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Lafarge in South Africa

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LAFARGE<br />

Ceil<strong>in</strong>g Solutions<br />

1


CONTENTS<br />

LAFARGE<br />

Ceil<strong>in</strong>g Solutions<br />

01 <strong>Lafarge</strong> Plasterboard<br />

02 <strong>Lafarge</strong> Ceil<strong>in</strong>g Solutions<br />

03 <strong>Lafarge</strong> Prefabricated Bulkheads<br />

04 <strong>Lafarge</strong> Acoustic Ceil<strong>in</strong>gs<br />

05 <strong>Lafarge</strong> Cove Cornice<br />

06 <strong>Lafarge</strong> Decorative Mould<strong>in</strong>gs<br />

2<br />

07 <strong>Lafarge</strong> Cornice Adhesive


LAFARGE PLASTERBOARD<br />

<strong>Lafarge</strong> Plasterboard<br />

<strong>Lafarge</strong> Plasterboard consists of an aerated gypsum core<br />

encased <strong>in</strong> and firmly bonded on both sides with special<br />

plasterboard l<strong>in</strong>er, render<strong>in</strong>g a smooth yet highly functional<br />

surface. Special characteristics of gypsum provide the<br />

outstand<strong>in</strong>g advantages over other flat sheet materials. The<br />

board is fabricated by a modern automatic process with the<br />

supervision of highly experienced eng<strong>in</strong>eers and chemists.<br />

<strong>Lafarge</strong> Plasterboard: Designed for <strong>in</strong>ternal walls, ceil<strong>in</strong>gs<br />

and partitions <strong>in</strong> residential and commercial build<strong>in</strong>gs,<br />

is quick and easy to <strong>in</strong>stall, while still be<strong>in</strong>g durable,<br />

recyclable, aesthetic and of superior quality without the<br />

necessary dry<strong>in</strong>g time for alternate wet trade solutions.<br />

Want to know what separates a great <strong>in</strong>terior from the<br />

average?<br />

The question of quality versus speed has always been a<br />

contentious one <strong>in</strong> the <strong>in</strong>terior design. Economics and<br />

demand require build<strong>in</strong>gs to go up quickly and affordably,<br />

which could compromise quality.<br />

High quality, <strong>Lafarge</strong> Plasterboard<br />

<strong>Lafarge</strong><br />

Plasterboard<br />

3


LAFARGE<br />

CEILING SOLUTIONS<br />

<strong>Lafarge</strong><br />

Ceil<strong>in</strong>g Solutions<br />

• The <strong>Lafarge</strong> Suspended Ceil<strong>in</strong>g Grid is an exposed face<br />

tee system. The grid is manufactured from galvanised<br />

steel which is capped across the exposed face. The<br />

<strong>Lafarge</strong> Cross Tee has a specially designed ‘clip’ fixed<br />

at each end. This ‘clip’ enables the <strong>Lafarge</strong> Cross Tee<br />

to‘click’ <strong>in</strong>to position, mak<strong>in</strong>g an audible ‘click’ sound<br />

as it does so, thereby confirm<strong>in</strong>g that the tee section is<br />

located correctly.<br />

• The <strong>Lafarge</strong> Ma<strong>in</strong> Tee ends are designed to ensure that<br />

the Ma<strong>in</strong> Tees easily l<strong>in</strong>e up to each other, while at the<br />

same time ensur<strong>in</strong>g a tighter connection.<br />

• The <strong>Lafarge</strong> Cross Tee is then easily clipped <strong>in</strong>to position<br />

by l<strong>in</strong><strong>in</strong>g the end up to the right side of the pre-punched<br />

open<strong>in</strong>g of the <strong>Lafarge</strong> Ma<strong>in</strong> Tee.<br />

• The opposite <strong>Lafarge</strong> Cross Tee is then <strong>in</strong>serted <strong>in</strong> the<br />

same manner.<br />

• The audible ‘click’ sound confirms that the correct<br />

location has been found and signifies that the <strong>Lafarge</strong><br />

Cross Tee is locked firmly <strong>in</strong>to position.<br />

• The size and design of the <strong>Lafarge</strong> Cross Tee end clips<br />

facilitates simple and easy assembly of the <strong>Lafarge</strong><br />

Ceil<strong>in</strong>g System.<br />

• <strong>Lafarge</strong> Ceil<strong>in</strong>g Grid can be dismantled as quickly and<br />

simply as it is connected. This ensures a high degree of<br />

re-usability of the <strong>Lafarge</strong> Cross Tees.<br />

• The unique clipp<strong>in</strong>g system allows for easy, one-handed<br />

<strong>Lafarge</strong> Ceil<strong>in</strong>g Grid assembly, which can speed up<br />

construction time significantly.<br />

Product Information<br />

• 15,24 and 35mm exposed face (white) (black or grey on<br />

special requested lead times).<br />

• 35mm exposed face (knurled) is galvanised.<br />

• End Clip -lock<strong>in</strong>g type.<br />

• Stitch<strong>in</strong>g on <strong>Lafarge</strong> Ma<strong>in</strong> and <strong>Lafarge</strong> Cross Tees for<br />

lateral rigidity.<br />

• Re<strong>in</strong>forced and stable structure.<br />

• <strong>Lafarge</strong> exposed Ma<strong>in</strong> Tees with slots at 300mm centres<br />

and first slot at 150mm.<br />

• <strong>Lafarge</strong> Cross Tees (l200mm) have a centre slot.<br />

• <strong>Lafarge</strong> Cross Tees (600mm and 1500mm), have no<br />

slots.<br />

4


LAFARGE CEILING SOLUTIONS<br />

LAY-IN SUSPENDED CEILING INSTALLATION<br />

1. Determ<strong>in</strong>e the ceil<strong>in</strong>g level around the room.<br />

2. Fix wall angle to the wall with nails or screws at 400mm<br />

<strong>in</strong>tervals.<br />

3. Hang <strong>Lafarge</strong> Ma<strong>in</strong> Tee at 1200mm <strong>in</strong>tervals,<br />

measur<strong>in</strong>g from the centre po<strong>in</strong>t, with galvanised steel<br />

suspension wires at 1200mm. Wrap the 2,5mm<br />

stra<strong>in</strong>ed suspension wire tightly at least 3 full turns<br />

around itself.<br />

4. Insert 1200mm <strong>Lafarge</strong> Ceil<strong>in</strong>g Grid Cross Tee at right<br />

angles to the 3600mm Ma<strong>in</strong> Tees.<br />

5. Lay-<strong>in</strong> the <strong>Lafarge</strong> Plasterboard tiles.<br />

Concealed Screw Up Jo<strong>in</strong>t Ceil<strong>in</strong>g Installation<br />

1. Determ<strong>in</strong>e the desired ceil<strong>in</strong>g level around the room.<br />

2. Fix perimeter trim to the wall at the desired ceil<strong>in</strong>g level.<br />

3. Hang the ma<strong>in</strong> tee with ridged hanger at 1200mm<br />

spac<strong>in</strong>g.<br />

4. Insert <strong>Lafarge</strong> Plaster Grid Cross Tee to the <strong>Lafarge</strong><br />

Plaster Grid Ma<strong>in</strong> Tee at 400mm spac<strong>in</strong>g slot provided<br />

<strong>in</strong> Ma<strong>in</strong> Tee Web, for 9mm and 12mm <strong>Lafarge</strong><br />

Plasterboard.<br />

5. Attach tapered-edge plasterboard to the face of the<br />

<strong>Lafarge</strong> Plaster Grid frame by fix<strong>in</strong>g the 25mm drywall<br />

screw <strong>in</strong>to it. (<strong>Lafarge</strong> Plasterboards should be fixed <strong>in</strong><br />

the same direction as the <strong>Lafarge</strong> Plaster Grid Cross<br />

Tee). The space between each screw should<br />

not exceed 150mm.<br />

6. Conceal the screw dimple with <strong>Lafarge</strong> Jo<strong>in</strong>t<strong>in</strong>g Plaster.<br />

7. Conceal the jo<strong>in</strong>t us<strong>in</strong>g fibre tape and <strong>Lafarge</strong> Jo<strong>in</strong>t<strong>in</strong>g<br />

Plaster.<br />

Tips on Ceil<strong>in</strong>g Installation:<br />

1. If the area of the plastered ceil<strong>in</strong>g is more than 225m²,<br />

expansion jo<strong>in</strong>ts must be used at 15m <strong>in</strong>tervals <strong>in</strong> order<br />

to prevent crack<strong>in</strong>g. (This expansion jo<strong>in</strong>t is usually<br />

specified by the professional team).<br />

2. For the room requir<strong>in</strong>g plasterboard for both ceil<strong>in</strong>g and<br />

partition, <strong>in</strong>stall the ceil<strong>in</strong>g first. However, if specific<br />

sound <strong>in</strong>sulation is needed, <strong>in</strong>stall the partition first.<br />

3. For any ceil<strong>in</strong>g system, leave enough ventilation above<br />

the ceil<strong>in</strong>g. This helps to prevent sagg<strong>in</strong>g.<br />

F<strong>in</strong>ish<strong>in</strong>g off a Ceil<strong>in</strong>g:<br />

The <strong>Lafarge</strong> l<strong>in</strong>e of decorative mould<strong>in</strong>gs adds a luxury<br />

feel to any room. The <strong>Lafarge</strong> light-weight non-toxic<br />

mould<strong>in</strong>gs are simple to <strong>in</strong>stall, leav<strong>in</strong>g a modern<br />

professional f<strong>in</strong>ish to a build<strong>in</strong>g or renovation project.<br />

There are 11 <strong>in</strong>dividual mould<strong>in</strong>gs to choose from, whether<br />

you require a simple functional mould<strong>in</strong>g, or a decorative<br />

profile, an ord<strong>in</strong>ary room will be turned <strong>in</strong>to a beautiful<br />

f<strong>in</strong>ished space with <strong>Lafarge</strong> Decorative Mould<strong>in</strong>gs.<br />

Lay <strong>in</strong> ceil<strong>in</strong>g tiles<br />

5


LAFARGE CEILING SOLUTIONS<br />

CONNECTING LAFARGE CEILING TEES<br />

Cross Section details of <strong>Lafarge</strong> Ceil<strong>in</strong>g Grid (Tees Exposed)<br />

Cross Section details of <strong>Lafarge</strong> Ceil<strong>in</strong>g Plaster Grid<br />

<strong>Lafarge</strong> Plaster Grid (Norgrid)<br />

Ma<strong>in</strong> Tees<br />

Slots<br />

Cross Tees<br />

6


LAFARGE CEILING SOLUTIONS<br />

LAFARGE LAY-IN CEILING GRID SYSTEM<br />

Cross Tee Connection<br />

Wall Angle Detail<br />

7


LAFARGE CEILING SOLUTIONS<br />

SPECIFICATIONS<br />

<strong>Lafarge</strong> Ceil<strong>in</strong>g Grid exposed Face 24mm (1200x600 system)<br />

Supply and <strong>in</strong>stall <strong>Lafarge</strong> Ceil<strong>in</strong>g Grid exposed face 24mm tee suspended ceil<strong>in</strong>g grid<br />

system. Ma<strong>in</strong> tee’s spaced at 1200mm & cross tee’s spaced at 600mm (1200x600<br />

system). Ceil<strong>in</strong>g tee’s to be white capped. Ma<strong>in</strong> tee’s supported at 1200mm maximum.<br />

Installation to be <strong>in</strong> accordance with SABISA (<strong>South</strong> <strong>Africa</strong>n Build<strong>in</strong>g Interior Systems<br />

Association) <strong>in</strong>stallation guidel<strong>in</strong>es.<br />

<strong>Lafarge</strong> Ceil<strong>in</strong>g Grid exposed Face 24mm (600x600 system)<br />

Supply and <strong>in</strong>stall <strong>Lafarge</strong> Ceil<strong>in</strong>g Grid exposed face 24mm tee suspended ceil<strong>in</strong>g grid<br />

system. Ma<strong>in</strong> tee’s spaced at 1200mm & cross tee’s spaced at 600mm with 600mm<br />

cross tee’s spaced between 1200mm cross tee’s at 600 centers (600x600 system).<br />

Ceil<strong>in</strong>g tee’s to be white capped. Ma<strong>in</strong> tee’s supported at 1200mm maximum.<br />

Installation to be <strong>in</strong> accordance with SABISA (<strong>South</strong> <strong>Africa</strong>n Build<strong>in</strong>g Interior Systems<br />

Association) <strong>in</strong>stallation guidel<strong>in</strong>es.<br />

<strong>Lafarge</strong> Ceil<strong>in</strong>g Grid exposed Face 35mm (1200x600 system)<br />

Supply and <strong>in</strong>stall <strong>Lafarge</strong> Ceil<strong>in</strong>g Grid exposed face 35mm tee suspended ceil<strong>in</strong>g grid<br />

system. Ma<strong>in</strong> tee’s spaced at 1200mm & cross tee’s spaced at 600mm (1200x600<br />

system). Ceil<strong>in</strong>g tee’s to be white capped. Ma<strong>in</strong> tee’s supported at 1200mm maximum.<br />

Installation to be <strong>in</strong> accordance with SABISA (<strong>South</strong> <strong>Africa</strong>n Build<strong>in</strong>g Interior Systems<br />

Association) <strong>in</strong>stallation guidel<strong>in</strong>es.<br />

<strong>Lafarge</strong> Ceil<strong>in</strong>g Grid exposed Face 35mm (600x600 system)<br />

Supply and <strong>in</strong>stall <strong>Lafarge</strong> Ceil<strong>in</strong>g Grid exposed face 35mm tee suspended ceil<strong>in</strong>g grid system. Ma<strong>in</strong> tee’s spaced at<br />

1200mm & cross tee’s spaced at 600mm with 600mm cross tee’s spaced between 1200mm cross tee’s at 600 centers<br />

(600x600 system). Ceil<strong>in</strong>g tee’s to be white capped. Ma<strong>in</strong> tee’s supported at 1200mm maximum. Installation to be <strong>in</strong><br />

accordance with SABISA (<strong>South</strong> <strong>Africa</strong>n Build<strong>in</strong>g Interior Systems Association) <strong>in</strong>stallation guidel<strong>in</strong>es.<br />

<strong>Lafarge</strong> Plaster grid concealed (1200x400 system)<br />

Supply and <strong>in</strong>stall <strong>Lafarge</strong> Ceil<strong>in</strong>g Grid exposed face 35mm tee suspended ceil<strong>in</strong>g grid system. Ma<strong>in</strong> tee’s spaced at<br />

1200mm & cross tee’s spaced at 400mm (1200x400 system). Ceil<strong>in</strong>g tee’s to be galvanized steel knurled capped.<br />

Ceil<strong>in</strong>g Grid clad with s<strong>in</strong>gle layer <strong>in</strong> either 9mm or 12mm tapered edge <strong>Lafarge</strong> Plasterboard fixed with 25mm drywall<br />

screws spaced at 150mm centers. Jo<strong>in</strong>ts are to be tapped and jo<strong>in</strong>ted with <strong>Lafarge</strong> Jo<strong>in</strong>t<strong>in</strong>g Compound and prepared for<br />

pa<strong>in</strong>t<strong>in</strong>g or jo<strong>in</strong>ts to be tapped and jo<strong>in</strong>ted and complete surface to be plastered <strong>in</strong> <strong>Lafarge</strong> Skim Lite average thickness<br />

3mm, to manufacturer specification. Ma<strong>in</strong> tee’s supported at 1200mm maximum, suspension to be ridged and constructed<br />

from galv<strong>in</strong>ized steel angles. Installation to be <strong>in</strong> accordance with SABISA (<strong>South</strong> <strong>Africa</strong>n Build<strong>in</strong>g Interior Systems<br />

Association) <strong>in</strong>stallation guidel<strong>in</strong>es.<br />

Note<br />

• Where necessary, light fitt<strong>in</strong>gs<br />

may require additional support.<br />

• Air duct<strong>in</strong>g etc. should be<br />

suspended/supported on its<br />

own sub-frame and should be<br />

<strong>in</strong> place before commencement<br />

with the ceil<strong>in</strong>g grid<br />

<strong>in</strong>stallation. The ceil<strong>in</strong>g tiles<br />

should not be suspended from<br />

the duct<strong>in</strong>g either.<br />

• Insulation materials can be<br />

layed over the ceil<strong>in</strong>g grid<br />

system <strong>in</strong> the ceil<strong>in</strong>g void.<br />

<strong>Lafarge</strong> Ceil<strong>in</strong>g Grid Specifications<br />

8


LAFARGE CEILING SOLUTIONS<br />

LAFARGE PLASTERBOARD CEILINGS<br />

Fixed Ceil<strong>in</strong>g<br />

<strong>Lafarge</strong> Gypsum offer three solutions <strong>in</strong> fixed ceil<strong>in</strong>g<br />

solutions, suspended plaster grid - steel brander<strong>in</strong>g and<br />

direct fixed timber methods<br />

• Use 9mm tapered-edge plasterboard for ceil<strong>in</strong>g<br />

<strong>in</strong>stallation; and 12 or15mm <strong>Lafarge</strong> Plasterboard<br />

for drywall <strong>in</strong>stallation.<br />

• Tapered-edge <strong>Lafarge</strong> Plasterboard is recommended for<br />

both drywall partition and ceil<strong>in</strong>g, s<strong>in</strong>ce Fiber tape and<br />

<strong>Lafarge</strong> Jo<strong>in</strong>t<strong>in</strong>g Plaster can smoothly conceal the jo<strong>in</strong>t.<br />

• Square-edge <strong>Lafarge</strong> Plasterboard is recommended for<br />

T-bar lay-<strong>in</strong> ceil<strong>in</strong>g system.<br />

• For double-layered <strong>in</strong>stallation, the first layer should<br />

be hung one way and the f<strong>in</strong>ish<strong>in</strong>g, or second layer,<br />

perpendicular or staggered. This method provides a<br />

stronger ceil<strong>in</strong>g and additional fire resistance.<br />

• When driv<strong>in</strong>g screws <strong>in</strong>to <strong>Lafarge</strong> Plasterboard, set the<br />

screws at the proper depth for maximum hold<strong>in</strong>g power.<br />

The depth of the screw can be adjusted by mov<strong>in</strong>g the<br />

nose of the screwdriver either <strong>in</strong> or out.<br />

• Spac<strong>in</strong>g of each screw should not exceed 220mm for<br />

partitions and 150mm for ceil<strong>in</strong>gs and be about lOmm<br />

from the edges of the board.<br />

• Drive the screws from the centre to the side of the board.<br />

If the partition is <strong>in</strong>stalled first, then allow 5mm spac<strong>in</strong>g<br />

between ceil<strong>in</strong>g and partition for adjustment <strong>in</strong> case that<br />

the ceil<strong>in</strong>g is moveable.<br />

Installation of Ceil<strong>in</strong>g 6.4mm <strong>Lafarge</strong> Plasterboard<br />

1. Determ<strong>in</strong>e the ceil<strong>in</strong>g height around the room.<br />

2. Set up the grids by us<strong>in</strong>g 38 x 38mm timber/steel<br />

brander<strong>in</strong>g at 400mm, spac<strong>in</strong>g for 6.4mm <strong>Lafarge</strong><br />

Plasterboard.<br />

3. Fix square-edge <strong>Lafarge</strong> Plasterboard to the grids by<br />

nail<strong>in</strong>g materials firmly. Keep lOmm space between each<br />

<strong>Lafarge</strong> Plasterboard.<br />

4. Locate H profile strips at plasterboard jo<strong>in</strong>ts.<br />

5. Conceal the nail dimple with <strong>Lafarge</strong> Jo<strong>in</strong>t<strong>in</strong>g Plaster.<br />

6.4mm <strong>Lafarge</strong> Plasterboard<br />

us<strong>in</strong>g H strip jo<strong>in</strong>t<br />

<strong>Lafarge</strong> 6.4mm<br />

Plasterboard<br />

9


LAFARGE CEILING SOLUTIONS<br />

LAFARGE PLASTERBOARD CEILINGS<br />

LAFARGE 6.4MM PLASTERBOARD<br />

Features:<br />

• <strong>Lafarge</strong> 6.4mm plasterboard has a harder core<br />

offer<strong>in</strong>g a cleaner cut and therefore a cleaner<br />

work<strong>in</strong>g environment.<br />

• The <strong>Lafarge</strong> 6.4mm plasterboard has been<br />

formulated to elim<strong>in</strong>ate sagg<strong>in</strong>g.<br />

• The <strong>Lafarge</strong> 6.4mm plasterboard allows for<br />

better handl<strong>in</strong>g due to a more rigid core<br />

recipe, reduc<strong>in</strong>g the risk of break<strong>in</strong>g on site.<br />

• The ivory coloured paper matches perfectly<br />

to the <strong>Lafarge</strong> 75mm cove cornice.<br />

• Pa<strong>in</strong>t<strong>in</strong>g becomes more efficient due to less<br />

pa<strong>in</strong>t hav<strong>in</strong>g to be applied to the board.<br />

• <strong>Lafarge</strong> 6.4mm plasterboard can be curved<br />

to offer that unique bulkhead shape.<br />

• The best f<strong>in</strong>ish is achieved by <strong>in</strong>stall<strong>in</strong>g the boards<br />

on the <strong>Lafarge</strong> steel brander<strong>in</strong>g system.<br />

Product available <strong>in</strong>:<br />

900mm width <strong>in</strong> lengths of 2400mm, 2700mm,<br />

3000mm, 3300mm, 3600mm<br />

& 4200mm<br />

1200mm width <strong>in</strong> lengths of 2400mm, 2700mm,<br />

3000mm, 3300mm, 3600mm<br />

& 4200mm<br />

10


LAFARGE CEILING SOLUTIONS<br />

LAFARGE STEEL BRANDERING<br />

<strong>Lafarge</strong> Steel Brander<strong>in</strong>g has been designed as an alternative<br />

to timber brander<strong>in</strong>g. <strong>Lafarge</strong> Steel Brander<strong>in</strong>g can also<br />

be used <strong>in</strong> bulkhead construction. A range of jo<strong>in</strong>ers are<br />

available to facilitate easy bulkhead construction.<br />

Advantages:<br />

1. Cost effective 7. Ease of cutt<strong>in</strong>g<br />

2. Easy transportation 8. M<strong>in</strong>imum wastage<br />

3. Handl<strong>in</strong>g and stack<strong>in</strong>g 9. Easy <strong>in</strong>stallation<br />

4. Easy level<strong>in</strong>g of suspension bracket 10. Eco friendly<br />

5. Straightness 11. More level f<strong>in</strong>ish<br />

6. Varied lengths<br />

Steel brander<strong>in</strong>g should be <strong>in</strong>stalled as follows:<br />

1. Steel brander<strong>in</strong>g sections must be fixed at 90 degrees to<br />

the roof trusses.<br />

2. The suspension bracket to be fixed to the Tie-Beam by<br />

either nail or screw at maximum 1200mm centres and<br />

located <strong>in</strong>to <strong>Lafarge</strong> Steel Brander<strong>in</strong>g.<br />

3. The brander<strong>in</strong>g should be fixed at centres as <strong>in</strong>dicated <strong>in</strong><br />

table 2.<br />

4. The <strong>Lafarge</strong> Ceil<strong>in</strong>g Plasterboard should be fixed at 90<br />

degrees to the <strong>Lafarge</strong> Steel Brander<strong>in</strong>g e.g. parallel to<br />

the roof trusses, with drywall screws spaced at maximum<br />

150mm centres.<br />

5. The <strong>Lafarge</strong> Steel Brander<strong>in</strong>g system can be used<br />

with the 6.4mm Ceil<strong>in</strong>g and H Jo<strong>in</strong>t<strong>in</strong>g Strip, or Tape<br />

and Jo<strong>in</strong>ted ceil<strong>in</strong>g system, or Flush Plastered<br />

ceil<strong>in</strong>g system when 9mm or 12mm ceil<strong>in</strong>g boards are<br />

used.<br />

6. The jo<strong>in</strong>er section must be used to jo<strong>in</strong> two pieces of<br />

<strong>Lafarge</strong> Steel Brander<strong>in</strong>g or when chang<strong>in</strong>g direction on<br />

a hip roof.<br />

7. It is advisable to fix a 20 x 20 steel angle to the<br />

perimeter walls as a support for the <strong>Lafarge</strong> Steel<br />

Brander<strong>in</strong>g and <strong>Lafarge</strong> Plasterboard fix<strong>in</strong>g, this<br />

will ensure a solid base for cornice fix<strong>in</strong>g.<br />

Note: Truss (Tie-Beam) spac<strong>in</strong>gs should not exceed<br />

1200mm.<br />

<strong>Lafarge</strong> Steel Brander<strong>in</strong>g system<br />

<strong>Lafarge</strong> Steel Brander<strong>in</strong>g Table 1<br />

Steel Brander<strong>in</strong>g Centres Table 2<br />

6,4mm <strong>Lafarge</strong><br />

Board H Jo<strong>in</strong>t<strong>in</strong>g Strip Tape<br />

and Jo<strong>in</strong>ted<br />

9mm <strong>Lafarge</strong><br />

Board Tape<br />

and Jo<strong>in</strong>ted<br />

9mm <strong>Lafarge</strong><br />

Board Plastered<br />

Ceil<strong>in</strong>gs<br />

Typical Jo<strong>in</strong>t Detail for 6,4mm <strong>Lafarge</strong> Plasterboard Ceil<strong>in</strong>g<br />

Typical Jo<strong>in</strong>t Detail for 9mm T/E <strong>Lafarge</strong> Plasterboard Ceil<strong>in</strong>g<br />

<strong>Lafarge</strong> Jo<strong>in</strong><strong>in</strong>g Plaster<br />

Typical <strong>Lafarge</strong> Skimmed Residential Ceil<strong>in</strong>g<br />

<strong>Lafarge</strong><br />

<strong>Lafarge</strong><br />

Plasterboard (6,4mm)<br />

9mm T/E <strong>Lafarge</strong><br />

Plasterboard<br />

Product Code Description Product Length<br />

GLBR Steel Brander<strong>in</strong>g 2400mm / 2700mm /<br />

3000mm / 3600mm<br />

4200mm<br />

GLJR Jo<strong>in</strong>er 75mm<br />

GLSB Suspension Bracket 150mm<br />

When us<strong>in</strong>g steel brander<strong>in</strong>g for a flush plastered ceil<strong>in</strong>g<br />

all tie beams or suspension must be addequately braced to<br />

prevent movement.<br />

11


LAFARGE CEILING SOLUTIONS<br />

SPECIFICATIONS FOR STEEL BRANDERING<br />

Supply and <strong>in</strong>stall <strong>Lafarge</strong> 6.4mm and 9mm residential<br />

plasterboard:<br />

The system is to consist of 6.4mm and 9mm plasterboard<br />

fastened to a leveled <strong>Lafarge</strong> steel brander<strong>in</strong>g system<br />

<strong>in</strong>clud<strong>in</strong>g all jo<strong>in</strong>ts, brackets and fix<strong>in</strong>gs.<br />

• Materials fix<strong>in</strong>g and fasten<strong>in</strong>g must be <strong>in</strong> accordance<br />

with <strong>Lafarge</strong> fix<strong>in</strong>g and <strong>in</strong>stallation methods, and must<br />

conform to the “SABISA” General Installation<br />

Guidel<strong>in</strong>es for Ceil<strong>in</strong>gs<br />

• Jo<strong>in</strong>t ceil<strong>in</strong>g boards with H profile jo<strong>in</strong>t<strong>in</strong>g strip,<br />

• Allow extra over for the supply and <strong>in</strong>stallation of<br />

(50/75/100mm) 14kg/m 2 <strong>in</strong>sulation on top of ceil<strong>in</strong>g,<br />

• Allow extra over for <strong>Lafarge</strong> Ceil<strong>in</strong>g Access Panel (top<br />

h<strong>in</strong>ged/bottom H<strong>in</strong>ged/lay <strong>in</strong>),<br />

• Allow extra over for <strong>Lafarge</strong> decorative mould<strong>in</strong>g and<br />

adhesive.<br />

• Allow extra over for <strong>Lafarge</strong> Gypsum 75mm Cove<br />

Cornice.<br />

Material Calculations for <strong>Lafarge</strong> Ceil<strong>in</strong>g Grid<br />

A 1200 x 600mm Grid (Exposed)<br />

1. Ma<strong>in</strong> tees 3600mm long at 1200mm centres. Multiply<br />

total ceil<strong>in</strong>g area x 0,232 = number of ma<strong>in</strong> tees.<br />

2. Cross tees 1200mm long at 600mm centres. Multiply<br />

total ceil<strong>in</strong>g area x 1,383 = number of cross tees.<br />

3. Wall angle, total length of wall divided by 3,6 =<br />

number of wall angles.<br />

4. Suspension hangers at maximum 1200mm centres.<br />

Total ceil<strong>in</strong>g area divided by 1,25 = number of hangers.<br />

5. <strong>Lafarge</strong> v<strong>in</strong>yl tiles 1200 x 600mm: total<br />

ceil<strong>in</strong>g area divided by 0,72 = number of ceil<strong>in</strong>g tiles.<br />

B 600 x 600mm Grid (Exposed)<br />

1,2,3,4 as 1200 x 600mm grid.<br />

6. Take the number of 1200 cross tees and multiply by<br />

1 = 600mm cross tees needed.<br />

7. <strong>Lafarge</strong> v<strong>in</strong>yl tiles 600 x 600mm: Total ceil<strong>in</strong>g area<br />

divided by 0,36 = number of tiles.<br />

C 1500 x 500mm Grid (Exposed)<br />

3,4 as 1200 x 600mm grid.<br />

8. Ma<strong>in</strong> tees 3600mm long at 1500mm centres. Multiply<br />

total ceil<strong>in</strong>g area x 0,191= number of ma<strong>in</strong> tees.<br />

9. Cross tees 1500mm long at 500mm centres. Multiply<br />

total ceil<strong>in</strong>g area x 1,334 = number of cross tees.<br />

10. <strong>Lafarge</strong> v<strong>in</strong>yl tiles 1500 x 500mm: Total<br />

ceil<strong>in</strong>g area divided by 0,75 = number of tiles.<br />

D. 1200 x 400mm Grid (Plaster)<br />

1,4 as 1200 x 600mm grid.<br />

11. Cross tees 1200mm long at 400mm centres. Multiply<br />

total ceil<strong>in</strong>g area x 2,08 = number of cross tees.<br />

12. Shadow l<strong>in</strong>e plaster trim = Total length of wall divided<br />

by 3,6 = number of shadow l<strong>in</strong>e plaster trim.<br />

13. <strong>Lafarge</strong> plasterboard m 2 of board divided <strong>in</strong>to<br />

total ceil<strong>in</strong>g area = number of boards.<br />

Steel Brander<strong>in</strong>g<br />

A. At 300mm centres 3.3 metres of Steel<br />

Brander<strong>in</strong>g per m 2<br />

B. At 400mm centres 2.5 metres of Steel<br />

Brander<strong>in</strong>g per m 2<br />

C. At 500mm centres 2 metres of Steel<br />

Brander<strong>in</strong>g per m 2<br />

Allow for a Suspension Bracket at every fix<strong>in</strong>g po<strong>in</strong>t spaced<br />

at maximum 1200mm centres.<br />

(Total length of steel brander<strong>in</strong>g divided by 1.2 equals the<br />

quantity of fix<strong>in</strong>g brackets).<br />

Allow for one Jo<strong>in</strong>er for every length of Steel Brander<strong>in</strong>g.<br />

NB The above calculations will provide approximate quantities and does not allow for<br />

wastage. Installation of grid shall be <strong>in</strong> accordance with the manufacturers<br />

specification, as well as the guidel<strong>in</strong>es layed out for SABISA (The <strong>South</strong> <strong>Africa</strong>n Build<strong>in</strong>g<br />

Interior Sub-contractors Association).<br />

12


LAFARGE CEILING SOLUTIONS<br />

LAFARGE SUPPORT COMPONENTS<br />

13


LAFARGE CEILING SOLUTIONS<br />

VINYL CEILING TILES<br />

<strong>Lafarge</strong> ceil<strong>in</strong>g tiles are a range of ready to use plasterboard<br />

ceil<strong>in</strong>g tiles available <strong>in</strong> various patterns and textures.<br />

The <strong>Lafarge</strong> Ceil<strong>in</strong>g Tile range are superb for modern<br />

build<strong>in</strong>g decoration without further pa<strong>in</strong>t<strong>in</strong>g and<br />

are easy to keep clean. Available <strong>in</strong> square edge or<br />

revealed edge for lay-<strong>in</strong> ceil<strong>in</strong>g <strong>in</strong>stallations.<br />

Support<strong>in</strong>g Structure<br />

To ensure a high standard of f<strong>in</strong>ish, it is essential that the<br />

support<strong>in</strong>g structure is accurate and sound. Additional<br />

supports are required at positions of light fitt<strong>in</strong>gs. Air<br />

conditioners/ventilat<strong>in</strong>g equipment must not to be<br />

supported from ceil<strong>in</strong>g grid and must have their own<br />

<strong>in</strong>dependent support system.<br />

<strong>Lafarge</strong> Gypsum has established a reputation for high<br />

quality ceil<strong>in</strong>g tiles. These tiles are manufactured with<br />

our quality <strong>Lafarge</strong> plasterboard. When coupled with our<br />

Gridlock ceil<strong>in</strong>g grid, the solution provides a high quality<br />

aesthetic ceil<strong>in</strong>g that is quick and easy to <strong>in</strong>stall.<br />

Support Structure<br />

To ensure a high standard of f<strong>in</strong>ish, it is essential that the<br />

support<strong>in</strong>g structure is accurate and sound. Additional<br />

supports are required at positions of light fitt<strong>in</strong>gs. Air<br />

conditioners/ventilat<strong>in</strong>g equipment not to be supported<br />

from ceil<strong>in</strong>g grid and must have their own support system.<br />

Care should be taken to ensure that the <strong>Lafarge</strong> ceil<strong>in</strong>g<br />

tiles are not dropped or subjected to rough handl<strong>in</strong>g.<br />

<strong>Lafarge</strong> ceil<strong>in</strong>g tiles should be stored <strong>in</strong> a dry area.<br />

The stacks must be packed on suitable timber supports,<br />

maximum 400mm apart and off the ground. (supports<br />

maximum lOOmm from ends)<br />

<strong>Lafarge</strong> plasterboard consists of an aerated gypsum core<br />

firmly bonded on both sides with a special plasterboard<br />

l<strong>in</strong>er. These characteristics of gypsum provide plasterboard<br />

with outstand<strong>in</strong>g advantages over other flat sheet materials.<br />

GENERAL DESIGN CRITERIA<br />

<strong>Lafarge</strong> Gypsum has established a reputation for high<br />

quality ceil<strong>in</strong>g tiles.<br />

The <strong>in</strong>formation conta<strong>in</strong>ed <strong>in</strong> this leaflet serves as a general<br />

guide. Architects, eng<strong>in</strong>eers and specifiers must approve<br />

the f<strong>in</strong>al design and construction criteria, as well as other<br />

implications on site.<br />

Fix<strong>in</strong>g Accessories<br />

A complete range of <strong>Lafarge</strong> Ceil<strong>in</strong>g Grid ceil<strong>in</strong>g tees are<br />

available. Please refer to the <strong>Lafarge</strong> Ceil<strong>in</strong>g Grid brochure.<br />

Hold down clips must be used <strong>in</strong> areas where w<strong>in</strong>d updraft<br />

could cause tiles to lift, or where light tiles will<br />

be used,


LAFARGE CEILING SOLUTIONS<br />

LAFARGE VINYL CEILING TILES<br />

V<strong>in</strong>yl Tile Code Nom<strong>in</strong>al Thickness Type<br />

Dimension<br />

JVT LR 1200mm x 600mm 9mm Square edge<br />

JVT LR 600mm x 600mm 6.6kg/m 2<br />

JVT LR 1200mm x 600mm 12mm Square edge<br />

JVT LR 600mm x 600mm 8.78kg/m 2<br />

JVT LR 1500mm x 500mm<br />

JVT LF 1200mm x 600mm 9mm Square edge<br />

JVT LF 600mm x 600mm 6.6kg/m 2<br />

JVT LF 1200mm x 600mm 12mm Square edge<br />

JVT LF 600mm x 600mm 8.78kg/m 2<br />

JVT LF 1500mm x 500mm<br />

JVT SWH 1200mm x 600mm 9mm Square edge<br />

JVT SWH 600mm x 600mm 6.6kg/m 2<br />

JVT SWH 1200mm x 600mm 9mm Square edge<br />

JVT SWH 600mm x 600mm 6.6kg/m 2 Foil Back<br />

JVT SWH 1200mm x 600mm 12mm Square edge<br />

JVT SWH 600mm x 600mm 8.78kg/m 2<br />

JVT SWH 1500mm x 500mm<br />

* Fissured and Seafern tiles have directional patterns.<br />

Vapour barriers can be lam<strong>in</strong>ated to the back ceil<strong>in</strong>g tiles as an optional extra for humid areas.<br />

Advantages<br />

Applications<br />

• Lightweight<br />

• Durable<br />

• Well decorated surface<br />

• Easy to use and quick to <strong>in</strong>stall<br />

• 91% light reflection (perforated tiles)<br />

• Non combustible, fire retardant core<br />

• Offices<br />

• Schools<br />

• Conference centres<br />

• Department stores<br />

• Factories<br />

• Hospitals<br />

15


LAFARGE PREFABRICATED<br />

BULKHEADS<br />

Comb<strong>in</strong>e speed and grace with high quality<br />

pre-manufactured <strong>Lafarge</strong> Bulkheads. These <strong>in</strong>novative<br />

bulkheads comb<strong>in</strong>e the best of architectural pr<strong>in</strong>ciples<br />

learnt <strong>in</strong> the past with modern day technology. Rather than<br />

build<strong>in</strong>g bulkheads on site you can save time, labour and<br />

wastage on the job site, by gett<strong>in</strong>g the f<strong>in</strong>ished product<br />

delivered to site, ready to <strong>in</strong>stall.<br />

Whether you choose from our range of standard designs or<br />

opt for a custom designed solution, you can be sure of a<br />

consistently superior f<strong>in</strong>ish matched with the strength of<br />

solid re<strong>in</strong>forcement. And, with the speed of its <strong>in</strong>stallation,<br />

it will give you a perfect f<strong>in</strong>ish for your commercial or<br />

residential application every time.<br />

Our <strong>in</strong>novative <strong>Lafarge</strong> Prefabricated Bulkheads offer<br />

high quality and consistency previously unheard of. These<br />

<strong>in</strong>novative design methods are pre-made to precision, us<strong>in</strong>g<br />

a unique patented process. This process allows for high<br />

quality consistent f<strong>in</strong>ishes to be produced irrespective of the<br />

quantity desired.<br />

<strong>Lafarge</strong><br />

Prefabricated<br />

Bulkheads<br />

16


LAFARGE PREFABRICATED BULKHEADS<br />

TECHNICAL DETAILS<br />

This is the result of an idea that threw an ideal bridge between architectural lessons of the past and the most advanced<br />

technology. <strong>Lafarge</strong> Gypsum, <strong>in</strong> association with Innovative Profile Systems, is projected <strong>in</strong>to the future with <strong>in</strong>novative<br />

products <strong>in</strong> the field of profiled concepts.<br />

Choose from a large range of standard designs, or new profiles can also be made to suit your requirements.<br />

Step Type<br />

L Type Profile<br />

LU Type Profile<br />

17


LAFARGE PREFABRICATED BULKHEADS<br />

SPECIFICATIONS<br />

Fair End Profile<br />

Standard Profiles<br />

Supply and <strong>in</strong>stall <strong>Lafarge</strong> Prefabricated Bulkhead as per Manufacturers <strong>in</strong>stallation guidel<strong>in</strong>es.<br />

Customised Profiles<br />

Supply and <strong>in</strong>stall <strong>Lafarge</strong> Prefabricated Bulkhead as per architectural draw<strong>in</strong>g.<br />

Fix<strong>in</strong>g Instruction<br />

18


INTRODUCTION<br />

<strong>Lafarge</strong><br />

Acoustic Ceil<strong>in</strong>gs<br />

An acoustic and decorative solution, <strong>Lafarge</strong> Acoustic<br />

Ceil<strong>in</strong>g Board is a square pattern perforated gypsum board<br />

designed for systems requir<strong>in</strong>g both superior acoustic and<br />

aesthetic qualities. With a protective mat glued to the back<br />

of the board, <strong>in</strong>stall<strong>in</strong>g the board is as simple as fix<strong>in</strong>g a<br />

standard system. With a Noise Reduction Coefficient (NRC)<br />

of up to 0.60, this solution helps to create an acoustic<br />

ambience.<br />

A major benefit of this solution is the ease of <strong>in</strong>stallation,<br />

due to the protective glass mat, which is glued to the back<br />

of the board, prevent<strong>in</strong>g dust emission. The protective mat<br />

enables a complete one-step <strong>in</strong>stallation, which saves time<br />

and results <strong>in</strong> <strong>in</strong>creased on-site productivity and overall cost<br />

effectiveness.<br />

sound absorption specifications. Its superior appearance<br />

featur<strong>in</strong>g square perforations is an additional benefit for<br />

schools, large open area ceil<strong>in</strong>gs <strong>in</strong> hotels, conference and<br />

concert halls and offices where the “look” is as important as<br />

acoustic performance.<br />

Features<br />

• Excellent sound absorption controll<strong>in</strong>g reflection.<br />

• High quality f<strong>in</strong>ish provid<strong>in</strong>g an aesthetic appearance<br />

• Recessed edges cater for a smooth surface with no<br />

visible jo<strong>in</strong>ts<br />

• Protective mat fixed to the back of the <strong>Lafarge</strong> Acoustic<br />

Ceil<strong>in</strong>g board prevents dust emission.<br />

Applications<br />

The high performance system is ideal for meet<strong>in</strong>g both<br />

noise reduction and quality design specifications <strong>in</strong> commercial<br />

build<strong>in</strong>gs. With an acoustic absorption of 0.60 and<br />

a complete one-step <strong>in</strong>stallation, <strong>Lafarge</strong> Acoustic<br />

Ceil<strong>in</strong>g Board is a cost-effective solution for achiev<strong>in</strong>g<br />

19


LAFARGE ACOUSTIC CEILINGS<br />

ACOUSTIC CEILINGS<br />

Ceil<strong>in</strong>g Installations<br />

<strong>Lafarge</strong> Acoustic Ceil<strong>in</strong>g Boards are <strong>in</strong>stalled on <strong>Lafarge</strong><br />

Plaster Grid <strong>in</strong> the same manner as standard flush plaster<br />

ceil<strong>in</strong>gs – fixed, jo<strong>in</strong>ted and skimmed <strong>in</strong> the same fashion.<br />

For timber <strong>in</strong>stallation the use of 30mm high-low thread,<br />

drywall screws are required. Steel frames require 25mm<br />

drywall screws.<br />

Place 50/80/100mm m<strong>in</strong>eral wool, placed directly on the<br />

back of <strong>Lafarge</strong> Acoustic Ceil<strong>in</strong>g Board.<br />

The jo<strong>in</strong>ts are f<strong>in</strong>ished with Fibertape and <strong>Lafarge</strong> Jo<strong>in</strong>t<strong>in</strong>g<br />

Compound, avoid<strong>in</strong>g obstruction of the nearest perforations.<br />

Pa<strong>in</strong>t<strong>in</strong>g should be carried out with a roller <strong>in</strong> order to<br />

protect the glass mat situated on the back of the <strong>Lafarge</strong><br />

Acoustic Ceil<strong>in</strong>g Board.<br />

Technical and Acoustic Specification<br />

Board Size:<br />

12.5mm x 1200mm x 2400mm<br />

Weight:<br />

10kg/m²<br />

Edge Type:<br />

Tapered Edge<br />

NRC<br />

0.73<br />

Plenium 100mm<br />

M<strong>in</strong>eral Wool 100mm<br />

NRC<br />

0.69<br />

Plenium 300mm<br />

M<strong>in</strong>eral Wool 100mm<br />

Rate of perforation 13.4%<br />

Shape<br />

Perforations<br />

Number of zones per sheet<br />

Square<br />

10 x 10mm<br />

8<br />

20


MATERIAL CALCULATIONS<br />

Material Calculations for <strong>Lafarge</strong> Ceil<strong>in</strong>g Grid<br />

A 1200 x 600mm Grid (Exposed)<br />

1 Ma<strong>in</strong> tees 3600mm long at 1200mm centres. Multiply total ceil<strong>in</strong>g area x 0,232 = number of ma<strong>in</strong> tees.<br />

2 Cross tees 1200mm long at 600mm centres. Multiply total ceil<strong>in</strong>g area x 1,383 = number of cross tees.<br />

3 wall angle = total length of wall divided by 3,6 = number of wall angles.<br />

4 Suspension hangers at maximum 1200mm centres. Total ceil<strong>in</strong>g area divided by 1,25 = number of hangers.<br />

5 <strong>Lafarge</strong> v<strong>in</strong>yl tiles 1200 x 600mm: total ceil<strong>in</strong>g area divided by 0,72 = number of ceil<strong>in</strong>g tiles.<br />

B 600 x 600mm Grid (Exposed)<br />

1,2,3,4 as 1200 x 600mm grid.<br />

6 Take the number of 1200 cross tees and multiply by 1 = 600mm cross tees needed.<br />

7 <strong>Lafarge</strong> v<strong>in</strong>yl tiles 600 x 6oomm: Total ceil<strong>in</strong>g area divided by 0,36 = number of tiles.<br />

C 1500 x 500mm Grid (Exposed)<br />

3,4 as 1200 x 600mm grid.<br />

8 Ma<strong>in</strong> tees 3600mm long at 1500mm centres. Multiply total ceil<strong>in</strong>g area x 0,191 = number of ma<strong>in</strong> tees.<br />

9 Cross tees 1500mm long at 500mm centres. Multiply total ceil<strong>in</strong>g area x 1,334 = number of cross tees.<br />

10 <strong>Lafarge</strong> v<strong>in</strong>yl tiles 1500 x 500mm: Total ceil<strong>in</strong>g area divided by 0,75 = number of tiles.<br />

D. 1200 x 400mm Grid (Plaster)<br />

1,4 as 1200 x 600mm grid.<br />

11 Cross tees 1200mm long at 400mm centres. Multiply total ceil<strong>in</strong>g area x 2,08 = number of cross tees.<br />

12 Shadow l<strong>in</strong>e plaster trim = Total length of wall divided by 3,6 = number of shadow l<strong>in</strong>e plaster trim.<br />

13 <strong>Lafarge</strong> plasterboard m 2 of board divided <strong>in</strong>to total ceil<strong>in</strong>g area = number of boards.<br />

Steel Brander<strong>in</strong>g<br />

A At 300mm centres 3.3 metres of Steel Brander<strong>in</strong>g per m 2 .<br />

B At 400mm centres 2.5 metres of Steel Brander<strong>in</strong>g per m 2 .<br />

C At 500mm centres 2 metres of Steel Brander<strong>in</strong>g per m 2 .<br />

Allow for a Suspension Bracket at every fix<strong>in</strong>g po<strong>in</strong>t spaced at maximum 1200mm centres.<br />

(Total length of steel brander<strong>in</strong>g divided by 1.2 equals the quantity of fix<strong>in</strong>g brackets).<br />

Allow for one Jo<strong>in</strong>er for every length of Steel Brander<strong>in</strong>g.<br />

NB: The above calculations will provide approximate quantities and do not allow for wastage. Installation of the grid shall be<br />

<strong>in</strong> accordance with the manufacturers specification, as well as the guidel<strong>in</strong>es layed out for SABISA (The <strong>South</strong> <strong>Africa</strong>n Build<strong>in</strong>g<br />

Interior Sub-Contractors Association).<br />

21


LAFARGE CEILING<br />

ACCESS PANELS<br />

<strong>Lafarge</strong><br />

Ceil<strong>in</strong>g Access Panels<br />

Maximis<strong>in</strong>g Ceil<strong>in</strong>g Space Accessibility <strong>Lafarge</strong> Gypsum’s<br />

<strong>in</strong>novative <strong>Lafarge</strong> Ceil<strong>in</strong>g Access Panels offer a cost effective,<br />

aesthetically pleas<strong>in</strong>g alternative to the conventional gypsum<br />

trap doors, ensur<strong>in</strong>g that your trap doors look neat and clean<br />

all the time.<br />

Modern and very functional, <strong>Lafarge</strong> Ceil<strong>in</strong>g Access Panels<br />

are available <strong>in</strong> three different configurations to cater for your<br />

specific requirements:<br />

• Top H<strong>in</strong>ged<br />

• Bottom H<strong>in</strong>ged<br />

• Lay <strong>in</strong><br />

22


LAFARGE CEILING ACCESS PANELS<br />

BENEFITS<br />

<strong>Lafarge</strong> Gypsum’s quality Ceil<strong>in</strong>g Access Panels guarantee a<br />

long lifespan.<br />

The panels are easy to <strong>in</strong>stall, thus sav<strong>in</strong>g time, and come<br />

complete with fully detailed fix<strong>in</strong>g <strong>in</strong>structions for quick<br />

on-site <strong>in</strong>stallation. Due to the powder-coated f<strong>in</strong>ish, ceil<strong>in</strong>g<br />

access panels are easy to clean - mak<strong>in</strong>g unsightly f<strong>in</strong>ger<br />

marks, that are prevalent on conventional gypsum trap<br />

doors, a th<strong>in</strong>g of the past.<br />

Configurations<br />

Modern and very functional, <strong>Lafarge</strong> Gypsum Ceil<strong>in</strong>g Access<br />

Panels are available <strong>in</strong> three different configurations to<br />

cater for your specific needs.<br />

Aesthetically superior to gypsum trap doors, they offer a<br />

neat, clean f<strong>in</strong>ish to ceil<strong>in</strong>gs<br />

Top H<strong>in</strong>ged<br />

Bottom H<strong>in</strong>ged<br />

T-Frames<br />

“T” Section Centre L<strong>in</strong>e Ceil<strong>in</strong>g modular grids are commonly<br />

used for conventional trapdoor frames <strong>in</strong> plastered<br />

ceil<strong>in</strong>gs. They can also be used for light fitt<strong>in</strong>gs.<br />

Lay In<br />

These grids are available ex-stock <strong>in</strong> the follow<strong>in</strong>g sizes and<br />

f<strong>in</strong>ishes:<br />

600 x 600 Natural Anodised<br />

600 x 600 White<br />

1 200 x 600 Natural Anodised<br />

1 200 x 600 White<br />

Specifications<br />

Allow extra over ceil<strong>in</strong>g for <strong>Lafarge</strong> Ceil<strong>in</strong>g Access Panel<br />

compris<strong>in</strong>g 635 x 635 mm white epoxy coated alum<strong>in</strong>ium<br />

T-frame with 580 x 580 mm white epoxy coated steel pan<br />

<strong>in</strong> a Top h<strong>in</strong>ged / Bottom h<strong>in</strong>ged / Lay-<strong>in</strong> option as supplied<br />

by <strong>Lafarge</strong> Gypsum fitted flush to ceil<strong>in</strong>g with and <strong>in</strong>clud<strong>in</strong>g<br />

screw fix<strong>in</strong>g through stalk of T-frame <strong>in</strong>to 38 x 38 mm<br />

softwood/steel brander<strong>in</strong>g / support<strong>in</strong>g subframe.<br />

23


LAFARGE CEILING ACCESS PANELS<br />

FIXING INSTRUCTION<br />

®<br />

Typical Jo<strong>in</strong>t Detail for 6,4mm <strong>Lafarge</strong> Plasterboard<br />

<strong>Lafarge</strong> 6.4mm<br />

Typical Jo<strong>in</strong>t Detail for 9mm T/E <strong>Lafarge</strong> Plasterboard<br />

<strong>Lafarge</strong> Jo<strong>in</strong>t<strong>in</strong>g Tape<br />

<strong>Lafarge</strong> Jo<strong>in</strong>t<strong>in</strong>g Plaster<br />

9mm T/E <strong>Lafarge</strong><br />

Plasterboard<br />

24


LAFARGE CEILING ACCESS PANELS<br />

QUICK REFERENCE GUIDE<br />

1195mm X 585mm / 585mm X 585mm<br />

1200mm X 600mm / 600mm X 600mm<br />

T-Frame<br />

Bottom H<strong>in</strong>ge<br />

Bottom H<strong>in</strong>ge Catch<br />

Top H<strong>in</strong>ge<br />

Top H<strong>in</strong>ge Detail<br />

25


LAFARGE DECORATIVE MOULDINGS<br />

LAFARGE DECORATIVE MOULDINGS<br />

The <strong>Lafarge</strong> decorative mould<strong>in</strong>gs add a luxury feel to any<br />

room. Mould<strong>in</strong>gs are an excellent tool to help hide small<br />

defects at corners and jo<strong>in</strong> materials of different thickness<br />

while add<strong>in</strong>g architectural <strong>in</strong>terest. The light-weight, non-toxic<br />

mould<strong>in</strong>gs are simple to <strong>in</strong>stall, leav<strong>in</strong>g a modern professional<br />

f<strong>in</strong>ish to a build<strong>in</strong>g or renovation project. There are currently<br />

11 <strong>in</strong>dividual mould<strong>in</strong>gs to choose from, whether you require<br />

a simple functional mould<strong>in</strong>g, or a decorative profile, an<br />

ord<strong>in</strong>ary room will be turned <strong>in</strong>to a beautifully f<strong>in</strong>ished space<br />

with <strong>Lafarge</strong> Decorative Mould<strong>in</strong>gs.<br />

Durable<br />

Made of high density moulded polystyrene, these mould<strong>in</strong>gs<br />

are extremely durable and will not chip if dropped. Cuts<br />

and dents can be filled with utility adhesive, reduc<strong>in</strong>g waste<br />

significantly.<br />

Product Information:<br />

• High density moulded polystyrene<br />

• Smooth white surface ready fo pa<strong>in</strong>t<strong>in</strong>g<br />

• Available <strong>in</strong> 2 meter lengths<br />

• Melt<strong>in</strong>g temperature: 80 degrees Celsius<br />

• Non-toxic<br />

• Weight:8kgs/100 m cornice<br />

• Pa<strong>in</strong>t: Acrylic water based PVA<br />

pa<strong>in</strong>t should be used. Enamel pa<strong>in</strong>t<br />

can be used but a primer of PVA<br />

pa<strong>in</strong>t is required.<br />

Resistant to humidity<br />

The <strong>Lafarge</strong> range of mould<strong>in</strong>gs are resistant to water and<br />

humidity, mak<strong>in</strong>g them an excellent choice for bathrooms<br />

and humid areas.<br />

Heat resistant<br />

While direct heat placed too close to mould<strong>in</strong>gs can damage<br />

them, the larger profiles can be used to conceal low voltage<br />

fluorescent light<strong>in</strong>g with a clearance of approximately 5cm.<br />

Installation<br />

Install<strong>in</strong>g mould<strong>in</strong>gs has never been easier with the<br />

lightweight range, which is prefabricated <strong>in</strong> the factory and<br />

arrives ready to <strong>in</strong>stall. The <strong>Lafarge</strong> Cornice Adhesive must<br />

be used to <strong>in</strong>stall <strong>Lafarge</strong> mould<strong>in</strong>gs.<br />

Water based acrylic PVA Pa<strong>in</strong>t should be used for f<strong>in</strong>al<br />

coat<strong>in</strong>g.<br />

Cost effective<br />

These pre-fabricated polystyrene mould<strong>in</strong>gs are cost effective,<br />

more durable and labour sav<strong>in</strong>g when compared to other<br />

products.<br />

<strong>Lafarge</strong><br />

Decorative Mould<strong>in</strong>gs<br />

26


LAFARGE DECORATIVE MOULDINGS<br />

DIMENSIONS<br />

<strong>Lafarge</strong><br />

Roman<br />

<strong>Lafarge</strong><br />

Grecian<br />

<strong>Lafarge</strong><br />

Classic<br />

<strong>Lafarge</strong><br />

NeoClassic<br />

<strong>Lafarge</strong><br />

Doric<br />

27


LAFARGE DECORATIVE MOULDINGS<br />

DIMENSIONS<br />

<strong>Lafarge</strong><br />

Classic 110<br />

<strong>Lafarge</strong><br />

Classic 110<br />

<strong>Lafarge</strong><br />

Milano<br />

<strong>Lafarge</strong><br />

Cyprus<br />

<strong>Lafarge</strong><br />

Tuscany<br />

<strong>Lafarge</strong><br />

Napoli<br />

28


LAFARGE CORNICE ADHESIVE<br />

LAFARGE CORNICE<br />

Application:<br />

• Substrates must be clean, free of dust and grease<br />

• Apply a liberal bead of adhesive along top and<br />

bottom of cornice<br />

• Press firmly to hold <strong>in</strong> position<br />

• Wipe away excess adhesive with a damp sponge<br />

or cloth<br />

• Keep away from frost<br />

For fix<strong>in</strong>g polystyrene and polyurethane:<br />

• Excellent adhesive and fill<strong>in</strong>g properties<br />

• Can be sanded<br />

• Good <strong>in</strong>itial grab<br />

• Suitable for pa<strong>in</strong>t<strong>in</strong>g<br />

• No film formation<br />

Characteristics:<br />

• Acrylic polymer<br />

• High <strong>in</strong>itial tack and f<strong>in</strong>al bond strength<br />

• Hard glue l<strong>in</strong>e with good sand<strong>in</strong>g properties<br />

• Excellent adhesion to paper and walls<br />

• Flow properties designed as a paste to be applied<br />

with a scraper<br />

Specifications:<br />

• Glue Spread: 50g / metre for small to medium mould<strong>in</strong>gs<br />

on new or straight walls 100g / metre<br />

for large mould<strong>in</strong>gs on new or straight<br />

walls 100g / metre for small to medium<br />

mould<strong>in</strong>gs on damaged or uneven walls<br />

200g / metre for large mould<strong>in</strong>gs on<br />

damaged or uneven walls<br />

• <strong>Lafarge</strong> Cornice Adhesive available <strong>in</strong> 3kg, 7kg and 310ml tube<br />

<strong>Lafarge</strong><br />

Cornice Adhesive<br />

Dilution of Glue<br />

• Dilution not recommended<br />

Clean<strong>in</strong>g of Equipment:<br />

• Clean equipment with water before adhesive dries<br />

• Dried adhesive can be manually brushed or scraped<br />

us<strong>in</strong>g hot water<br />

Storage:<br />

• Store between 15° to 30° under dry conditions<br />

• Unused conta<strong>in</strong>ers should be tightly sealed<br />

Shelf Life:<br />

• Approximately 12 months when stored correctly<br />

29


LAFARGE DECORATIVE MOULDINGS<br />

LAFARGE COVE CORNICE<br />

THE FINISHING TOUCH FOR ALL CEILINGS<br />

LAFARGE COVE CORNICE<br />

<strong>Lafarge</strong> Cove Cornice provides a recognised, tried, tested and accepted solution to add <strong>in</strong>ternal f<strong>in</strong>ish<strong>in</strong>g requirement detail.<br />

Features:<br />

• <strong>Lafarge</strong> Cove Cornice is formulated to give<br />

exceptionally high strength mak<strong>in</strong>g the product<br />

easy to handle and <strong>in</strong>stall and reduces breakages.<br />

• Lightweight material - mass per runn<strong>in</strong>g metre<br />

allows large loads, lower transport costs, easier<br />

handl<strong>in</strong>g and easy <strong>in</strong>stallation.<br />

• <strong>Lafarge</strong> Cove Cornice is manufactured us<strong>in</strong>g high quality<br />

ivory coloured paper offer<strong>in</strong>g a comfortable match to<br />

<strong>Lafarge</strong> plasterboard.<br />

• The paper colour and texture ensured less pa<strong>in</strong>t is<br />

required.<br />

• Absolute symmetry ensures a better f<strong>in</strong>ish and easy<br />

<strong>in</strong>stallation.<br />

• <strong>Lafarge</strong> Cove Cornice offers an aesthetically<br />

pleas<strong>in</strong>g f<strong>in</strong>ish.<br />

• Fire resistant gypsum-based plaster, which is therefore<br />

non-combustible.<br />

• Available <strong>in</strong> various lengths to accommodate any size job.<br />

• Supplied <strong>in</strong> bundles of five wrapped <strong>in</strong> a protective<br />

plastic sleeve.<br />

Fix<strong>in</strong>g Guidel<strong>in</strong>es:<br />

Nail <strong>Lafarge</strong> Cove Cornice with galvanized nails at 400mm<br />

centres to wall and ceil<strong>in</strong>g surfaces. Drive the nail head<br />

fitt<strong>in</strong>g to just below the paper cover<strong>in</strong>g surface.<br />

30<br />

Product available <strong>in</strong>:<br />

75mm and <strong>in</strong> lengths of 2700mm, 3000mm & 3600mm


LAFARGE CORNICE DECORATION<br />

PAINTING<br />

• Gypsum & Polystyrene mould<strong>in</strong>gs can be pa<strong>in</strong>ted directly<br />

with any acrylic water based pa<strong>in</strong>t.<br />

• A PVA pa<strong>in</strong>t or sealer would be required before apply<strong>in</strong>g<br />

any enamel or solvent based pa<strong>in</strong>t.<br />

• Polystyrene mould<strong>in</strong>gs should not be left unpa<strong>in</strong>ted<br />

as the mould<strong>in</strong>gs will turn yellow.<br />

• Apply<strong>in</strong>g PVA base coats to Polystyrene mould<strong>in</strong>gs before<br />

<strong>in</strong>stallation is advisable.<br />

• Ensure that touch-ups are sanded level to the mould<strong>in</strong>g<br />

profile.<br />

• Pa<strong>in</strong>t techniques can be applied to mould<strong>in</strong>gs by<br />

specialists.<br />

• On Gypsum Cornice apply a base coat of PVA after<br />

<strong>in</strong>stallation, then the f<strong>in</strong>al coat of PVA pa<strong>in</strong>t.<br />

FREQUENTLY ASKED QUESTIONS<br />

How long will <strong>Lafarge</strong> Decorative Mould<strong>in</strong>gs last?<br />

Indef<strong>in</strong>itely under normal conditions. Even <strong>in</strong> humid<br />

conditions, the <strong>Lafarge</strong> Decorative Mould<strong>in</strong>gs cannot<br />

be damaged by water (i.e. bathrooms)<br />

How strong is the product?<br />

Polystyrene mould<strong>in</strong>gs are very strong and durable. Gypsum<br />

Cornice is easy to cut, durable and suitable for decoration.<br />

Is the product environmentally friendly?<br />

Yes. <strong>Lafarge</strong> Decorative products are both solvent free<br />

and CFC free. They can safely be used <strong>in</strong> <strong>in</strong>fant’s and<br />

children’s rooms.<br />

How does the shape of the room affect <strong>in</strong>stallation?<br />

Due to the angled shape of the cornices, they can be<br />

bent <strong>in</strong>to a shallow concave curve. Convex curves are<br />

more difficult, but the cornices can be cut <strong>in</strong>to smaller<br />

lengths and <strong>in</strong>stalled with adhesive. When walls are not<br />

straight, do not try to bend the cornice to the shape of<br />

the wall: rather use an adhesive as a filler, keep<strong>in</strong>g the<br />

cornice straight. The dado rails have a flat profile and<br />

are more flexible and can be used <strong>in</strong> most shaped rooms.<br />

This applies to Gypsum and Styrene cornice.<br />

Is there a lot of wastage?<br />

No more than 5% of the total product required should<br />

be allowed for wastage. Cuts or bad dents can be easily<br />

filled with adhesive on Styrene cornice and <strong>Lafarge</strong> Jo<strong>in</strong>t<strong>in</strong>g<br />

Plaster or Gypsum Cornice.<br />

What adhesive should be used?<br />

We recommend <strong>Lafarge</strong> Utility Adhesive as supplied by<br />

<strong>Lafarge</strong> Industries (Pty) Ltd, which is both an adhesive<br />

and a filler. The adhesive/filler has a 6mm bridg<strong>in</strong>g<br />

capacity. The dry<strong>in</strong>g time on the adhesive/filler is<br />

approximately 10 m<strong>in</strong>utes to correct or remove before<br />

sett<strong>in</strong>g. The adhesive/filler will set completely with<strong>in</strong> 1<br />

hour. The adhesive/filler is water-based and can be<br />

cleaned before it dries.<br />

Gypsum Adhesive<br />

When us<strong>in</strong>g the utility adhesive with Gypsum Cornice, it is<br />

recommended that “tacks” be used to hold <strong>in</strong> position. When<br />

adhesive is dry, remove tacks and patch.<br />

What quantity of adhesive would be required?<br />

50g per metre for small to medium mould<strong>in</strong>gs on new<br />

or straight walls.<br />

100g per metre for large mould<strong>in</strong>gs on new or straight<br />

walls.<br />

100g per metre for small to medium mould<strong>in</strong>gs on<br />

damaged or uneven walls.<br />

200g per metre for large mould<strong>in</strong>gs on damaged or<br />

uneven walls.<br />

(The above mentioned quantities are to be used as a<br />

guidel<strong>in</strong>e only.)<br />

31


LAFARGE GYPSUM HEAD OFFICE<br />

18 Barium Street<br />

Alrode Ext 7 1449<br />

P O Box 167025<br />

Brackendowns 1454<br />

Tel: (+27 11) 389 4500<br />

Fax: (+27 11) 864 6816<br />

www.lafarge.co.za<br />

0861 GYPSUM<br />

(497786)<br />

32

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