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Introduction - Training Registration System - VDL Bus & Coach

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Jonckheere<br />

Drivers Manual<br />

Jonckheere<br />

JSD & JHD<br />

1A 120/126 EN 0508 01


Jonckheere<br />

Disclaimers<br />

© 0509 <strong>VDL</strong> <strong>Bus</strong> & <strong>Coach</strong> bv, Eindhoven, The Netherlands.<br />

In the interest of continuous product development <strong>VDL</strong> <strong>Bus</strong> & <strong>Coach</strong> reserves the right to change specifications or<br />

products at any time without prior notice.<br />

No part of this publication may be reproduced and/or published by printing, by photocopying, in digital format or in<br />

any way whatsoever without the prior consent in writing of <strong>VDL</strong> <strong>Bus</strong> & <strong>Coach</strong>.


Jonckheere<br />

Congratulations on purchasing your brand new Jonckheere.<br />

You’ve made a good choice.<br />

The Jonckheere has outstanding ride quality, performance and reliability, low fuel consumption<br />

and an emphasis on safety and comfort.<br />

Reliability, durability, safety and a comfortable ride are the hallmark of <strong>VDL</strong> Jonckheere<br />

products.<br />

A careful reading of this manual before driving the vehicle for the first time will help make the<br />

most of these characteristics and fulfill your expectations.<br />

A thorough knowledge of the maintenance instructions will increase driver satisfaction and will<br />

above all have a favourable influence on the durability of the vehicle. The capabilities of the<br />

vehicle can be fully exploited.<br />

<strong>VDL</strong> Jonckheere <strong>Bus</strong> & <strong>Coach</strong><br />

After Sales Service<br />

Schoolstraat 50<br />

B-8800 Roeselare-Beveren<br />

Belgium<br />

Tel : ++ 32 (0)51 23 26 11<br />

Fax : ++ 32 (0)51 23 27 80<br />

E-mail : aftersales@vdljonckheere.be


Jonckheere


Jonckheere<br />

Contents<br />

<strong>Introduction</strong> . . . . . . . . . . . . 1<br />

Operation and use . . . . . . . . . . 9<br />

Safety and emergency procedures . . . . . . 53<br />

Maintenance . . . . . . . . . . . 61<br />

Running repairs . . . . . . . . . . . 85<br />

Identification . . . . . . . . . . . 99<br />

Technical data . . . . . . . . . . . 101<br />

Subject index . . . . . . . . . . 105


Jonckheere


Jonckheere<br />

<strong>Introduction</strong><br />

<strong>Introduction</strong><br />

1. <strong>Introduction</strong> . . . . . . . . . . . . 2<br />

2. History . . . . . . . . . . . . . 3<br />

3. Core activities . . . . . . . . . . 3<br />

4. Warning symbols . . . . . . . . . . . 4<br />

5. Safety requirements . . . . . . . . . . 5<br />

6. Warranty conditions . . . . . . . . . . 7<br />

7. Environment . . . . . . . . . . . 7<br />

8. Air-conditioning system . . . . . . . . . 7<br />

1


<strong>Introduction</strong><br />

Jonckheere<br />

1. <strong>Introduction</strong><br />

Aim<br />

The aim of this manual is to familiarise the driver or user with the vehicle, so <strong>VDL</strong> Jonckheere<br />

need to pass on as much information as possible about the use, operation, safety and<br />

maintenance of the vehicle.<br />

The manual includes information about standard and optional features.<br />

This means that you may skip certain sections in the manual which deal with equipment not<br />

fitted to your vehicle.<br />

Layout<br />

The layout of the manual is designed to be practical and to provide an overview.<br />

There are 8 chapters in the manual. The name of each chapter is repeated in the header of each<br />

page.<br />

Each chapter begins with a detailed contents section wihich will help you find your way around the<br />

relevant chapter.<br />

An index at the end of the manual will enable speedy location of topics.<br />

Make sure this manual is always in the vehicle and read through it carefully<br />

before driving it for the first time.<br />

2


Jonckheere<br />

<strong>Introduction</strong><br />

2. History<br />

1881 Henri Jonckheere starts building horse-drawn wooden carriages.<br />

1900 Assembly of automobile bodies (Minerva, Rolls Royce, Imperia, Bovy Pipe)<br />

1920 Production of Mass transport : first buses<br />

1950 Growing market : Public transport and Tourism<br />

1981 <strong>Introduction</strong> of the Jubilee Touring <strong>Coach</strong><br />

1987 <strong>Introduction</strong> of the Deauville Touring <strong>Coach</strong><br />

1994 Member of the Berkhof Group<br />

1981 <strong>Introduction</strong> of the Mistral Touring <strong>Coach</strong><br />

1999 Jonckheere becomes part of the <strong>VDL</strong> Groep, and continues under the name<br />

<strong>VDL</strong> Jonckheere.<br />

2006 <strong>Introduction</strong> of the new Jonckheere <strong>Coach</strong>.<br />

3. Core activities<br />

The <strong>VDL</strong> Groep, with its head offices in Eindhoven - Netherlands, is an international company<br />

focused on the development, production and sales of semi-manufactured and finished<br />

products. In total, the group, with its 7,300 employees, consists of 73 companies spread across<br />

15 countries.<br />

In supplies, <strong>VDL</strong> specialises in metalworking, plastic processing, surface treatment and<br />

assembly.<br />

The bus & chassis division includes touring coaches, public transport buses, bus & coach<br />

chassis and a mini and midi bus range. The sector finished products includes production<br />

automation systems, sun beds and roof boxes, products for intensive livestock keeping, tubular<br />

systems, heating, cooling and air treatment installations, container systems, installations for the<br />

oil, gas and petrochemical industry, suspension systems for the automotive industry, production<br />

machines for the cigar industry and packaging machinery.<br />

The <strong>VDL</strong> <strong>Bus</strong> Groep consists of <strong>VDL</strong> <strong>Bus</strong> International, <strong>VDL</strong> Berkhof Valkenswaard, <strong>VDL</strong> Berkhof<br />

Heerenveen, <strong>VDL</strong> Jonckheere, <strong>VDL</strong> Kusters, <strong>VDL</strong> Bova and APTS.<br />

The core activities of <strong>VDL</strong> Jonckheere consist of the development, production, sale and after<br />

sales service of luxury coaches and public transport buses. <strong>VDL</strong> Jonckheere aims to establish<br />

long-term partnerships, on a basis of trust. Only in this way can <strong>VDL</strong> Jonckheere’s efforts<br />

contribute to the return on investments made by <strong>VDL</strong> Jonckheere’s customers.<br />

3


<strong>Introduction</strong><br />

Jonckheere<br />

4. Warning symbols<br />

You will find the following symbols in your manual.<br />

Take note of the tip or warning accompanying the symbol!<br />

This symbol gives useful tips to simplify operations.<br />

This symbol indicates that extra care is required.<br />

This symbol indicates a situation which might result in damage to the vehicle.<br />

This symbol indicates a situation which might result in personal injury.<br />

4


Jonckheere<br />

<strong>Introduction</strong><br />

5. Safety requirements<br />

Strict adherence to the following safety requirements is necessary to prevent risk to your own or<br />

others health and safety. See also : Chapter Safety and emergency procedures.<br />

Warnings and safety instructions.<br />

Always read the instructions and warnings on labels and stickers. Don't ignore them, they are<br />

there to ensure your safety and health!<br />

Engine<br />

Do not allow the engine to run in a closed or unventilated space.<br />

Engine compartment<br />

Keep away from moving parts.<br />

Cooling system filling cap<br />

Do not remove the cooling system's filler cap whilst the engine is at the operating<br />

temperature. Relieve pressure first whilst slowly removing filler cap.<br />

Warning triangle<br />

Always have a warning triangle available (it is a legal requirement in some countries).<br />

Safety vest<br />

When doing emergency repairs always wear a safety vest (it is a legal requirement in some<br />

countries).<br />

Fire extinguisher<br />

Ensure that you are always in possession of a fire extinguisher (it is a legal requirement in<br />

some countries).<br />

In the event of fire: Certain plastic seals can, in the event of a fire, form gases which together<br />

with water form a corrosive acid. Therefore do not touch any fire extinguisher fluid on the<br />

vehicle without protective gloves.<br />

First aid kit<br />

Ensure that you are always in possession of a first aid kit (it is a legal requirement in some<br />

countries).<br />

5


<strong>Introduction</strong><br />

Jonckheere<br />

Luggage<br />

All luggage must be stowed so that it cannot shift or fly loose, even in an emergency stop.<br />

Bear in mind that the ride characteristics of a fully loaded vehicle differ from those of an<br />

empty vehicle.<br />

Welding<br />

When welding on the vehicle first the negative and then the positive cable should be<br />

disconnected from the batteries.<br />

Disconnect the alternators.<br />

Place the earth damp of the welding apparatus as close as possible to the welding location<br />

and ensure a good contact with the item being welded. . Do not connect the earth clamp to<br />

the axles.<br />

Take care that welding spatter does not land on plastic fuel pipes or on air lines or similar.<br />

<strong>System</strong> voltage<br />

The vehicle is provided with a 24 volt electrical system.<br />

When replacing or upgrading electrical or electronic components, ensure that these are<br />

suitable for this voltage.<br />

Mobile telephones and Transmitters<br />

The following precautions relate to the use of mobile phones and transmitters.<br />

• Mobile phones and transmitters must not be used in the vehicle except via a separate<br />

external aerial.<br />

The use of mobile phones or transmitters without a separate external aerial may<br />

cause excessive electromagnetic fields (the resonance effect) within the vehicle.<br />

It is possible that this may lead to disturbances to the vehicle electronics.<br />

• In addition, the optimum range of this equipment can only be achieved with the use of an<br />

external aerial.<br />

Always follow the operating instructions for mobile telephones and transmitters.<br />

Original <strong>VDL</strong> Jonckheere parts.<br />

Do not modify your vehicle with non original <strong>VDL</strong> Jonckheere parts.<br />

Bear in mind that any modification to your Jonckheere vehicle with non-original parts may<br />

adversely affect its performance, safety, durability and the warranty.<br />

Modifications may also conflict with legal requirements.<br />

6


Jonckheere<br />

<strong>Introduction</strong><br />

6. Warranty conditions<br />

The <strong>VDL</strong> Jonckheere warranty covers faults in materials, construction and fitting, for new<br />

coaches, with normal use and maintenance.<br />

For further details see Jonckheere's general delivery conditions.<br />

7. Environment<br />

To prevent unnecessary damage to the environment, you should observe the following<br />

guidelines:<br />

• Waste fluids should be carefully collected and segregated, and should then be delivered<br />

to an authorised site for recycling or disposal.<br />

• Improper disposal of fluids may be a criminal offence.<br />

• Ensure that the vehicle is regularly maintained. A properly maintained vehicle uses fuel<br />

more efficiently and emits less harmful exhaust gases.<br />

• Don't allow the engine to run unnecessarily when stationary, and always drive using the<br />

appropriate engine speed.<br />

8. Air-Conditioning <strong>System</strong><br />

On 1 January 1993 the “Substances affecting the ozone layer” law became active.<br />

The purpose of this law is, among other things, to drastically reduce coolant emissions from<br />

cooling installations.<br />

The following measures accordingly apply:<br />

• The use of CFC's in new installations is forbidden<br />

• Technical requirements are made of technical cooling installations<br />

• Work on cooling installations may only be done by qualified personnel.<br />

• The responsibilities of the owner/ operator of the installation are being increased.<br />

Implementation is by means of a logbook and maintenance obligation.<br />

The intended reduction in emissions can only be effective with the registration of the use of<br />

coolants and their control.<br />

7


<strong>Introduction</strong><br />

Jonckheere<br />

8


Jonckheere<br />

Operation and use<br />

Operation and use<br />

1. Dashboard . . . . . . . . . . . . 10<br />

2. Driver’s seat . . . . . . . . . . . 37<br />

3. Storage space . . . . . . . . . . 39<br />

4. Digital clock . . . . . . . . . . . 40<br />

5. Doors . . . . . . . . . . . . . 41<br />

6. Toilet . . . . . . . . . . . . . 42<br />

7. Audio-Video . . . . . . . . . . . 45<br />

8. Passenger seats . . . . . . . . . . 47<br />

9. Passenger service units . . . . . . . . . 49<br />

10. Ventilation hatches . . . . . . . . . . 50<br />

11. Luggage compartment flaps . . . . . . . . 51<br />

9


Operation and use<br />

Jonckheere<br />

1. Dashboard<br />

1.1 General view<br />

1. Right side - Lower panel (see page 11)<br />

- Switches<br />

- Tachograph<br />

- Navigation system<br />

2. Right side - Upper panel (see page 17)<br />

- Audio installation<br />

- Climatisation controls<br />

- LCD Screen<br />

- Switches<br />

3. Central panel (see page 22)<br />

- Origin dashboard (<strong>VDL</strong> <strong>Bus</strong>)<br />

- Switches<br />

4. Left side - Upper panel (see page 25)<br />

- Switches<br />

5. Left side - Lower panel (see page 29)<br />

- Mirror adjustment<br />

- Cigar lighter<br />

- Switches<br />

6. Side panel (see page 32)<br />

- Handbrake<br />

- Blocking valve<br />

- Command ventilation hatches<br />

- Command waterheater<br />

- Command route indicators<br />

10


Jonckheere<br />

Operation and use<br />

1.2 Right side - Lower panel<br />

1. Switch drivers light<br />

2. Switch night lighting<br />

3. Switch reading lights<br />

4. Switch luggage bay lights<br />

5. Switch saloon lighting<br />

6. Switch saloon lighting (3 parts) *<br />

7. Switch reading lights all on *<br />

8. Switch disconnection busstop request *<br />

9. Switch convert DVD, laptop or digital TV *<br />

10. Switch control monitors *<br />

11. Switch wireless microphone *<br />

12. Switch refrigerator<br />

13. Switch hot drinks distributor *<br />

14. Switch waterheater *<br />

15. Switch toilet *<br />

16. Switch heating unit in step rear door<br />

17. Switch heating unit driver *<br />

18. Switch heating unit near guide *<br />

19. Switch heating unit in toilet *<br />

20. Switch pump preheater *<br />

21. Switch “fasten seat belts”<br />

22. Switch guide light<br />

23. Digital tacho<br />

24. Navigation system *<br />

25. Display gear selection *<br />

* Optional<br />

11


Operation and use<br />

Jonckheere<br />

1. Switch drivers light<br />

This switch commands the light above the driver.<br />

This drivers light also lights automatically when the entry door opens.<br />

2. Switch night lighting<br />

This switch commands the blue nightlights above the aisles.<br />

3. Switch reading lights<br />

This switch allows the passengers to command the reading lights above their seats<br />

(by commanding the individual switch on the ventilation/light set).<br />

or<br />

4. Switch luggage bay lights<br />

This switch commands the lighting in the luggage bays.<br />

12


Jonckheere<br />

Operation and use<br />

5. Switch saloon lighting<br />

This 3-position switch commands the lights in the passenger compartment :<br />

- off<br />

- all lights on<br />

- all lights on, except 1st left and right<br />

6. Switch saloon lighting (3 parts) (Optional)<br />

In combination with previous switch the driver can command different sections of<br />

the interior lighting<br />

7. Switch reading lights all on (Optional)<br />

With this switch the driver can lighten all the reading lights, no matter what the<br />

position is of the individual switches on the ventilation/light sets<br />

8. Switch disconnection busstop request (Optional)<br />

<strong>Bus</strong>stop requests are automatically cancelled when opening a door.<br />

With this switch you can cancel a busstop request (without opening a door).<br />

9. Switch convert DVD, laptop or digital TV (Optional)<br />

Audio-video selector switch<br />

13


Operation and use<br />

Jonckheere<br />

10. Switch control monitors (Optional)<br />

This switch commands the foldable LCD screens.<br />

11. Switch wireless microphone (Optional)<br />

This switch activates the wireless microphone.<br />

12. Switch refrigerator<br />

This switch activates the refrigerator<br />

13. Switch hot drinks distributor (Optional)<br />

This switch activates the hot drinks distributor.<br />

This hot drinks distributor only works with running engine.<br />

14. Switch waterheater (Optional)<br />

This switch activates the waterheater.<br />

This waterheater only works with running engine.<br />

14


Jonckheere<br />

Operation and use<br />

15. Switch toilet (Optional)<br />

This switch activates the toilet unit.<br />

16. Switch heating unit in step rear door<br />

When the heating is activated (via the ClimaAire unit - page 18), you can command<br />

the heating unit in the step at the rear door with this switch.<br />

17. Switch heating unit driver (Optional)<br />

When the heating is activated (via the ClimaAire unit - page 18), you can command<br />

the heating unit near the driver with this switch.<br />

18. Switch heating unit near guide (Optional)<br />

When the heating is activated (via the ClimaAire unit - page 18), you can command<br />

the heating unit near the guide with this switch.<br />

19. Switch heating unit in toilet (Optional)<br />

When the heating is activated (via the ClimaAire unit - page 18), you can command<br />

the heating unit in the toilet with this switch.<br />

15


Operation and use<br />

Jonckheere<br />

20. Switch pump preheater (Optional)<br />

This switch activates the preheater pump. When no preheater is mounted the<br />

water is heated by the engine.<br />

21. Switch “fasten seat belts”<br />

This switch illuminates the “fasten seat belts” sign.<br />

22. Switch guide light<br />

This switch commands the light above the guide.<br />

23. Digital tacho<br />

For a detailed description, see the Origin <strong>VDL</strong> <strong>Bus</strong> documentation supplied.<br />

24. Navigation system (Optional)<br />

For a detailed description, see the manufacturer’s information supplied.<br />

25. Display gear selection (Optional)<br />

For a detailed description, see the Origin <strong>VDL</strong> <strong>Bus</strong> documentation supplied.<br />

16


Jonckheere<br />

Operation and use<br />

1.3 Right side - Upper panel<br />

Standard version :<br />

Version with Travelpilot and/or Reversing camera :<br />

1. ClimaAire<br />

2. FrontAire<br />

3. Spare<br />

4. DVD / CD / Tuner<br />

5. Control Amplifier<br />

6. Spare<br />

7. Switch front view camera *<br />

8. Spare<br />

9. Automatic gear box switch *<br />

10. Sensor remote control DVD *<br />

11. Switch rear view camera *<br />

12. Spare<br />

13. LCD screen *<br />

* Optional<br />

17


Operation and use<br />

Jonckheere<br />

1. ClimaAire<br />

1. On/off key<br />

2. Display select key<br />

3. Mode select key<br />

4. Speed select key<br />

5. Fresh air select key / smog key<br />

6. Temperature Setpoint<br />

(Range 17°C (63°F) - 27°C (80°F) -<br />

Possible to change )<br />

7. Yellow alarm indicator<br />

8. Red alarm indicator<br />

The display panel consist of 5 touch keys, 1 set-point knob, a 3 digit display and various display<br />

indicators.<br />

1. ON/OFF KEY<br />

To turn the unit ON, press the key. Display will show inside temperature.<br />

To turn the unit OFF, press the key again.<br />

If the Power On option is set, this key is for restart of controller only.<br />

2. DISPLAY SELECT KEY - ENTER KEY<br />

The DISPLAY select key is used to select the data to be displayed: INSIDE<br />

TEMPERATURE in unit, INSIDE TEMPERATURE in second section (floor<br />

heating, articulated unit,... ), OUTSIDE TEMPERATURE or SETPOINT<br />

TEMPERATURE.<br />

When the unit is turned on, the display will show default to INSIDE TEMP 1. If the<br />

setpoint is changed by set point knob, the display will show the temperature of set -<br />

point.<br />

After 3 seconds automatically return to the last temperature display<br />

In TEST MODE this key is used as ENTER KEY.<br />

18


Jonckheere<br />

Operation and use<br />

3. MODE SELECT KEY - TEST SELECT KEY<br />

Reheat / Auto mode : The unit will cool or heat the bus automatically<br />

(according to thermostat requirements).<br />

A/C Mode : The unit will operate in cool mode.<br />

Heat Mode : The unit will operate in heat mode.<br />

Ventilation Mode : Only the blowers are operating.<br />

4. SPEED SELECT KEY - DOWN KEY<br />

Automatic Blower Speed : The blowers are controlled automatically depending<br />

on the thermostat setpoint and passenger compartment condition.<br />

High Blower Speed<br />

Medium Blower Speed<br />

Low Blower Speed<br />

5. FRESH AIR SELECT KEY - UP KEY - SMOG KEY<br />

Automatic : Fresh air is automatically controlled in passenger compartment.<br />

Fresh air damper is open.<br />

Fresh air damper is at 50% position.<br />

Recirculated Air : Fresh air damper is closed<br />

When the button is pushed first it will start the SMOG function for 10 min. This is<br />

indicated by re-circulated air symbol plus the function symbol light up together.<br />

If the button is pushed again it will change to the next function.<br />

DIAGNOSTIC SYSTEM<br />

The controller has a built-in function to perform a manual-test of all circuit inputs<br />

and outputs on the A/C system. It is also equipped with a dual level alarm system<br />

that provides WARNING (7) (yellow alarm symbol) and ALARM (8) (red alarm<br />

symbol) shutdown of the unit.<br />

Up to 40 alarms will be stored and alarm codes can be read by display. History can<br />

be read by the PC only.<br />

19


Operation and use<br />

Jonckheere<br />

2. FrontAire<br />

1. With this knob you can adjust blower speed, from zero till maximum.<br />

2. With this knob you can adjust the temperature.<br />

3. With this knob you can adjust the air conduct of the front heater :<br />

- knob turned completely to the left : all air to the driver’s compartment<br />

- knob halfway : the air partly to the driver’s compartment and partly to the windscreen.<br />

- knob turned completely to the right : all air to the windscreen<br />

4. Switch air intake :<br />

With this switch you can choose for fresh air (upper position) or inside air (re-circulation)<br />

(lower position).<br />

In a tunnel, it can be desirable to shut off the air intake from the outside, that way you can<br />

avoid that exhaust fumes enter the vehicle. Put the switch in the lower position (re-circulation)<br />

, that way inside air is used.<br />

5. Switch A/C :<br />

With this switch you can switch on/off the airconditioning of the front heater.<br />

Note :<br />

With the switch in the A/C position, the ventilators will blow a little bit, even when the<br />

speed knob (1) is in the “0” position, to prevent that the Airco-unit freezes.<br />

3. Spare<br />

4. DVD / CD / Tuner<br />

For a detailed description, see the manufacturer’s information supplied.<br />

20


Jonckheere<br />

Operation and use<br />

5. Control Amplifier<br />

For a detailed description, see the manufacturer’s information supplied.<br />

6. Spare<br />

7. Switch front view camera (Optional)<br />

This switch activates the front view camera.<br />

8. Spare<br />

9. Automatic gear box switch (Optional)<br />

For a detailed description, see the Origin <strong>VDL</strong> <strong>Bus</strong> documentation supplied.<br />

10. Sensor remote control DVD (Optional)<br />

For a detailed description, see the manufacturer’s information supplied.<br />

11. Switch rear view camera (Optional)<br />

The rear view camera is automatically activated when the driver selects the reverse<br />

gear. With this switch the driver can activate the rear view camera manually.<br />

12. Spare<br />

13. LCD screen (Optional)<br />

For a detailed description, see the manufacturer’s information supplied.<br />

21


Operation and use<br />

Jonckheere<br />

1.4 Central panel<br />

1. Light switch (<strong>VDL</strong> <strong>Bus</strong>)<br />

2. Front fog light (<strong>VDL</strong> <strong>Bus</strong>)<br />

3. Switch display (<strong>VDL</strong> <strong>Bus</strong>)<br />

4. Hazard warning lights (<strong>VDL</strong> <strong>Bus</strong>)<br />

5. Rear fog lights (<strong>VDL</strong> <strong>Bus</strong>)<br />

6. Dimmer switch<br />

7. Central instrument panel<br />

8. Control light service buttons<br />

9. Control light flaps luggage compartment open *<br />

10. Control light emergency door<br />

11. Control light emergency door secured *<br />

12. Control light preheater on *<br />

13. Control light burner on *<br />

14. Control light elevator *<br />

15. Control light button wheelchair users *<br />

16. Spare<br />

17. Spare<br />

* Optional<br />

22


Jonckheere<br />

Operation and use<br />

1. Light switch (<strong>VDL</strong> <strong>Bus</strong>)<br />

For a detailed description, see the Origin <strong>VDL</strong> <strong>Bus</strong> documentation supplied.<br />

Option : Xenon-lights :<br />

To clean the xenon lamp lenses, they are equiped with a water jet. The water<br />

jet is activated by pulling the windscreen washer handle.<br />

2. Front fog light (<strong>VDL</strong> <strong>Bus</strong>)<br />

For a detailed description, see the Origin <strong>VDL</strong> <strong>Bus</strong> documentation supplied.<br />

3. Switch display (<strong>VDL</strong> <strong>Bus</strong>)<br />

For a detailed description, see the Origin <strong>VDL</strong> <strong>Bus</strong> documentation supplied.<br />

4. Hazard warning lights (<strong>VDL</strong> <strong>Bus</strong>)<br />

For a detailed description, see the Origin <strong>VDL</strong> <strong>Bus</strong> documentation supplied.<br />

5. Rear fog lights (<strong>VDL</strong> <strong>Bus</strong>)<br />

For a detailed description, see the Origin <strong>VDL</strong> <strong>Bus</strong> documentation supplied.<br />

23


Operation and use<br />

Jonckheere<br />

6. Dimmer switch (<strong>VDL</strong> <strong>Bus</strong>)<br />

For a detailed description, see the Origin <strong>VDL</strong> <strong>Bus</strong> documentation supplied.<br />

7. Central instrument panel<br />

For a detailed description, see the Origin <strong>VDL</strong> <strong>Bus</strong> documentation supplied.<br />

8. Control light service buttons<br />

This control light is illuminated when a passenger pushes a service button<br />

9. Control light flaps luggage compartment open (Optional)<br />

This control light lights when a flap which gives access to the luggage compartment<br />

is open.<br />

10. Control light emergency door<br />

This control light lights when the emergency door is open.<br />

11. Control light emergency door secured (Optional)<br />

This control light lights when the emergency door is secured.<br />

12. Control light preheater on (Optional)<br />

This control light is illuminated when the preheater is activated<br />

13. Control light burner on (Optional)<br />

This control light is illuminated when the burner is activated<br />

14. Control light elevator(Optional)<br />

This control light lights when the elevator main switch is commanded, this means<br />

that the elevator can be commanded<br />

15. Control light button wheelchair users (Optional)<br />

This control light when a passengers pushes the button wheelchair users.<br />

16./17. Spare<br />

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Jonckheere<br />

Operation and use<br />

1.5 Left side - Upper panel<br />

1. Switch heating rear view mirrors<br />

2. Switch heating drivers window<br />

3. Switch electrical operated and heated drivers seat *<br />

4. Switch disconnecting reversing buzzer<br />

5. Main switch (<strong>VDL</strong> <strong>Bus</strong>)<br />

6. Switch command drivers window<br />

7. Switch electrical operated curtain<br />

8. Switch central locking *<br />

9. Convert switch horn *<br />

10. Retarder (<strong>VDL</strong> <strong>Bus</strong>)<br />

11. Sensor digital TV *<br />

12. HSA (<strong>VDL</strong> <strong>Bus</strong>)<br />

13. Bogie (<strong>VDL</strong> <strong>Bus</strong>)<br />

14. Switch Traction Control <strong>System</strong> (TCS) (<strong>VDL</strong> <strong>Bus</strong>)<br />

15. Switch Traction Control <strong>System</strong> (TCS) (<strong>VDL</strong> <strong>Bus</strong>)<br />

* Optional<br />

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Operation and use<br />

Jonckheere<br />

1. Switch heating rear view mirrors<br />

This switch commands the heating in the rear view mirrors.<br />

2. Switch heating drivers window<br />

This switch commands the heating in the drivers window, this heating stays active<br />

for 15 minutes.<br />

3. Switch electrical operated and heated drivers seat (Optional)<br />

This switch commands the heating in the drivers seat.<br />

4. Switch disconnecting reversing buzzer<br />

The reversing buzzer is automatically disconnected when the outside lights are<br />

commanded.<br />

With this switch you can disconnect the reversing buzzer manually.<br />

5. Main switch (<strong>VDL</strong> <strong>Bus</strong>)<br />

For a detailed description, see the Origin <strong>VDL</strong> <strong>Bus</strong> documentation supplied.<br />

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Jonckheere<br />

Operation and use<br />

6. Switch command drivers window<br />

With this switch you can open / close the drivers window.<br />

7. Switch electrical operated curtain<br />

With this switch you can command the roller curtain at the upper side of the windscreen<br />

(Up / Down).<br />

8. Switch central locking (Optional)<br />

With this switch you can command the central locking of the luggage compartment.<br />

9. Convert switch horn (Optional)<br />

When extra horns are provided (example air horns), you can switch in between the<br />

different horns by commanding this switch.<br />

10. Retarder (<strong>VDL</strong> <strong>Bus</strong>)<br />

For a detailed description, see the Origin <strong>VDL</strong> <strong>Bus</strong> documentation supplied.<br />

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Operation and use<br />

Jonckheere<br />

11. Sensor digital TV (Optional)<br />

For a detailed description, see the manufacturer’s information supplied.<br />

12. HSA (<strong>VDL</strong> <strong>Bus</strong>)<br />

For a detailed description, see the Origin <strong>VDL</strong> <strong>Bus</strong> documentation supplied.<br />

13. Bogie (<strong>VDL</strong> <strong>Bus</strong>)<br />

For a detailed description, see the Origin <strong>VDL</strong> <strong>Bus</strong> documentation supplied.<br />

14. Switch Traction Control <strong>System</strong> (TCS) (<strong>VDL</strong> <strong>Bus</strong>)<br />

For a detailed description, see the Origin <strong>VDL</strong> <strong>Bus</strong> documentation supplied.<br />

15. Switch Traction Control <strong>System</strong> (TCS) (<strong>VDL</strong> <strong>Bus</strong>)<br />

For a detailed description, see the Origin <strong>VDL</strong> <strong>Bus</strong> documentation supplied.<br />

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Jonckheere<br />

Operation and use<br />

1.6 Left side - Lower panel<br />

1. Switch communication sleeping compartment *<br />

2. Push button start engine via extra batteries *<br />

3. Switch extra batteries *<br />

4. Push button front door<br />

5. Push button middle door<br />

6. Switch elevator *<br />

7. Exterior mirrors adjustment<br />

8. Cigar lighter<br />

* Optional<br />

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Operation and use<br />

Jonckheere<br />

1. Switch communication sleeping compartment (Optional)<br />

This switch allows the driver to communicate with the sleeping compartment,<br />

talking is via the microphone.<br />

This is a 3 position switch :<br />

- calling and talking<br />

- off<br />

- disconnecting<br />

2. Push button start engine via extra batteries (Optional)<br />

When your vehicle is provided with extra batteries, you can use this push button to<br />

start the engine via the extra batteries.<br />

3. Switch extra batteries (Optional)<br />

This switch activates the extra batteries (No start function).<br />

4. Push button front door<br />

Commanding this push button opens the front door. Commanding this push button<br />

again closes the door.<br />

5. Push button middle door<br />

Commanding this push button opens the middle door. Commanding this push button<br />

again closes the door.<br />

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Jonckheere<br />

Operation and use<br />

6. Switch elevator (Optional)<br />

This switch is the elevator’s main switch. So you need to command this switch first,<br />

then you can activate the elevator via the elevator command unit (from the outside,<br />

near the elevator).<br />

7. Exterior mirror adjustment<br />

With this command you can adjust the position of the exterior mirrors.<br />

Turn the button to the left to select the left hand side mirror.<br />

Turn the button to the right to select the right hand side mirror.<br />

When a rear view mirror has been selected, you can push the knob up and down<br />

and to the left and to the right to adjust the position of the mirror glass.<br />

8. Cigar lighter<br />

Push the cigar lighter in. When it is heated it pops back out automatically.<br />

Remove the lighter from its holder. The cigar lighter holder also serves as a 24 Volt<br />

connection, f.e. for an inspection lamp.<br />

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Operation and use<br />

Jonckheere<br />

1.7 Side panel<br />

1. Timer preheater *<br />

2. Handbrake<br />

3. Command route indicator *<br />

4. 12 Volt *<br />

5. Blocking Valve<br />

* Optional<br />

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Jonckheere<br />

Operation and use<br />

1. Timer preheater Webasto (Optional)<br />

The ”Digital Timer with 3 Time Settings” permits the heater to be switched on and off instantly,<br />

or automatically at 3 programmable starting times. The operating time of the heater can be<br />

preselected. Consequently it is possible to program 3 different heating programs according to<br />

your individual needs.<br />

Only one preset starting time at a time can be activated. When the ignition is switched on, the<br />

current time of the day and the day of the week are displayed on the timer.<br />

When the heater is in operation, the display and the buttons of the timer are illuminated.<br />

1 Memory location number<br />

2 Display: Time of day/preset time/ operating time/<br />

remaining operating time<br />

3 Display of day<br />

4 Equipment-on indicator/operation indicator/ coded<br />

signal fault diagnosis<br />

5 Button for time/day<br />

6 Button for preselected starting time<br />

7 Button for switching heater on and off instantly<br />

8 Reverse button for viewing operating time/<br />

remaining operating time<br />

9 Forward button<br />

Programmed Heater Operation<br />

Three memory locations numbered 1 to 3 are available. Each memory location can be assigned<br />

a given time together with the day of the week.<br />

Preselected Starting Times<br />

The preselected starting time is the time at which the heater switches itself on automatically.<br />

We recommend that memory locations 1 and 2 be used for presetting starting times within 24<br />

hours of setting the timer. Memory location 3 can be used for a starting time within the next 7<br />

days of setting the timer.<br />

Operating Time<br />

The period of time during which the heater is in operation is referred to as operating time. The<br />

heater remains in operation for as long as the operating time has been preset. Heater operation<br />

can be preselected for any time from at least 1 minute to a maximum of 120 minutes.<br />

Remaining Operating Time<br />

The remaining operating time refers to the period of time the heater still continues to remain in<br />

operation. It may be changed while the heater is in operation.<br />

Setting the Digital timer<br />

After the power has been connected, all symbols on the digital display are flashing. The time of<br />

the day and the day of the week must be set.<br />

All flashing symbols of the timer can be set by means of buttons and .<br />

If the buttons are not pressed within 5 seconds, the currently displayed time will be stored.<br />

When the buttons and are pressed for more than 2 seconds, the quick digit advance<br />

mode is activated.<br />

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Operation and use<br />

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Setting the time and day of the week<br />

1 Press button for more than 2 seconds: Time display flashes<br />

2 Press the or button: Set time of day<br />

Wait 5 seconds: The time is stored - Day of the week flashes<br />

3 Press the or button: Set day of the week<br />

Wait 5 seconds: Day of the week is stored<br />

Viewing the time<br />

With ignition “ON”:<br />

Continuous display of current time and day of the week<br />

With ignition ”OFF”:<br />

Briefly press button : Display of current time and weekday appears for 5 seconds<br />

Switching heater on for instant heater operation<br />

With ignition ”ON”:<br />

Press button : Heater is switched on (continuous operation) and continues to operate<br />

until button is pressed again or ignition is switched off<br />

With ignition ”OFF”:<br />

Press button : Heater is switched on for the preset operating time (the factory-set<br />

heater operating duration is 60 minutes)<br />

NOTE:<br />

If the ignition is switched off while the heater is in operation, the remaining operating time of<br />

5 minutes flashes on the display and the heater continues to operate for this period of time.<br />

Switching the heater off<br />

Press button : The heater starts its after-run cycle and is switched off thereafter<br />

Presetting operating duration<br />

1 Press button : Memory location number flashes<br />

2 Press the or button: Preset starting time<br />

Wait 5 seconds: Preset starting time is stored - Day of the week flashes<br />

3 Press the or button: Set day of the week<br />

Wait 5 seconds: Day of the week is stored<br />

The number of memory location remains on the display<br />

The timer is now in the programmed mode and switches the heater on at the preset time<br />

Recalling Preselected Times<br />

1 Press button until the desired memory location number is displayed<br />

2 Read off preset time<br />

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Jonckheere<br />

Operation and use<br />

Cancelling preset time<br />

1 Press button until no more memory location number is visible on the display.<br />

NOTE:<br />

We recommend that memory locations 1 and 2 be used for presetting starting times within<br />

24 hours of setting the timer. Memory location 3 can be used for a starting time within the<br />

next 7 days of setting the timer.<br />

By repeatedly pressing button , starting time 2 or 3 can be preset.<br />

Setting operating time<br />

Heater must be switched off<br />

1 Press button : Operating time flashes<br />

2 Press the or button: Setting operating time (between 1 and 120 minutes)<br />

Wait 5 seconds: Operating time is stored - The heater remains in operation for the preset<br />

time (except for continuous operation)<br />

Setting the remaining operating time<br />

Heater must be in operation<br />

1 Press button : Remaining operating time flashes<br />

2 Press the or button<br />

Wait 5 seconds: Remaining operating time is stored<br />

2. Handbrake<br />

For a detailed description, see the Origin <strong>VDL</strong> <strong>Bus</strong> documentation<br />

supplied.<br />

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Operation and use<br />

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3. Command route indicator (Optional)<br />

For a detailed description, see the manufacturer’s information supplied.<br />

4. 12 Volt (Optional)<br />

5. Blocking Valve<br />

For a detailed description, see the Origin <strong>VDL</strong> <strong>Bus</strong> documentation<br />

supplied.<br />

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Jonckheere<br />

Operation and use<br />

2. Driver’s seat<br />

For reasons of traffic safety it is imperative that the seat is not adjusted when the<br />

vehicle is moving.<br />

1. Seat cushion depth adjustment<br />

2. Seat angle adjustment<br />

3. Fore and aft adjustment<br />

4. Revolving mechanism *<br />

5. Damper adjustment<br />

6. Height adjustment<br />

7. Lumbar support<br />

8. Side shape adjustment<br />

9. Backrest adjustment<br />

10. Seat heating *<br />

Arm rests *<br />

* specials<br />

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Operation and use<br />

Jonckheere<br />

1 Seat cushion depth adjustment<br />

Pull button upwards: The seat cushion<br />

depth can be adjusted as required.<br />

Adjustable over a range of 60 mm in<br />

6 steps.<br />

2 Seat angle adjustment<br />

Relieve back rest.<br />

Seat angle adjustable from -6° to +10 °<br />

Pull lever -> the seat angle can be adjusted<br />

3 Fore and aft adjustment<br />

up to 200 mm, in increments of 10 mm.<br />

Pull lever -> the seat cushion can be<br />

adjusted<br />

4 Revolving mechanism *<br />

Press the button downwards. Released by revolving the seat.<br />

Rotation 50° to the left and 90° to the right.<br />

5 Damper adjustment<br />

The damper can be infinitely adjusted from soft to hard.<br />

6 Height adjustment<br />

Infinitely variable within a 100 mm range.<br />

Pull lever upwards-> upward adjustment<br />

Push lever downwards -> downward adjustment<br />

7 Lumbar support<br />

Infinite height and arch adjustment by means of pressure air.<br />

2 chamber system. Front key for lower chamber and rear key for upper chamber.<br />

+ chamber fills up<br />

- chamber is evacuated<br />

8 Side shape adjustment<br />

Individually adjustable side guides by means of two air pressure chambers.<br />

+ chamber fills up<br />

- chamber is evacuated<br />

9 Backrest adjustment<br />

Relieve back rest.<br />

Pull lever upwards. Lean back. Let go of the lever.<br />

10 Seat heating *<br />

Arm rests *<br />

* specials<br />

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Jonckheere<br />

Operation and use<br />

3. Storage space<br />

a. cupholder<br />

b. bottle holder<br />

c. pencil holder<br />

d. cupboard next to drivers seat<br />

e. storage underneath the centre dashboard console<br />

f. storage on top of dashboard<br />

g. storage on top of fridge lid<br />

h. fridge<br />

a<br />

b<br />

c<br />

d<br />

d<br />

e<br />

e<br />

f<br />

g<br />

h<br />

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Operation and use<br />

Jonckheere<br />

4. Digital clock<br />

Your vehicle is equipped with a digital clock mounted in the front canopy.<br />

This digital clock still functions even if the main switch is turned off. The digital clock lights up if the<br />

main switch is activated.<br />

Time set :<br />

The clock can be set by pushing with a pen, in the little holes next to the display :<br />

• upper opening : quick regulation<br />

• lower opening : slow regulation<br />

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Jonckheere<br />

Operation and use<br />

5. Doors<br />

The door mechanisms are all according to the European Directive EC 2001/85 legislation.<br />

5.1 Entry Door<br />

Operation from outside :<br />

- Opening : via the top push button (a) in the door handle<br />

- When door is open (or opening), a control lamp on the<br />

dashboard will light up<br />

- Closing : via same push button (a) in the door handle<br />

- Door can be locked with key.<br />

Operation from inside :<br />

- Via push button on the dashboard<br />

- Opening only possible when speed is lower than 3 km/h<br />

- When door is open (or opening), a control lamp on the<br />

dashboard will light up<br />

- Closing : via same push button on the dashboard<br />

There is a safety device on the door that will make the<br />

door re-open in case a person or thing is trapped in<br />

between (as of 150 Newton).<br />

With the lower push button (b) you can open/close the<br />

centre door. (see next page)<br />

Emergency operation (c) :<br />

See Chapter Safety and emergency procedures<br />

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Operation and use<br />

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5.2 Centre door<br />

Operation from outside :<br />

- Opening : via the lower push button (b) in the front door<br />

handle<br />

- When door is open (or opening), a control lamp on the<br />

dashboard will light up<br />

- Closing : via same push button (b) in the front door<br />

handle<br />

- Door can be locked with key.<br />

front door handle<br />

Operation from inside :<br />

- Via push button on the dashboard<br />

- Opening only possible when speed is lower than 3 km/h<br />

- When door is open (or opening), a control lamp on the<br />

dashboard will light up<br />

- Closing : via same push button on the dashboard<br />

There is a safety device on the door that will make<br />

the door re-open in case a person or thing is trapped<br />

in between (as of 150 Newton).<br />

When the door is open, and you release the handbrake in<br />

order to start driving, the driver is warned by a buzzer and<br />

a warning symbol on the dashboard.<br />

With the upper push button (a) you can open/close the<br />

front door. (see previous page).<br />

Emergency operation (c) :<br />

See Chapter Safety and emergency procedures<br />

centre door handle<br />

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Operation and use<br />

6. Toilet<br />

On this kind of vehicle can be provided with two toilet versions.<br />

- Shades toilet<br />

- Thetford toilet<br />

6.1 Shades toilet<br />

- To Switch the toilet On:<br />

Engage the WC switch (right side - lower panel) on the dashboard.<br />

(when the vehicle engine is running)<br />

- Toilet Interior Light<br />

Entering the toilet automatically illuminates the light and toilet engaged<br />

light if fitted. The light will extinguish shortly after leaving the toilet.<br />

- To Flush The Toilet:<br />

Depress the flush button once. A timed action opens the valve and rinses the bowl with a<br />

set quantity of water. Should a further flush be required, wait for the flush cycle to complete<br />

then depress the button again.<br />

(When the HYDROFLUSH holding tank is full, the dashboard LED will illuminate and<br />

power to the flush pump will be cut. Emptying the holding tank will restore power)<br />

(When the WC water supply tank is empty the dashboard LED will illuminate and power to<br />

both the handwash and flush pumps will be cut. Re-filling the WC supply tank will restore<br />

power.)<br />

- To Wash Your Hands:<br />

Depress the handwash button<br />

once to dispense a set amount of water.<br />

(When the WC water supply tank is empty the dashboard LED will illuminate and power to<br />

both the handwash and flush pumps will be cut. Re-filling the WC supply tank will restore<br />

power.)<br />

- In Case of Emergency:<br />

Depressing the red alarm button will alert the driver.<br />

- Toilet Extractor Fan:<br />

The toilet extractor fan is energised when the cubicle is on.<br />

- To Operate The Hand-Drier:<br />

To start the cycle push the button on the front. The unit stops automatically<br />

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Operation and use<br />

Jonckheere<br />

Worktop Servery<br />

- To Switch The Servery On:<br />

Start the vehicle engine and engage the Servery Master switch<br />

on the dashboard.<br />

(The engine needs to be running to operate the servery. Press the vehicle accelerator pedal<br />

twice so the red battery symbol on the main dashboard lights is extinguished )<br />

- HYDROCALOR Water Heater<br />

When the servery switch is on the Power LED the toilet worktop display panel will<br />

illuminate and the Hydrocalor water heater will start to warm up.<br />

After approximately 30 minutes the Hot Drinks LED on the toilet worktop display panel will<br />

illuminate to indicate the hot water has reached its optimum serving temperature.<br />

- To Dispense The Hot Water:<br />

Depress the red button mounted on the cubicle worktop to dispense the amount of water required<br />

(When the drinking water supply tank is empty the dashboard LED will illuminate and<br />

power to the drinks pump will be cut. Re-filling the Drinking water supply tank will restore<br />

power.)<br />

6.2 Thetford toilet<br />

- To flush<br />

- Depress the flush button (a).<br />

Note: Do not depress the flush button when the unit is empty.<br />

- Wash stand<br />

By pressing the black button on the lower side of the washstand<br />

you activate the waterpump of the wash stand.<br />

Signalisation<br />

- When the toilet is free, the green symbol (a) lightens<br />

- When the toilet is occupied, the red symbol (b)<br />

lightens.<br />

Filling the water tanks and draining the tanks : see Chapter Maintenance<br />

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Jonckheere<br />

Operation and use<br />

7. Audio-Video<br />

The standard audio video equipment is the Blaupunkt Professional Line coach system with a<br />

DVD-slot. Please refer to the separate Blaupunkt manual(s) for the operating instructions.<br />

The driver microphone is fixed to the driver’s<br />

seat headrest.<br />

Optional items :<br />

Blaupunkt TravelPilot EX-V <strong>Coach</strong> Professional with CLX 01 Multimedia Display<br />

Blaupunkt DVC 03 C DVD Changer<br />

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Operation and use<br />

Jonckheere<br />

The standard monitor in the front is the<br />

Blaupunkt 17’” LCD Premium Design.<br />

Optional monitors in the offside centre of the coach :<br />

Blaupunkt 15" Premium Design or<br />

Blaupunkt 15" Premium Flip Down<br />

Reversing camera : the optional reversing camera is<br />

a Mekra with image on the Blaupunkt CLX 01 display.<br />

This can be in combination with a Blaupunkt Travelpilot<br />

GPS-system. The reversing camera picture will<br />

appear when the vehicle is put in reverse gear.<br />

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Jonckheere<br />

Operation and use<br />

8. Passenger seats :<br />

8.1. Fainsa GALA 970 or 1000<br />

The reclining mechanism of the seat back is activated<br />

by pulling the handle (E) on the seat edge upwards<br />

and push the seatback backwards.<br />

When a passenger leaves the seat and leaves the<br />

seatback in its reclined position the seatback will<br />

automatically come back to its upright position thanks<br />

to an intelligent reclining mechanism.<br />

The gangway and centre armrests simply disappear<br />

inside the seat when pushed backwards.<br />

It is also very easy to pull back the armrests in their<br />

original position.<br />

All seats are equiped with two or three point seatbelts.<br />

See Chapter Safety and emergency procedures<br />

The seats are equiped with :<br />

A Cupholder<br />

B Handgrip with clothing hook<br />

C Magazine net<br />

D Footrests<br />

These footrests have three positions and come<br />

back to the upright position when a passenger<br />

takes their feet of.<br />

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8.2. Vogel<br />

The reclining mechanism of the seat back is activated<br />

by pushing the button (E) on the seat edge while<br />

pushing the seatback backwards.<br />

Push the button (E) - without pushing the seatback<br />

and the seatback will come back to its upright position.<br />

By pushing button (F) you can move the gangway seat<br />

horizontally.<br />

Lift the gangway armrests into the fixed position.<br />

To release the armrest, lift the armrest a little bit,<br />

and then push it downwards into its rest position.<br />

All seats are equiped with two or three point seatbelts.<br />

See Chapter Safety and emergency procedures<br />

The seats are equiped with :<br />

A Clothing hook<br />

B Folding table<br />

C Magazine net<br />

D Footrests<br />

These footrests have three positions.<br />

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Jonckheere<br />

Operation and use<br />

9. Passenger service units<br />

The passenger service units in the overhead rack<br />

above each seat are equiped with :<br />

- Individual reading lights (1) with an on/off switch (2).<br />

- The air outlets (4) are individually adjustable.<br />

- The button marked “stop” (3) is a hostess call button<br />

and will make a warning light lit up on the dashboard.<br />

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10. Ventilation hatches<br />

The vehicle is equiped with two ventilation hatches.<br />

X :<br />

Two black handles (one on each side) in<br />

order to open or to close the hatch<br />

manually.<br />

Y :<br />

Emergency hammer behind the red<br />

protection cover.<br />

The hatches have the following possibilities :<br />

- (a) closed<br />

- (b) front tilt (fresh air flow)<br />

- (c) rear tilt (venting)<br />

- (d) straight up<br />

- as emergency exit hatch<br />

- Push the handle upwards, in order to open<br />

the ventilation hatch.<br />

- Pull the handle downwards, in order to close<br />

the ventilation hatch.<br />

- To obtain the straight up position, push both<br />

handles upwards.<br />

- Emergency exit : see Chapter Safety and<br />

emergency procedures<br />

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Jonckheere<br />

Operation and use<br />

11. Luggage compartment flaps (oval locks)<br />

The flaps of the lugge compartment can be<br />

opened / closed by means of the oval locks.<br />

11.1 Opening / Closing of the flaps<br />

• To open the flap, just lift the lower part<br />

of the oval lock, you will hear the clicking<br />

of the locking system, then pull the flap<br />

towards the open position.<br />

• To close the flap, you can use the upper<br />

part of the oval lock to pull the flap<br />

downwards.<br />

The opening of the flap goes easily.<br />

When you feel some resistance<br />

while opening the flap, do not use<br />

too much force, as you might<br />

damage the oval lock.<br />

Check if the oval lock is in the open<br />

position (see next page)<br />

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11.2 Locking / Unlocking of the flaps<br />

The flaps can be locked by means of a key.<br />

Optional the vehicle can be equiped with a<br />

central locking system.<br />

11.2.1 Locking with a key<br />

• Lift the small lid on the right side of the lock.<br />

Now you can check the position of the lock:<br />

- horizontal position : open<br />

- vertical position : locked<br />

• Insert the key and turn it 90° clockwise or<br />

anti-clockwise in order to open or to close<br />

the lock.<br />

horizontal position : open<br />

1.2.2 Locking with central locking<br />

vertical position : locked<br />

• The locks must be in the vertical position.<br />

• The driver can lock / unlock the flaps by<br />

means of a switch on the dashboard<br />

In case of emergency (or when the<br />

central locking system fails), you<br />

can use an emergeny procedure to<br />

open the flaps : See Chapter<br />

Safety and emergency procedures<br />

52


Jonckheere<br />

Safety and emergency procedures<br />

Safety and emergency procedures<br />

1. Doors . . . . . . . . . . . . . 54<br />

2. Ventilation hatches - emergency exit. . . . . . . 55<br />

3. Emergency operation luggage flaps (central locking system) . 56<br />

4. First aid box . . . . . . . . . . . . 58<br />

5. Fire extinguisher . . . . . . . . . . . 58<br />

6. Emergency hammers . . . . . . . . . . 58<br />

7. Safety belts . . . . . . . . . . . 59<br />

8. Emergency procedures . . . . . . . . . 60<br />

53


Safety and emergency procedures<br />

Jonckheere<br />

1. Doors<br />

The door mechanisms are all according to the European Directive EC 2001/85 legislation.<br />

Emergency operation from outside :<br />

- Emergency opening can be done by pulling the red<br />

handle (c) in the door panel. The air is dumped and the<br />

door can be pushed open.<br />

- A control light on the dashboard will light up and a buzzer<br />

will sound.<br />

Emergency operation from inside :<br />

- Emergency opening can be done by first breaking the<br />

lead seal to open the plastic cover on top of the door<br />

panel, then you can turn the red handle (d) clockwise.<br />

The air is dumped and the door can be pushed open.<br />

- A control light on the dashboard will light up and a<br />

buzzer will sound.<br />

When the door is locked with a key (from the outside),<br />

it can be unlocked from the inside by turning the black<br />

knob (e) anti-clockwise<br />

To close the door after an emergency opening : first turn<br />

the red handle back in its original position, then command<br />

the push button on dashboard.<br />

There is a safety device on the door that will make the door<br />

re-open in case a person or thing is trapped in between<br />

(as of 150 Newton).<br />

When the speed is higher than 3 km/h, the centre door<br />

is locked.<br />

54


Jonckheere<br />

Safety and emergency procedures<br />

2. Ventilation hatches - emergency exit<br />

If any emergency occurs, it may be possible that you<br />

have to leave the vehicle via the emergency exits.<br />

In order to use the ventilation hatches as an emergency<br />

exit, you’ll have to break the glass.<br />

- Remove the small red protection cover, by<br />

putting a finger in the hole of the red cover.<br />

- Remove the emergency hammer.<br />

- Break the glass pane in the free area above<br />

the emergency hammer support.<br />

- Push the inner cover on the vehicle’s roof, using<br />

both hands. Like this you get the maximum exit<br />

opening.<br />

ATTENTION DANGER !!<br />

USE ONLY IN CASES OF EMERGENCY<br />

55


Safety and emergency procedures<br />

Jonckheere<br />

3. Emergency operation luggage flaps (central locking system)<br />

In case of emergency or when the central locking system fails,<br />

you can open the locks with a key.<br />

Emergency operation :<br />

- Insert the key (the key is in vertical position when using the<br />

central locking system - see page 52)<br />

- Turn the key 90° to the right - in horizontal position.<br />

(leave the key in the keyhole)<br />

- Open the flap by operating the rocker handle, while you hold<br />

the key in the horizontal position (90°)<br />

- Return the rocker handle in its neutral position, while you<br />

hold the key in the horizontal position (90°)<br />

- Return the key in the 0° position (vertical position) and<br />

remove the key.<br />

56


Jonckheere<br />

Safety and emergency procedures<br />

Resetting luggage flap lock<br />

If, after an emergency operation, the lock does not catch<br />

in the lock plate the lock can be reset.<br />

- Turn the key 90° to the right (toward the horizontal position)<br />

and return the key in the 0° position (vertical position)<br />

without operating the rocker handle.<br />

Always check, before departure (after an<br />

emergency operation), the functioning of the<br />

locking mechanism<br />

57


Safety and emergency procedures<br />

Jonckheere<br />

4. First aid box<br />

Your vehicle is equiped with a first aid box. As the emplacement<br />

of this first aid box can differ from one vehicle to another. This is<br />

why we advise the driver to check the position of the first aid box<br />

when driving the bus for the first time.<br />

5. Fire extinguisher<br />

Your vehicle is equiped with a fire extinguisher. As the emplacement<br />

of this fire extinguisher can differ from one vehicle to another. This is<br />

why we advise the driver to check the position of the fire extinguisher<br />

when driving the bus for the first time.<br />

Ensure that the conditioning of the fire extinguisher is checked annually.<br />

If the fire extinguisher is used it must be refilled (or replaced) as soon<br />

as possible.<br />

6. Emergency hammers<br />

Your vehicle is equiped with five emergency hammers.<br />

Two in the front half and two in the rear half of the coach<br />

and one at the rear window.<br />

The hammers are fixed with a steel wire.<br />

58


Jonckheere<br />

Safety and emergency procedures<br />

7. Safety belts<br />

All seats are equiped with two or three point seatbelts.<br />

A “Fasten Seatbelt” sign is lit on the front canopy of the vehicle.<br />

In certain countries it is compulsory to wear<br />

seatbelts when the vehicle is in motion.<br />

Fastening<br />

Insert the clip into its housing. When a clear click is heard,<br />

the belt is fastened. It is important for safety reasons that<br />

the belt fits snugly against the body.<br />

The belt must not be crooked or twisted.<br />

The hip belt must sit low (ie not above the stomach).<br />

Unfastening<br />

Push in the red knob on the housing. Ensure that inertia<br />

belts are rolled up without the belt being twisted.<br />

Locking inertia belts<br />

Normally inertia belts are free to move.<br />

The belt locks because of :<br />

- Pulling the belt out too fast<br />

- Braking and accelerating, and when the vehicle tilts<br />

excessively to one side<br />

- On bends<br />

Inspection<br />

Check regularly that the belts are in good condition.<br />

Locking function of inertia reel belts can be checked by<br />

giving them a short tug.<br />

The belt should lock and not be able to be withdrawn.<br />

59


Safety and emergency procedures<br />

Jonckheere<br />

8. Emergency procedures<br />

Even a vehicle in good condition may be involved in an emergency, a breakdown or an<br />

accident. This almost inevitably leads to dangerous traffic situations, since the vehicle may not<br />

come to rest in a safe location.<br />

The behaviour of the driver can contribute a great deal to damage limitation. Situations vary too<br />

much for a standard solution to be given, but there are common features and the following<br />

rules can generally be applied:<br />

• First ensure your own safety then that of the passengers.<br />

• Calm the passengers.<br />

• Watch out for the other traffic.<br />

• Be careful where you stand and walk.<br />

• Watch out for the release of hazardous substances.<br />

• Act quickly and decisively, but remain calm and avoid panic reactions.<br />

• Prevent accidents and the escalation of accidents.<br />

• Ensure that other road users are warned, for example by hazard warning lights, the vehicles<br />

own lighting, the hazard triangle or similar.<br />

• Switch off the engine and turn off the master switch.<br />

• Prepare fire extinguishers if appropriate, extinguish any fires which may break out.<br />

Notify the emergency and rescue services if necessary.<br />

Assist any injured persons.<br />

60


Jonckheere<br />

Maintenance<br />

Maintenance<br />

1. General . . . . . . . . . . . . . 62<br />

2. Maintenance checklist . . . . . . . . . 63<br />

3. Windscreenwasher tank . . . . . . . . 65<br />

4. Door rubbers . . . . . . . . . . . 65<br />

5. Ventilation hatches . . . . . . . . . . 65<br />

6. Adjusting front lights . . . . . . . . . . 66<br />

7. Toilet / Water systems . . . . . . . . . . 67<br />

8. Climatisation filters . . . . . . . . . . 73<br />

9. Water preheater Webasto . . . . . . . . . 78<br />

10. Air conditioning . . . . . . . . . . . 78<br />

11. Maintenance of side flap locks . . . . . . . . 79<br />

12. Cleaning the body work . . . . . . . . . 80<br />

13. Touching up paintwork . . . . . . . . . 82<br />

14. Interior maintenance . . . . . . . . . . 83<br />

61


Maintenance<br />

Jonckheere<br />

1. General<br />

The durability, safety, depreciation and reliability of the vehicle is to a large extent dependent<br />

on the way it is cared for and on the regular performance of the maintenance prescribed by<br />

<strong>VDL</strong> Jonckheere and by <strong>VDL</strong> <strong>Bus</strong>.<br />

The driver's driving style and his/her care of the vehicle have a direct influence on the vehicle's<br />

condition.<br />

The driver can often give the workshop information which is valuable for good maintenance.<br />

The vehicle should be maintained at the intervals given in this manual and in the Origin <strong>VDL</strong><br />

<strong>Bus</strong> documentation<br />

However if the vehicle has to operate in dusty areas or under difficult conditions the frequency<br />

of maintenance should be increased.<br />

The maintenance discussed under this heading refers to activities the driver himself/herself<br />

can carry out.<br />

A checklist is provided listing the points to be covered by the driver.<br />

62


Jonckheere<br />

Maintenance<br />

2. Maintenance checklist<br />

Also check the <strong>VDL</strong> <strong>Bus</strong> Origin documentation for the maintenance operations<br />

on the Origin <strong>VDL</strong> <strong>Bus</strong> part<br />

Sides<br />

• Check the closure of all side flaps Daily<br />

Front<br />

• Check windscreen and headlamp washer reservoirs (see page 65) Weekly<br />

• Check condition of windscreen wipers Weekly<br />

• Check the mirrors (condition and functioning) Daily<br />

Interior<br />

• Check seats or secure mounting and covers or damage and soiling Weekly<br />

• Check seat belt security and reel mechanisms Weekly<br />

• Check if first aid kit, emergency hammers and fire extinguishers are present Daily<br />

• Check if doors, emergency exits and emergency valves open and close Daily<br />

• Check door rubbers (see page 65)<br />

Roof<br />

• Check if ventilation/emergency hatches open and close (see page 65) Daily<br />

Electrical system<br />

• Check all exterior lights (parking lights, main and dipped beam, Brake lights, Daily<br />

fog lamps, reversing lights, clearance lights, registration plate lights, indicators<br />

and alarm lights) (see page 66)<br />

• Check all interior lighting (main lights, dashboard, reading lamps and Daily<br />

entry lighting)<br />

• Check dashboard instruments and signal lamps for operation and correct Daily<br />

signal before and after starting<br />

• Check operation of windscreen wash/wipe and horn Daily<br />

Toilet / Water system<br />

• Daily maintenance Shades toilet (see page 68)<br />

• Weekly maintenance Shades toilet (see page 69)<br />

• Quartely maintenance Shades toilet (see page 69)<br />

• Daily maintenance Shades worktop servery (see page 70)<br />

• Six monthly maintenance Shades worktop servery (see page 70)<br />

• Draining tank Thetford toilet (see page 71)<br />

In freezing conditions<br />

• Drain water tank, coffee machine and WC water supply (see page 67) Daily<br />

• Windscreen washer antifreeze in reservoir Daily<br />

• Antifreeze in chemical toilet Daily<br />

63


Maintenance<br />

Jonckheere<br />

Ventilation - heating - Airconditioning<br />

• Clean ventilation / heating / airconditioning filters (see page 73)<br />

• Clean the water filter (see page 76)<br />

• Check water preheater Webasto (see page 78)<br />

• Check airconditioning (see page 78)<br />

Body work (+ bottom side)<br />

• Clean body work (see page 80)<br />

• Check mud flaps<br />

• Clean the interior (see page 83)<br />

64


Jonckheere<br />

Maintenance<br />

3. Windscreen wash tank<br />

You can find the windscreen washer<br />

tank near the batteries (below the drivers<br />

compartment)<br />

• Check the screenwash reservoir and<br />

fill if necessary.<br />

• Add screen-clean in summer.<br />

• Add anti-freeze screen clean in winter.<br />

4. Door rubbers<br />

Rubbers become stiff through the years. If you do not treat these rubbers, the sealing of the<br />

doors will decrease. By treatening the rubbers they stay flexible.<br />

Do not use any vaseline (petroleum jelly), as this product freezes in winter. We advise you to<br />

use a silicon spray.<br />

Frequency : - during the summer : every 6 months<br />

- during the winter : every month<br />

5. Ventilation hatches<br />

The ventilation hatches are almost maintenance free. Nevertheless it is advisable that when<br />

the winter period begins, you treat the sealing rubbers with a silicon spray.<br />

It is also advisable to check the functions of the ventilation hatches, like opening, closing,<br />

sealing, solidity, etc . . . . . , meanwhile you need to remove dirt from the sealing rubbers.<br />

65


Maintenance<br />

Jonckheere<br />

6. Adjusting front lights<br />

- To adjust the front lights you don’t need<br />

to open the corner parts.<br />

- Always use a headlight aiming tester.<br />

a. Main beam<br />

b. Trafficator + position light<br />

c. Fog light<br />

d. Driving light<br />

- adjustment of main beam (a) and<br />

driving light (d) :<br />

- screw A1 and/or A2 : vertical adjustment<br />

- screw B : horizontal adjustment<br />

- adjustment of fog light (c) :<br />

- screw C : vertical adjustment<br />

66


Jonckheere<br />

Maintenance<br />

7. Toilet / Water systems<br />

The owner of the vehicle is at all times responsible for the quality of the water<br />

used in the vehicle.<br />

In order to reduce to a minimum the development of legionella bacteria, the following issues need<br />

to be considered:<br />

Main water tank:<br />

• Flush once a month with a disinfectant.<br />

Extra (drinking-) water tank<br />

• In case of scale formation in the tank, it should be cleaned according to the aforementioned<br />

method.<br />

Water conduits<br />

As the hosepipes are rinsed out while cleaning the tank, a visual inspection of the hosepipes<br />

while filling the water tank should be sufficient.<br />

Connected devices<br />

• The temperature of the water heater should be adjusted to the maximum temperature<br />

(±85 °C). Along with cleaning the tanks and the pipes, this will minimize the risk of infection.<br />

7.1 Shades toilet<br />

Toilet Cleaning<br />

The toilet housing is manufactured from Glass Reinforced Plastic (GRP) with high gloss interior<br />

surfaces and lightly textured exterior surfaces, both of which can be washed down using a mild<br />

detergent. The use of a caustic or abrasive material is not recommended to clean internal or<br />

external surfaces.<br />

Toilet Bowl Cleaning<br />

The toilet bowl is also manufactured from GRP and can be cleaned using a stiff brush with a<br />

nonabrasive, anti-bacterial detergent.<br />

Internal Litter Bin<br />

The toilet features a re-usable waste sack, located inside the vanity under the sink. The sack<br />

is attached to the vanity with velcro.<br />

External Litter Bin<br />

The toiletaisle side cover features a re-usable waste sack fitted to the inside of the bin door.<br />

The sack is attached to the door with velcro.<br />

67


Maintenance<br />

Jonckheere<br />

Soap Dispenser<br />

To re-fill, press the lower release button and flip the front cover up. Draw out the internal soap<br />

bottle, refill, re-fit and close the cover<br />

Toilet Roll<br />

It is recommended that a high biodegradable paper is used at all times<br />

The toilet roll holder is incorporated into the vanity service door located below the sink.<br />

The spindle is sprung loaded into the recess and is simply remove by pushing to one side<br />

Do not use domestic type toilet paper as this will clog the Hydroflush valve and<br />

tank due to its stronger construction.<br />

Cleaning Worktop Servery<br />

The drinks worktop is manufactured from Glass Reinforced Plastic (GRP) with an easy clean<br />

surface which can be washed down using a mild detergent.<br />

The use of a caustic or abrasive material is not recommended.<br />

Daily Routine Toilet Maintenance<br />

• Prior to the vehicle entering service the holding tank should be charged with an additive to<br />

sanitise the effluent.<br />

• The recommended product is Shades Super Sani ECO, a formaldehyde-free sachet with a<br />

water soluble membrane which can be purchased in 8 gram and 16 gram sachets. A single<br />

16 gram (or two 8 gram) sachet contains enough formula for the capacity of the holding tank<br />

and will function for a maximum of three days.<br />

To apply: 1. Ensure the holding tank is empty.<br />

2. Check the tank evacuation valve is closed<br />

3. Check the WC supply tank is full.<br />

4. Switch on power to the toilet<br />

5. Press the flush button to open the toilet valve and drop the complete sachet<br />

into the holding tank.<br />

Caution<br />

Do not open the sachet or drop into the WC Supply Tank as this also supplies water<br />

to the handbasis<br />

• It is recommended that the WC supply tank is drained and the holding tank is emptied at the<br />

end of every day<br />

The WC master switch should be turned off when the vehicle is static (parked),<br />

to reduce the risk of battery drain if any components are left on.<br />

68


Jonckheere<br />

Maintenance<br />

Weekly Routine Toilet Maintenance<br />

• Check extractor fan function by holding a single sheet of toilet paper in front of the chrome<br />

grille. The air flow should draw the paper towards the grille.<br />

• Inspect the security of the faucet, door hinges and toilet seat lid. Check the operation of the<br />

toilet door and lock function. Test alarm button function.<br />

• Remove vanity access door, check electrical and plumbing connections for security and leaks.<br />

• Check water flows through the handwaste faucet is smooth and constant.<br />

• Clean dust and fluff from AIRCALOR inlet vents using a vacuum cleaner with crevice attachment.<br />

Quartely Routine Toilet Maintenance<br />

• Carry out weekly routine<br />

• Flush out holding tank with clean water. (the holding tank must be empty and the vehicle<br />

positioned so the holding tank evacuation valve is over a sewage drainage point)<br />

To flush out: 1. Switch on the toilet<br />

2. Connect a hosepipe to a mains water supply.<br />

3. Depress the flush button once to open the pneumatic slide valve at the bottom<br />

of the bowl.<br />

4. When the valve opens, insert the end of the hosepipe down through the bowl,<br />

into the holding tank. When the valve closes the hose will be held into position<br />

by the paddle. The air pressure will not crush the pipe.<br />

5. Turn on the water to the hose pipe and fill the holding tank, being careful not<br />

to overfill.<br />

6. Switch off the water to the hose, press the flush button to open the valve and<br />

remove the hose pipe.<br />

7. Open the evacuation valve to empty the water from the holding tank.<br />

• Lubricate holding tank evacuation valve. (to be carried out immediately after flushing through<br />

the holding tank).<br />

Undo the four fixing bolts holding the soil valve assembly together and remove the main body<br />

section. Lubricate the slide paddle using lithium grease or similar so the open/close operation<br />

is smooth. Replace the valve body and bolt together. Do not over tighten as this will restrict the<br />

operation of the valve.<br />

• Clean out the extractor fan grille using a vacuum cleaner with a small crevice attachment.<br />

69


Maintenance<br />

Jonckheere<br />

Daily Routine Worktop Servery Maintenance<br />

• It is recommended that the drinking water supply tank is drained daily.<br />

• The Servery Master switch should be turned off when the vehicle is static (parked), to<br />

reduce the risk of electrical damage, 'spiking', created by the alternator when the engine is<br />

initially started.<br />

Six Monthly Routine Worktop Servery Maintenance<br />

• Inspect security of the faucet, button and indicator LED display panel.<br />

• Unscrew the four fixing knobs holding the cubicle aisle cover and remove. Check electrical and<br />

plumbing connections for security and leaks.<br />

• Check that the water flow through the faucet is smooth and constant.<br />

• Sterilise drinking water tank and system.<br />

Unscrew the four fixing knobs holding the toilet aisle cover and remove HYDROFILTER from<br />

system. To remove just simply disconnect from the Push-Fit fittings either side.<br />

Sterilise tank using a proprietary product, being sure to follow the manufacturers instructions.<br />

An access hatch is provided in the top of the drinking water tank. Please note that you will need<br />

to purge the 5 litres of water contained in the Hydrocalor (keep hot button depressed for 1 to 1.5<br />

minutes)<br />

• Replace HYDROFILTER.<br />

As protection against scaling and to improve the quality of the water a filter (HYDROFILTER) is<br />

installed. This filter has a limited life and to avoid blockage it is essential to replace at 6 monthly<br />

intervals.<br />

Prior to fitting, connect new Hydrofilter to a potable water supply and flush through in direction<br />

of arrow until water runs clear.<br />

Winterisation<br />

If the vehicle is to be parked in zero or sub-zero temperatures, it is imperative that all water<br />

containers are completely drain beforehand. This also applies to the HYDROCALOR if it has<br />

not been in daily use<br />

Ensure the centre grey cable to the HYDROCALOR centre signal terminal is removed when<br />

the unit is empty and replaced only when the unit is re-filled.<br />

Note : No warranty claims will be accepted on any winter damaged parts.<br />

Jump Starting<br />

When jump starting the vehicle, please ensure that both the dashboard master Switches WC<br />

and are off.<br />

70


Jonckheere<br />

Maintenance<br />

7.2 Thetford toilet<br />

- To evacuate<br />

When the max. level (red mark, FULL) on the indicator<br />

lens (b) is reached, you must empty the tank.<br />

Park the vehicle in an appropriate<br />

place before cleaning the toilet<br />

- Open the hatch at the lower side of the toilet<br />

- Open the valve (c)<br />

- Pull the drain valve underneath the toilet unit.<br />

(see picture)<br />

Do not forget to close the drain valve again<br />

after the draining.<br />

- When the tank is empty, close the valve again<br />

- Refill the tank :<br />

- Fill the tank with water until the indicator (b)<br />

shows a level a little above the blue mark<br />

(CHARGED).<br />

- Add eight ounces (236.56 cc) of Aqua Kem 4<br />

Concentrated, (for more explanation about<br />

this product see further)<br />

- Winterizing<br />

For winter use, replace one half of the charge water<br />

with an approved plastic pipe anti-freeze.<br />

- Product<br />

Aqua Kem 4 Concentrated Holding Tank Deodorant<br />

(see photo)<br />

New thick, non-rip formulation - starts working instantly -<br />

Controls odours - Fresh pleasant scent - Compatible<br />

with all sanitation systems - Biodegradable - Septic tank<br />

safe - helps keep holding tank clean and fresh -<br />

2L bottle (Jonckheere No. 241.101.015)<br />

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Maintenance<br />

Jonckheere<br />

Filling the water tank(s)<br />

You need to fill the water tanks via the<br />

luggage compartment :<br />

- directly via the filler opening of the water<br />

tank<br />

- via the filler hoses<br />

72


Jonckheere<br />

Maintenance<br />

8 Climatisation filters<br />

8.1 Front heater<br />

Cleaning the filters : (at least every 2 months or each 15.000 km)<br />

- The front can be fully opened, like this<br />

you have full access to the front heater<br />

(see page 90).<br />

- Remove the 4 bolts (A), in order to<br />

loosen the filter frame (B).<br />

- After removing the filter frame (B),<br />

you can easily remove the filter (C) for<br />

cleaning or replacement if necessarry.<br />

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Maintenance<br />

Jonckheere<br />

8.2 Air conditioning<br />

Cleaning the intake filters : (at least every 2 months or each 15.000 km)<br />

- Access through the intake grids (A)<br />

(on both sides in the luggage racks).<br />

- Open the intake grids (A) (on both sides).<br />

- Remove the clamps (B).<br />

Now the filter (C) can be removed for<br />

cleaning or replacement if necessarry.<br />

74


Jonckheere<br />

Maintenance<br />

Cleaning the roof unit filters : (at least every 2 months or each 15.000 km)<br />

- Access through the roof unit, open the<br />

cover on both sides by removing the<br />

bolts<br />

Use the rod to keep the hood of<br />

the roof unit open.<br />

- Now you have full access to remove<br />

the filter (A).<br />

- Remove the filter (A) for cleaning or<br />

replacement if necessarry.<br />

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Maintenance<br />

Jonckheere<br />

8.3 Roof heating (optional)<br />

Cleaning the water filter :<br />

- This filter is cleaned in the factory just<br />

before delivering the vehicle to the<br />

customer.<br />

It is recommended to clean this filter<br />

again after 500 to 1000 kms.<br />

Hereafter we recommend to clean it<br />

every 3 months at least.<br />

- Close the valve (A) above the filter.<br />

- Unscrew the filter body (B) and clean<br />

the filter with clear water.<br />

76


Jonckheere<br />

Maintenance<br />

8.4 Clean the filter gauze<br />

In order to keep the air conditioning unit functioning well, it is important to respect the service<br />

intervals.<br />

There are several ways of cleaning the filter gauze:<br />

- With compressed air<br />

Blow the dust out of the filter gauze.<br />

Take care: always blow from the cleanest side to the most filthy side.<br />

A : Air<br />

C : Clean<br />

F : Filter gauze<br />

I : inner side = less filthy side<br />

O : outer side = most filthy side<br />

- In the shower (for instance in your hotel room)<br />

Clean the filter gauze with the shower head using warmish water.<br />

Take care: always spray from the cleanest side to the most filthy side.<br />

- Washing the filter gauze<br />

It is also possible to wash the filter gauze in a warmish soapy water.<br />

Please do not use an abrasive soap, rather use a detergent like the one you use for<br />

washing your dishes.<br />

Never wring out the filter gauze in order to let it dry quicklier. Rather shake it out.<br />

Damaged filter gauze needs to be replaced immediately.<br />

It is recommended to always have a spare set of filter gauze in the vehicle (especially for<br />

journeys of several days).<br />

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Maintenance<br />

Jonckheere<br />

9. Water preheater Webasto (option)<br />

At least once a year (preferably before the winter)<br />

- Check the battery terminals on oxidation<br />

- Replace the filter element in the fuel filter:<br />

- close the fuel cock (A)<br />

- remove the fuel filter<br />

- replace the filter element<br />

Advice:<br />

We advise to activate the water preheater Webasto every month for some 10 to 15 minutes<br />

when the engine is cold (also during the summer)<br />

This way a lot of difficulties can be avoided at the beginning of the winter.<br />

10. Air Conditioning<br />

Advice:<br />

We advise to activate the Airco every month (for at least 30 minutes) (also during the<br />

winter)<br />

This way a lot of difficulties can be avoided at the beginning of the summer.<br />

Notice: When the interior temperature is lower than the set temperature of the Airco, you’ll<br />

have to increase the interior temperature (otherwise the Airco can’t function).<br />

Attention : General safety regulations and environmental protection<br />

- Coolant and coolant fumes are harmful to health!<br />

- Avoid every contact.<br />

- Wear safety glasses and gloves! If skin or eyes do get touched by coolant, then call<br />

immediately for a doctor.<br />

- Don’t let gaseous coolant escape in closed spaces - danger of suffocation.<br />

- Exhaust the coolant with an exhauster!<br />

- Soldering or welding parts of the installation or near to it, isn’t allowed, even if the<br />

coolant has been removed - danger of explosion and intoxication.<br />

- Don’t clean parts of the installation with a steamcleaner.<br />

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Jonckheere<br />

Maintenance<br />

11. Maintenance of side flap locks<br />

11.1 Flaps with square key locks<br />

It is recommended to blow out the square key<br />

locks with compressed air in order to remove the<br />

dirt.<br />

Don’t use too much grease when you lubricate<br />

these locks, because dirt easily sticks into the<br />

grease. And after a while this could give difficulties<br />

when opening or closing these locks.<br />

11.2 Flaps with handgrip locks<br />

11.2.1 Maintenance<br />

- open the flap<br />

- remove the round covers at the rear of the<br />

flap (in order to get access to the locks)<br />

- lubricate the locks (on both sides of the flap)<br />

with an oilcan.<br />

11.2.2 Adjustment<br />

* You can check these locks:<br />

- when the flap is open, push both locks<br />

manually into their closing position<br />

(see fig)<br />

- command the handgrip handle (as you<br />

would do to open the flap)<br />

- both locks must jump open at the same<br />

time<br />

- if not you will have to adjust them<br />

* Adjustment:<br />

- remove the round covers<br />

- adjust by pressing (or by enlarging) the<br />

loop of the connecting bars (see fig.)<br />

- check the adjustment again<br />

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Maintenance<br />

Jonckheere<br />

12. Cleaning the body work<br />

Washing<br />

Wash the vehicle as soon as it is dirty in winter as salt and dampness easily may cause corrosion.<br />

Remove bird droppings as soon as possible from the paintwork! Bird droppings contain<br />

substances which attack and discolour paintwork. The discolouration can not be polished away.<br />

Always wash the vehicle in a suitable place.<br />

You can wash the vehicle as follows:<br />

Hand washing<br />

• Carefully hose off the soiling from the bottom side of the vehicle (wheel arches, around<br />

mudflaps etc.).<br />

• Hose down the whole vehicle to loosen the dirt. Avoid spraying directly into locks.<br />

• Wash the vehicle using a sponge, with or without a cleaning agent. Use lukewarm water for<br />

preference, but avoid hot water.<br />

• Dry the vehicle with a clean, soft chamois.<br />

Washing with a high pressure jet washer.<br />

Take care that the spray head of the jet washer does not come closer than 30 cm from the<br />

coachwork. Also, avoid spraying into or near the locks of the various hatches and doors and<br />

the engine compartment.<br />

Cleaning in a vehicle washing machine.<br />

The vehicle can be washed quickly and simply in a vehicle washing machine.<br />

Bear in mind however that the vehicle washing machine cannot clean the vehicle as carefully<br />

and effectively as you can with a sponge and water. The car-wash brushes cannot reach into<br />

all areas.<br />

Before entering the vehicle washing machine, ensure that any extra equipment is properly<br />

secured, or it may be pulled loose by the brushes.<br />

Only wash the vehicle in a vehicle washing machine with clean brushes.<br />

It is not recommended to use a vehicle washing machine for the first few<br />

months as the paint layers may not have sufficiently hardened.<br />

It may be necessary to remove the mirrors, in order to prevent damage<br />

(see next page)<br />

Cleaning agents<br />

Car shampoo, or 5 - 10 cl ordinary washing-up liquid to 10 litres of water.<br />

Spotting on aluminium may be removed with car polish.<br />

Never use polishing paste or steel wool.<br />

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Jonckheere<br />

Maintenance<br />

Waxing and polishing<br />

You should wax and polish the vehicle if you find that the paint has lost its gloss and normal<br />

washing doesn't restore the original gloss.<br />

Normally the vehicle exterior will need polishing only after a year. You may apply wax before<br />

then. Wash and dry the vehicle well before polishing or waxing.<br />

Remove asphalt and tar spots with turpentine.<br />

Stubborn marks may be removed with a fine car paint polish.<br />

There are many brands of polymer wash materials on the market. These are easy to work with<br />

and give a hard and very glossy surface which protects the paint against oxidation, dirt and<br />

dulling.<br />

Removing the mirrors (before cleaning in vehicle washing machine)<br />

We advise you to remove the mirrors when<br />

you want to clean your coach in a vehicle<br />

washing machine. Because otherwise the<br />

mirrors can be damaged.<br />

This model of mirrors can be removed very<br />

easily.<br />

To remove the mirrors :<br />

- while one person holds the mirror, another<br />

person must knock carefully at the lower<br />

part with a rubber hammer, in order to<br />

move the mirror upwards.<br />

To mount the mirror (after the cleaning service) :<br />

- position the mirror above the mirror sliding<br />

support;<br />

- slide the mirror into the sliding support<br />

- knock carefully on top of the mirror with a<br />

rubber hammer to ensure that it is inserted<br />

completely<br />

- check if the mirror is fixed in the sliding<br />

support<br />

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Maintenance<br />

Jonckheere<br />

13. Touching up paintwork<br />

General<br />

Paint damage on metal parts must be dealt with without delay to prevent rust formation.<br />

It is advisable to check the paintwork regularly, perhaps after each wash, to touch up any<br />

possible damage.<br />

Small spots and scratches can be touched up with a paintbrush.<br />

Larger areas of paint damage require special equipment and expertise. It may be advisable to<br />

have more major damage repaired by a specialist workshop.<br />

Minor scratches and stone damage<br />

If the chipping caused by stones has not penetrated to the metal, and undamaged paint is still<br />

present, you may paint directly over the spot, after polishing to remove dirt.<br />

If the chipping has penetrated to the metal you must proceed as follows.<br />

• Sand the damage area down to the metal and remove sharp paint edges with a sharp knife.<br />

• Use a rust removal agent on the metal, wait for several minutes and then wash well with<br />

water. Then rub dry. (this treatment is not needed on plastic substrates).<br />

• Stir the primer well and apply it.<br />

• When the primer has dried apply the top coat with a brush.<br />

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Jonckheere<br />

Maintenance<br />

14. Interior maintenance<br />

General<br />

Remove soiling as soon as possible before it has dried in.<br />

Soiling should be dissolved away, rather than rubbed, scraped or removed with a hard brush.<br />

Always work from the edge of the soiling towards the middle.<br />

Cleaning upholstery<br />

The fabric upholstery of the seats can generally be cleaned with soap and water or detergent<br />

solution.<br />

With difficult stains like oil, ice-cream and shoe-polish, a special cleaning agent may be used.<br />

Follow the cleaning agent manufacturer's instructions.<br />

Use solvent cleaners sparingly. Excessive use of solvents may damage the foam plastic filling<br />

of the seats.<br />

Cleaning curtains and seat covers<br />

Curtains and seat covers can normally be washed in cold water.<br />

If they are soiled they can be washed at 30 °C.<br />

Bleach should not be used.<br />

Use of washing powders may cause discolouration.<br />

To keep colours uniform all curtains or covers should be washed together. Brushing covers is<br />

not recommended.<br />

Cleaning plastic<br />

Plastic parts should be cleaned with a lukewarm solution of synthetic cleaning agent.<br />

Avoid the use of trichloroethylene, petrol and similar materials on plastics.<br />

Cleaning carpets<br />

Soak up as much as possible with clean cloths.<br />

Vacuum around the affected area to avoid spread.<br />

Dampen the affected areas with textile cleaning agent on a clean cloth. Soak up the cleaning<br />

agent with a dry cotton wad. Repeat the process until the soiling is gone.<br />

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Maintenance<br />

Jonckheere<br />

84


Jonckheere<br />

Running repairs<br />

Running repairs<br />

1. General . . . . . . . . . . . . . 86<br />

2. Electricity box . . . . . . . . . . . 87<br />

3. Replacing fuses . . . . . . . . . . 88<br />

4. Replacing light bulbs . . . . . . . . . . 88<br />

5. Replacing of interior lights . . . . . . . . . 91<br />

6. Replacing of light bulbs in passenger service units . . . 92<br />

7. De-aeration of the sprinkler system . . . . . . . 93<br />

8. Towing . . . . . . . . . . . . . 94<br />

9. Spare wheel . . . . . . . . . . . . 95<br />

10. Opening / Closing the front . . . . . . . . 96<br />

85


Running repairs<br />

Jonckheere<br />

1. General<br />

Even if your care of the vehicle is exemplary, problems may still arise, such as a flat tyre, blown<br />

bulb or similar, which you will have to repair to continue the journey.<br />

Safety<br />

Before attempting to carry out repairs you must first ensure your own safety<br />

and that of the passengers. Stop the vehicle in a safe place and if necessary<br />

have the passengers assemble in a safe place near the vehicle.<br />

Safety vest<br />

When doing emergency repairs always wear a safety vest (it is a legal requirement in some<br />

countries) supplemented as necessary with other means of marking.<br />

Cleanliness<br />

A clean working environment is of great importance when carrying out repairs, to prevent giving<br />

rise to the need for further repairs to damage caused by unnecessary contamination.<br />

A clean and tidy work environment also improves safety<br />

Also, you should leave the working area in the same condition as you found it.<br />

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Jonckheere<br />

Running repairs<br />

2. Electricity box<br />

The electricity box (E) is located in the middle of the vehicle, in the luggage compartment and is<br />

accessible via the flap behind the front axle. The box is mounted against the ceiling of the luggage<br />

compartment and hinging down.<br />

Position of the electricity box :<br />

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Running repairs<br />

Jonckheere<br />

3. Replacing fuses<br />

General<br />

If an electrical component fails to operate this may be because a fuse has burned out due to<br />

temporary overload.<br />

The vehicle's fuses are in the electricity box (see previous page).<br />

Look in the fuse list supplied to see which fuse is to be checked.<br />

The fuse list is located in the electro boxes.<br />

Pull the fuse straight out and look inside to see<br />

if the bent wire is burned out.<br />

Replace if necessary with a new fuse of the<br />

same colour code and capacity. The amperage<br />

is stated on the fuse.<br />

Never replace a blown fuse with<br />

one of a higher capacity.<br />

If fuses in the same location burn out repeatedly,<br />

there is a failure in the electrical installation<br />

and the vehicle must be taken to a workshop<br />

for inspection.<br />

4. Replacing light bulbs<br />

General<br />

Never touch the glass of bulbs with the fingers. Traces of grease, oil or other contaminants will<br />

adhere to the glass, shortening the life of the bulb. When the contaminants become damp they<br />

will attack the reflector.<br />

Use the packaging to protect the glass from your fingers.<br />

Check the headlight alignment whenever the headlamp bulbs are replaced.<br />

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Jonckheere<br />

Running repairs<br />

4.1 Front<br />

Open the corner parts by pulling lever (g). Like<br />

this the corner parts are unlocked, and can be<br />

opened manually.<br />

Via the open corner parts, you have full access<br />

to replace the light bulbs.<br />

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Running repairs<br />

Jonckheere<br />

4.2 Rear<br />

In order to replace the rear light bulbs, open the<br />

rear flap.<br />

Now you have access to the rear lights via the<br />

engine compartment in order to replace the lamps<br />

To replace the light bulbs in the top lights, you<br />

need to remove the red polyester part. This can<br />

be done easily by removing the two screws on<br />

the upper side, then you can remove the red<br />

polyester part from its mounting support, and you<br />

have full access to the light bulbs.<br />

90


Jonckheere<br />

Running repairs<br />

5. Replacing of interior lights<br />

- On both end of the plexi cover there are<br />

connection parts, first remove these<br />

connection parts, by pressing them<br />

breadthwise.<br />

- Now you can remove the plexi cover also<br />

by pressing it breadthwise.<br />

Now the interior lighting is easily accessible.<br />

- It comprised fluorescent lamps and<br />

the night lighting (see picture below).<br />

- This night lighting is a light bulb with a blue<br />

cover, this blue cover can easily be<br />

removed by pressing it.<br />

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Running repairs<br />

Jonckheere<br />

6. Replacing of light bulbs in passenger service units<br />

Above the passengers seats (into the luggage racks), there are provided passenger service<br />

units in which air nozzles, reading lights and loudspeakers are mounted.<br />

To replace a switch or a lamp, you have to remove the unit from the luggage rack :<br />

- You can remove the service unit by putting a<br />

screwdriver in the seam between the<br />

luggage rack and the service unit.<br />

- Once the service unit is removed you have<br />

full access to the rear, and you can easily<br />

replace a lamp or a switch (or a loudspeaker).<br />

92


Jonckheere<br />

Running repairs<br />

7. De-aeration of the sprinkler systems<br />

The water tank of the windscreen washers is<br />

placed below the drivers compartment, near<br />

the batteries, access via the battery flap.<br />

Contents of the water tank : 20 Litres<br />

When a water tank has been empty, you will<br />

have to de-aerate the sprinkler system.<br />

- Open the battery flap.<br />

- Disconnect the water hose just before the<br />

one-way valve (see picture - marked with<br />

the arrow).<br />

- Command the water sprinklers (from the<br />

dashboard) until water sprinkles out of the<br />

water hose.<br />

While the water sprinkles out of the water<br />

hose, reconnect the hose to the one-way<br />

valve.<br />

Attention :<br />

Make sure to fill the tanks (especially in winter)<br />

with a freeze-free water solution in order to<br />

prevent the nozzles from freezing.<br />

Check the functioning of the sprinkler systems<br />

from time to time.<br />

93


Running repairs<br />

Jonckheere<br />

8. Towing<br />

A vehicle with passengers<br />

inside must not be towed<br />

Safety<br />

Always use a towing clevis, except in an<br />

emergency. Keep the speed to a maximum<br />

of 40 km/h in these circumstances.<br />

A towing eye is supplied with each coach.<br />

Driving speed must always be matched to<br />

the conditions.<br />

The drive shafts must always be uncoupled<br />

from the differential when towing over long<br />

distances to prevent damage to the gear box<br />

Fitting the towing eye<br />

A towing eye is supplied with each coach.<br />

There are provided sockets in the front and<br />

in the rear to mount the towing eye.<br />

In the front:<br />

The socket is mounted behind the font bumper.<br />

Remove the small panel (see page 96)<br />

Remove the rubber protecting stop<br />

now the towing eye may be screwed into the<br />

socket<br />

In the rear:<br />

The socket is mounted below the rear bumper.<br />

Remove the rubber protecting stop.<br />

Now the towing eye may be screwed into the<br />

socket.<br />

Screw the towing eye in as far<br />

as possible<br />

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Jonckheere<br />

Running repairs<br />

9. Spare wheel<br />

The spare wheel is on a carrier under the<br />

front of the vehicle.<br />

It is accessible via the front panel of the<br />

vehicle and can be released after unbolting<br />

the fixation bolts which are accessible via a<br />

floor trap in the floor platform adjacent to<br />

the driver.<br />

After you have released the spare wheel<br />

from its carrier :<br />

- Remove the small panel from the front<br />

(see page 96)<br />

- Raise the vehicle to its highest level (see<br />

Original <strong>VDL</strong> <strong>Bus</strong> documentation supplied).<br />

This temporary height adjustment gives<br />

you more ground clearance.<br />

- Now drive backwards to get full access<br />

to the spare wheel.<br />

Check first that the spare wheel is<br />

in a usable condition and inflate to<br />

the correct pressure.<br />

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Running repairs<br />

Jonckheere<br />

10. Opening / Closing the front<br />

This front is specially designed to give you full access to the front of your vehicle.<br />

A few steps are needed in order to open the front.<br />

- First you must remove the small panel (a)<br />

- Pull the lever (b) downwards (back of<br />

the small panel).<br />

- The small panel is now unlocked, but it is<br />

still secured by a chain (c).<br />

- Remove the security chain (c).<br />

- Now you can easily remove the small<br />

front panel (a).<br />

96


Jonckheere<br />

Running repairs<br />

- In order to remove the big front panel (d),<br />

you first need to remove the wiper arms.<br />

- Remove the 3 inner hexagon bolts (e)<br />

- Open the corner parts (f) (left and right),<br />

by pulling the lever (g), like this the corner<br />

parts are unlocked, open the corner parts<br />

manually.<br />

- When the corner parts are opened you can<br />

command the levers (h) which secure the<br />

big front panel<br />

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Running repairs<br />

Jonckheere<br />

- For the final step you need a second<br />

person,who holds the big front panel<br />

while the first person commands the<br />

central lever (i)<br />

- Now the big front panel is completely<br />

unlocked, and you can remove it.<br />

- Like this you have full access to the front<br />

of your vehicle<br />

Closing the front<br />

- Position the big front panel, and push it till you hear the clicking of the 3 locks (on both sides<br />

and in the middle).<br />

- Re-bolt the 3 hexagon bolts<br />

- Mount the wiper arms<br />

- Close the corner parts<br />

- Position the small front panel (in the hinge supports)<br />

- Secure the small front panel with the chain<br />

- Close the small front flap (till you hear the clicking of the lock)<br />

98


Jonckheere<br />

Identification<br />

Identification<br />

1. Identification of the vehicle . . . . . . . . . 100<br />

99


Identification<br />

Jonckheere<br />

1. Identification of the vehicle<br />

In order to identify your vehicle more easily in case of maintenance and repair issues, we<br />

advise you to fill out the box at the bottom of this page with the specific details of your vehicle.<br />

This information can either be found on the<br />

technical filling card or the identification plates<br />

which are mounted against the side of the<br />

electricity box in the centre luggage compartment.<br />

This data is of vital importance if you want to<br />

contact the <strong>VDL</strong> Jonckheere After Sales<br />

Department and will enable them to find all<br />

the necessary information concerning your<br />

vehicle.<br />

Body number of vehicle : . . . . . . . . .<br />

Chassis type : . . . . . . . . . . . .<br />

Chassis number : . . . . . . . . . .<br />

100


Jonckheere<br />

Technical data<br />

Technical data<br />

1. Vehicle dimensions . . . . . . . . . . 102<br />

2. Fuel tank & Adblue tank . . . . . . . . . 104<br />

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Technical data<br />

Jonckheere<br />

1. Vehicle dimensions<br />

1.1 JHD<br />

Width<br />

: 2.550 mm<br />

Height<br />

: 3.660 mm<br />

Interior saloon height : 1.930 mm<br />

102


Jonckheere<br />

Technical data<br />

1.2 JSD<br />

Width<br />

: 2.550 mm<br />

Height<br />

: 3.820 mm<br />

Interior saloon height : 2.080 mm<br />

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Technical data<br />

Jonckheere<br />

2. Fuel Tank & AdBlue Tank<br />

The fuel tank (F) is above the front axle. The capacity is approx. 715 litres (optional a fuel tank<br />

with a capacity of 900 litres can be mounted instead). The filling point is behind the small flap.<br />

(optional an extra filling point at the other side of the vehicle can be provided, like this the bus<br />

can be filled with fuel from either side of the vehicle).<br />

The AdBlue tank (A) (capacity : 45 litres) is in front of the front axle and can be filled from the<br />

nearside. The filling point is behind the small flap.<br />

104


Jonckheere<br />

Subject index<br />

A<br />

AdBlue Tank 104<br />

Air Conditioning 78<br />

Audio 45<br />

C<br />

Central locking 27<br />

Centre door 42<br />

Cleaning the body work 80<br />

ClimaAire 18<br />

Climatisation filters 73<br />

Control lights 24<br />

D<br />

Dashboard 10<br />

De-aeration of the sprinkler systems 93<br />

Digital clock 40<br />

Disconnection busstop request 13<br />

Door rubbers 65<br />

Doors 41, 54<br />

Drivers light 12<br />

Driver’s seat 37<br />

Drivers window 26, 27<br />

E<br />

Electricity box 87<br />

Emergency exit 55<br />

Emergency hammers 58<br />

Emergency operation luggage flaps 56<br />

Emergency procedures 53, 60<br />

Entry Door 41<br />

Environment 7<br />

Exterior mirror adjustment 31<br />

F<br />

Fire extinguisher 58<br />

First aid box 58<br />

Front : opening / closing 96<br />

Front lights - Adjusting 66<br />

FrontAire 20<br />

Fuel Tank 104<br />

Fuses 88<br />

G<br />

Guide light 16<br />

H<br />

History 3<br />

I<br />

Identification of the vehicle 100<br />

Interior lights - Replacing 91<br />

Interior maintenance 83<br />

L<br />

Light bulbs - Replacing 92<br />

Light bulbs - replacing 88<br />

Luggage bay lights 12<br />

Luggage compartment flaps 51<br />

M<br />

Maintenance checklist 63<br />

Maintenance of side flap locks 79<br />

Mobile telephones 6<br />

N<br />

Night lighting 12<br />

P<br />

Passenger seats 47<br />

Passenger service units 49<br />

R<br />

Reading lights 12<br />

S<br />

Safety belts 59<br />

Safety procedures 53<br />

Safety requirements 5<br />

Saloon lighting 13<br />

Seat belts 16<br />

Spare wheel 95<br />

Storage space 39<br />

T<br />

Timer preheater Webasto 33<br />

Toilet 43<br />

Touching up paintwork 82<br />

Towing 94<br />

V<br />

Vehicle dimensions 102<br />

Ventilation hatches 50, 55, 65<br />

Video 45<br />

W<br />

Warning symbols 4<br />

Warranty conditions 7<br />

Water preheater Webasto 78<br />

Water system 67<br />

Windscreen wash tank 65<br />

105


Subject index<br />

Jonckheere<br />

106

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