface<br />
12<br />
Several times washable<br />
filter, for highest separating<br />
performance – ideal for toxic<br />
dusts and particulate matters<br />
Asbestos, pesticides,<br />
fluid bed drier, sintering<br />
materials, food, etc.<br />
120°C<br />
Filters
Reference plants<br />
for plasma cutting table, here with pre-collector (cyclone)<br />
for suction of welding smoke<br />
for powder coating<br />
for varnish powder<br />
in the plastics industry<br />
Applications
System solutions and services for environmental protection<br />
A worldwide increasing industrialisation leads to increasing<br />
ecological requirements. Contamination of air, water, and<br />
ground as well as a continuous consumption of resources<br />
and energy call for optimized processes regarding technology<br />
and economy.<br />
<strong>UAS</strong> is your competent partner – all over the world.<br />
The accredited sophisticated service quality as well as a<br />
customer-oriented worldwide network of subsidiaries and<br />
agencies compose another important element of the <strong>UAS</strong><br />
corporate philosophy.<br />
The <strong>UAS</strong> <strong>Inc</strong>. subsidiary in Germany, for instance, attends to<br />
the customers in Germany, Switzerland, Austria, and Eastern<br />
Europe via local agencies.<br />
Everything from a single source.<br />
Make use of our consulting service: We will analyse your requirements<br />
in detail and then offer you a filter system especially customised to your<br />
needs, which also may include – where required – our product series<br />
of SMOG-HOG ® and mechanical emulsion mist eliminators (MENA).<br />
Our skilled service team is available for assembly, commissioning, training,<br />
and maintenance of the plant.*<br />
Cleaning of your filter inserts takes place in our ultrasonic bathes and<br />
industrial washing plants - professionally and according to state-of-theart.<br />
<strong>UAS</strong> <strong>Inc</strong>. will dispose of the resulting harmful substances.<br />
* Do not hesitate to ask for documentation concerning the <strong>UAS</strong> service concept.<br />
Zweigniederlassung Deutschland: Otto-Hahn-Str. 6 • D-65520 Bad Camberg • Tel. +49 (0) 64 34 / 94 22-0 • Telefax -99 • E-mail info@uas-inc.de<br />
Büro Nord: Neuenlander Straße 5 • D-27299 Langwedel • Telefon +49 (0) 42 35 / 9 29 94 • Telefax +49 (0) 42 35 / 9 29 96<br />
Büro Nordrhein-Westfalen: Auf dem Eigen 2 • D-42349 Wuppertal • Telefon +49 (0) 2 02 / 2 47 81 40 • Telefax +49 (0) 2 02 / 2 47 81 66<br />
Büro Mitte: Hinterstraße 9 • D-65554 Limburg • Telefon +49 (0) 64 33 / 70 06 36 • Telefax +49 (0) 64 33 / 81 33 3<br />
Büro Sachsen: Daubaer Straße 20 • D-01847 Lohmen • Telefon +49 (0) 35 01 / 58 83 44 • Telefax +49 (0) 35 01 / 58 81 97<br />
Büro Baden-Württemb. / Bayern: Büchel GmbH • Breite Str. 27 • D-89168 Niederstotzingen • Tel. +49 (0) 73 25 / 96 05 0 • Telefax +49 (0) 73 25 / 96 05 80<br />
Büro Österreich: Hallestraße 29 • A-4030 Linz • Telefon +43 (0)7 32 / 31 38 13 • Telefax +43 (0)7 32 / 30 44 89<br />
Please visit our website: www.uas-inc.de