2010 METRIC PRODUCTS - Torq Distribution

SPORT 

DIRT 

CRUISER 

2010 

METRIC 

PRODUCTS

At Vance & Hines we strive, everyday, 

to give you products that evoke 

pride of ownership. During the design 

process we look at each product 

and ask, “would we be proud to own 

this for our own motorcycle, does it 

perform, does it sound perfect?” If the 

answers are yes, we put the product 

into production. 

Every single employee here at Vance 

& Hines shares a common bond: 

to make the best products for your 

motorcycle, and we are very proud of 

that fact. We wake up every morning 

with a commitment to providing you 

with quality, value, technology and 

innovation beyond our competition, 

way beyond. For over 30 years we 

have been committed to this cause. 

Our success in accomplishing this goal 

is the reason that Vance & Hines is a 

leader among exhaust manufacturers 

in the country. 

The coming year will certainly have its 

challenges. American business must 

focus on quality and value to survive 

in today’s economy. Here at Vance & 

Hines we get it; so we set out to give 

you more for your dollar. For 2010 we 

have numerous new products that 

feature value as well as quality, like 

our CS One Sportbike line, our all new 

Ti Pro Dirt slip-on and our Twin Slash 

Metric Cruiser line. 

As you flip through these pages you 

will witness our commitment and 

dedication to you, our customer. 

Without a doubt 2010 is our best line 

up ever, quality and value that simply 

cannot be beat. 

Ride safe. 

Available in Chrome/Stainless 

Head Pipe Only 

Is Slip-on Only 

Is Full System 

Has optional Spark Arrestor 

Has 94 db insert 



Is Blue Proof 

Has Oxygen Sensors 

Has Power Chamber 

Has optional Quiet Baffles 

Has Fuelpak Applications 

Available in Black 

Look for these technology 

logos to help you find just 

what you are looking for, 

be it a full system, head 

pipes and/or slip-ons. 

If you would like more 

information or would like to 

find the nearest dealer for 

an up close and personal 

look at the line, visit: 

www.vanceandhines.com

INDEX 

SPORTBIKE PAGES 03-14 

OFFROAD PAGES 15-22 

METRIC PAGES 23-42 

FUELPAK PAGES 43-44 

APPLICATIONS PAGES 45-50 

2


SPORT 

PRODUCTS 

4

SPORTBIKE 

TAPERED 

SUPER SPORT SlIP-ons 

The CS One line is the newest 

generation of sportbike exhausts from 

Vance & Hines, a brand born and 

bred at the racetrack. Using stainless 

steel construction and with either 

a polished finish or black ceramic 

coating, the CS One line blends 

performance and style to enhance 

the best selling performance bikes on 

the road today. You can’t argue with 

our racing legacy, we’ve been doing 

it for over 30 years and this CS One 

line pays homage to our tried, tested 

and true winning history. 

The Supersport category represents 

the highest levels of performance for 

production motorcycles, and the CS 

One line has been carefully engineered 

to extract additional power out of these 

highly tuned machines, while at the 

same time improving their rideability. 

CS One Dual Undertail Slip-ons 

on Yamaha YZF-R1 

www.vanceandhines.com www.facebook.com/vanceandhines (800) 592-2529

aPPlicaTIOns 

HONDA SUPER SPORT 

34505 CBR1000RR* (08-2010) 

44505 CBR1000RR* (08-2010) 

44503 CBR600RR (09-2010) 

34503 CBR600RR (07-08) 

KAWASAKI SUPER SPORT 

33505 Ninja ZX-14 (08-2010) 

43505 Ninja ZX-14 (08-2010) 

72-101-15 Ninja ZX-14 Headers (08-2010) 

33503 Ninja ZX-10RR (08-2010) 




33507 Ninja 250R (08-09) 

43507 Ninja 250R (08-09) 

*Includes Secondary Chamber 

CS One Tapered Black Slip-on 

on Kawasaki Ninja ZX-6RR 

CS One Single Black Slip-on 

on GSX-R1000 

Vance & Hines 13861 Rosecrans Ave., Santa Fe Springs, CA 90670 

6

SPORTBIKE 

SINGLE UNDERTAIL 

SUPER SPORT SlIP-ons 

With attention not only given to 

performance, the CS One line is also 

acoustically engineered to produce 

a more aggressive yet controlled 

exhaust note to enhance the 

pleasure of spirited sport riding, while 

keeping sound levels at a responsible 

level. Case in point, the CS One 

application for 2008-10 Honda 

CBR1000RR is one of the only 

aftermarket exhausts available that 

utilizes a secondary chamber under 

the chassis to moderate sound levels 

while producing power gains. 

CS One Tapered Stainless Slip-on 

on Honda CBR1000RR With Secondary Chamber 


aPPlicaTIOns 

SUZUKI SUPER SPORT 

32515 Hayabusa (08-09) 

42515 Hayabusa (08-09) 

32519 Hayabusa (99-07) 

73-107-15 Hayabusa Headers (08-09) 

32521 GSX-R1000 (09) 

42521 GSX-R1000 (09) 

32517 GSX-R1000 (07-08) 

42517 GSX-R1000 (07-08) 

73-108-16 GSX-R1000 Headers (09) 

73-104-16 GSX-R1000 Headers (07-08) 

32503 GSX-R750/600 (08-09) 

42503 GSX-R750/600 (08-09) 

YAMAHA SUPER SPORT 

35505 YZF-R1 (09-2010) 

45505 YZF-R1 (09-2010) 

35507 YZF-R6 (2010) 

45507 YZF-R6 (2010) 

35503 YZF-R6 (07-09) 

45503 YZF-R6 (07-09) 


on Kawasaki Ninja 250R 

CS One Single Undertail Slip-on 

on Honda CBR600RR 


8

SPORTBIKE 

SINGLE AND DUAL 

SPORT TOURING SlIP-ons 

The Sport Touring segment is 

known for yielding the best balance 

of performance and comfort, but 

adding a little extra power is never a 

bad thing. The CS One line provides 

these more subdued performance 

bikes with a more free flowing 

exhaust setup that opens up their 

performance and gives them a little 

more growl for the road. 


on Kawasaki Concours 14 


aPPlicaTIOns 

KAWASAKI SPORT TOURING 

43511 Concours 14 (09-2010) 

43515 Ninja 650R* (09) 

43513 Versys* (09) 

SUZUKI SPORT TOURING 

43511 SV650S/SF (04-09) 



on Kawasaki Ninja 650R With Secondary Chamber 


on Suzuki SV650SF 


10

SPORTBIKE 

URBAN BRAWLER 

URBan SLIP-ONS 

The Urban or Streetfighter bike is all 

about raw attitude and a philosophy 

to take the motorcycle back to its 

basic and essential roots. And this 

requires an exhaust that puts function 

at the forefront. The stainless steel 

construction of the CS One slipon 

is ideal for its lightweight and 

proven durability. Furthermore, the 

CS One muffler cores are designed 

and dyno tested to enable the 

engine to maximize its function; to 

produce strong and usable power. 

And its edgy and compact styling 

perfectly capture the zeitgeist of the 

streetfighter culture. 

CS One Dual Undertail Stainless Slip-ons 

on Ducati Monster 


aPPlicaTIOns 

DUCATI URBAN 

30507 Ducati Monster 696/1100/1100S (08-09) 

40507 Ducati Monster 696/1100/1100S (08-09) 

KAWASAKI URBAN 

43517 Z1000 (2010) 

43519 ER-6n* (09) 

SUZUKI URBAN 

42523 SV650 (04-09) 


CS One Black Slip-on 

on Kawasaki ER-6n With Secondary Chamber 

Urban Brawler Slip-on 

on Kawasaki Z1000 


12

SPORTBIKE 

ComPETITIOn SERIES 

The Competition Series Exhaust 

system is designed to achieve 

peak power on stock and 

modified engines. Constructed of 

high quality, lightweight stainless 

steel. With features such as 

tapered head pipes, tuned length 

megaphone, full merge collector, 

slip fit collector joints with four dual 

swivel end retention springs and 

an O2 sensor port, you will get 

maximum performance for your 

motorcycle and leave everyone 

around you behind. 

Competition Series 4-2-1 

on Suzuki Hayabusa 


aPPlicaTIOns 

KAWASAKI COMPETITION SERIES 

72-101-2 ZX-14 (06-08) 

SUZUKI COMPETITION SERIES 

73-101-2 Hayabusa (99-08) 

73-104-2 GSX-YZF-R1000 (07-08) 

73-106-2 GSX-YZF-R1000 (05-06) 

73-102-1 Pro Stock (4-into-1) 

YAMAHA COMPETITION SERIES 

74-102-2 YZF-R1 (04-06) 


on Suzuki GSXR-1000 


on Yamaha R1 


14


OFFROAD 


16

OFFROAD 

TI-PRO SLIP-ON 

Created for factory racing, the 

Ti-Pro was put to the meticulous 

standards only the top riders in the 

world demand. This system delivers 

the bottom hit your four-stroke 

machine craves and will continue 

to improve horsepower and torque 

throughout the RPM range. This 

mid pipe and muffler design will 

significantly save weight over the 

stock system. Designed to meet the 

94dB sound requirement. Factory 

racing team performance delivered to 

you. Optional head pipes available in 

stainless or titanium. 

Ti-Pro Slip-on 

on Yamaha YZ250F 


NEW aPPlicaTIOns 

KTM TI-PRO SLIP-ON 

17153 450 SX (2010) 

17153 450 EXC/XC-W (08-2010) 


SUZUKI TI-PRO SLIP-ON 

2175 RM-Z450 (09-2010) 

12171 RM-Z250 (2010) 

YAMAHA TI-PRO SLIP-ON 

15187 YZ450F (2010) 

15173 YZ250F (09-2010) 

For prior year fitments flip to the application 

chart on pages 46-47 

Optional Head Pipe 


on KTM 450 EXC 


18

OFFROAD 

TI-PRO SLIP-ON 

Created for a factory race team, 

the Ti-Pro was put to the meticulous 

standards only the top riders in the 

world demand. This system delivers 

the bottom hit your four-stroke 

machine craves and will continue 

to improve horsepower and torque 

throughout the RPM range. This 

mid pipe and muffler design will 

significantly save weight over the 

stock system. Designed to meet the 

94dB sound requirement. Factory 

racing team performance delivered to 

you. Optional head pipes available in 



on Kawasaki KX450F 


aPPlicaTIOns 

HONDA TI-PRO SLIP-ON 

14195 CRF450R (09-2010) 

14193 CRF250R (2010) 

KAWASAKI TI-PRO SLIP-ON 

13191 KX450F (09-2010) 






on Honda CRF250R 


20

OFFROAD 

XCR 

Versatility reigns with a removable 

spark arrestor to allow for 96dB 

riding on park trails or tearing up the 

track with the optional competition 

ring for maximum top end power. 

With durable high temperature 

packing, the muffler mounts directly 

to the factory head pipe by way 

of a lightweight stainless steel TIG 

welded mid-pipe, demonstrating the 

XCR sacrifices nothing in quality while 

delivering the most cost effective 

solution for awesome performance. 

Optional head pipes available in 


XCR Slip-on 

on Honda CRF450R 


aPPlicaTIOns 

HONDA XCR SLIP-ON 


14173 CRF450X (06-2010) 

14191 CRF250R (2010) 

14163 CRF250X (04-2010) 


KAWASAKI XCR SLIP-ON 

13167 KLR650 (93-2010) 

13177 KX450X (09-2010) 


KTM XCR SLIP-ON 


17151 450 EXC/XC-W (08-2010) 

SUZUKI XCR SLIP-ON 

12177 RM-Z450 (09-2010) 

12171 RM-Z250 (2010) 

YAMAHA XCR SLIP-ON 

15163 YZ450F (2010) 

15161 YZ250F (09-2010) 

15177 WR450F (07-2010) 

15175 WR250F (07-2010) 




XCR Slip-on 

on Yamaha Raptor 


22


CRUISER 


24

CRUISER 

BIG RADIUS PC 2-inTO-2 

There is not a single product on the 

market that can compete with the 

style, performance and “perfect” 

sound of Big Radius PC for the 

Raider, Warrior and V Star 950. By 

incorporating our proprietary Power 

Chamber technology we have 

revolutionized metric cruiser exhaust 

design by giving you increased midrange 

power and less noise. To be 

honest, we wouldn’t call it noise as 

much as the perfect sound. 

Big Radius 2-into-2 

on Yamaha V Star 950 


aPPlicaTIOns 

YAMAHA BIG RADIUS PC 2-INTO-2 

26501 Raider (08-2010) 

18525 Warrior (02-09) 

18527 V Star 950 (09-2010) 


on Yamaha Raider 


26

CRUISER 

BIG RADIUS 2-INTO-1 

Vance & Hines is going to change 

the way you look at 2-into-1 exhaust 

systems. Traditionally viewed as the 

kind of pipe merely designed for 

performance, Big Radius 2-into-1 

breaks the mold, delivering whiteknuckle 

performance with the style 

that has won over the motorcycle 

aftermarket. Incorporating blue-proof 

technology across the entire length 

of the pipe, Big Radius 2-into-1 will 

keep its showroom finish whether 

at the dragstrip or on the boulevard. 

Includes mounts for factory O2 

Sensors. 


on Yamaha Raider 


aPPlicaTIOns 

YAMAHA BIG RADIUS 2-INTO-1 

28501 Raider (08-2010) 


28

CRUISER 

twin slash slIP-ons 

For arguably the most stylish 

execution to come out of the Honda 

cruiser line, Vance & Hines has 

developed just the right exhaust 

system to match. PC Twin Slash is 

a slip-on exhaust system, integrating 

Vance & Hines proprietary Power 

Chamber technology, designed to 

improve performance throughout the 

powerband, and styled with dual 

mufflers encased with 3” twin slash 

heat shields. 

PC Twin Slash Slip-ons 

on Honda Fury 


aPPlicaTIOns 

HONDA PC TWIN SLASH SLIP-ON 

18421 Fury (09-2010) 

YAMAHA TWIN SLASH 2-1 SLIP-ON 


Twin Slash Round Slip-on 

on V Star 950 


30

CRUISER 

twin slash SLIP-ONS 

The perfect dual exhaust for the 

latest premium models in Kawasaki’s 

touring line-up, Vance & Hines Twin 

Slash Round slip-on mufflers open 

up the performance of the Vulcan 

1700cc liquid cooled v-twin with a 

throaty exhaust note and classy 

twin slash signature end treatment. 

Compatible with 2009 Vulcan 1700 

Voyager and Nomad models, Twin 

Slash Round’s 4” muffler canister can 

be fitted with an optional quiet insert. 

Twin Slash Slip-ons 

on Kawasaki Vulcan 1700 Nomad 


aPPlicaTIOns 

KAWASAKI TWIN SLASH SLIP-ON 

18371 Vulcan 1700 Voyager (09) 

18371 Vulcan 1700 Nomad (09) 


32

CRUISER 

BIG SHOTS 

To get your metric V-twin the deep big 

twin rumble it should have, Big Shots 

are the answer. Maintain the intimidating 

look of a 2-into-2 system while 

achieving the performance advantages 

that come with a 2-into-1 race system. 

Big Shots and Big Shots Staggered 

feature our proprietary Power Chamber design 

which uses the volume of both mufflers to 

increase horsepower and torque. With slash-cut 

mufflers and 2-1/2” head pipe heat shields, you’ll 

also get the sharp impressive styling that’s a 

hallmark of the Vance & Hines brand. 

poWERSHOTS 

Powershots feature two 2-1/2” 

muffler bodies, dual power chambers, 

a single chrome 360° heat shield 

and unique dual-staggered, twinlayered 

slash-cut end tips. Hidden 

under the heat shields, the Power 

Chamber crossover system uses the 

volume of both mufflers to improve 

scavenging of each cylinder 

providing more efficient combustion 

for horsepower and torque. The 

end product is music to the throttle, 

and to the ears. 

Big Shots 

on Honda Fury 


aPPlicaTIOns 

HONDA BIG SHOTS 

18417 VTX1800 C, F (02-08) 

18411 VTX1800 R, N, T (03-08) 

18413 VTX1300 R, C, S (03-09) 

18423 Fury (09-2010) 

KAWASAKI BIG SHOTS 

18309 Vulcan 1600 Classic (03-07) 

18285 Vulcan 1600 Mean Streak (04-08) 

SUZUKI BIG SHOTS 

18287 Boulevard M109R (06-08) 

18285 Boulevard Marauder 1600 (04-08) 

18289 Boulevard C90 (05-08) 

YAMAHA BIG SHOTS 

18505 Warrior (02-09) 

18521 V Star 1300 (07-08) 

18523 Road Star (99-08) 

KAWASAKI POWERSHOTS 

18311 Vulcan 2000 (04-09) 

YAMAHA POWERSHOTS 

18513 Road Star (99-07) 

Big Shots 

on Suzuki Boulevard M109R 


34

CRUISER 

pro PIPE hs 

Performance bred exhaust 

technology from Vance & Hines. 

Power, style and an unmistakable 

sound, the Pro Pipe HS is a race 

inspired system by which all 

2-into-1’s are measured. Featuring 

complete 220° head pipe heat 

shields, this system doesn’t 

sacrifice its flawless style to give 

you the performance you expect. 

Baffle, mounting hardware and 

easy-to-understand instructions are 

included for a hassle-free, perfect 

fit every time. 

touring 2-INTO-1 

The Vance & Hines 2-into-1 for 

Yamaha V Star 1300 models opens 

up the power curve of the new 1300 

motor and sweetens it’s big bike 

rumble. Adorned with full coverage 

heat shields across the entire length 

of the system, the Vance & Hines 

2-into-1 compliments the carefully 

crafted nuances of the bike’s 

sculpted profile. 

Pro Pipe HS 

on Yamaha Warrior 


aPPlicaTIOns 

HONDA PRO PIPE HS 

25401 VT1100C2 Shadow Sabre (00-07) 

KAWASAKI PRO PIPE HS 


SUZUKI PRO PIPE HS 

25201 VL 1500 Intruder LC (98-04) 

YAMAHA PRO PIPE HS 

25505 Warrior (02-08) 

25501 Road Star 1600 (99-03) 

YAMAHA TOURING 2-INTO-1 

25509 V Star 1300 (07-09) 

25507 Stratoliner (06-09) 

25507 Roadliner (06-09) 

Touring 2-into-1 

on Yamaha Stratoliner 


36

CRUISER 

Slash-cUT STaGGEREDS 

The all new Slash-Cut Staggereds 

for the Kawasaki Vulcan 900 deliver 

everything we’ve learned in the last 

30 years with simplicity and subtle 

good looks. Classic styling coupled 

with blue-proof technology equals 

years of uninhibited cruising. 

shORTShOTS STaGGERED 

Welcome to the new Shortshots 

Staggered; a revolution in blue proof 

exhaust technology. Vance & Hines 

delivers the short, fat, straight pipe 

look with twin slash cut ends. With 

1-3/4” head pipes stepped to a 

2-1/8” muffler body and 220 degree 

coverage heat shields, dollar for 

dollar, this is an unbeatable system. 

Baffles, mounting hardware, and 

instructions are included for a hasslefree, 

perfect fit every time. Shortshots 

Staggered are style and performance 

at an unbeatable value. 

Slash-cut Staggereds 

on Kawasaki Vulcan 900 


aPPlicaTIOns 

KAWASAKI SLASH-CUT STAGGEREDS 

18389 Vulcan 900 (06-09) 

HONDA SHORTSHOTS STAGGERED 

18419 VT750C Shadow Aero (04-09) 

18419 VT 750C2 Shadow Spirit (07-09) 

YAMAHA SHORTSHOTS STAGGERED 

18517 Road Star (99-07) 

18519 V Star 650 (04-05)* 

18515 V Star 650 (06-09)* 

18515 V Star 650 (04-09)** 

*49 State **CA 

Shortshots Staggered 

on Yamaha Road Star 


38

CRUISER 

lonGShOTS 

A look that created a legacy for all 

others to follow. We revolutionized 

the exhaust marketplace in 1996 with 

the Longshots system and today 

the look is more popular than ever. 

Original Longshots feature 1-3/4” 

head pipes with 2-1/4” muffler bodies 

and full-length, 220° coverage head 

pipe heat shields that are plasma-arc 

cut from a full piece of tubing. And 

the next generation in Longshots, 

giving you the same great looks 

and sound you’ve grown to love, 

and more. Longshots HS features 

massive 2-1/2” diameter full coverage 

header and muffler heat shields to 

make this a blue proof system for 

long lasting style. Scalloped slash-cut 

ends finish off the look. 

straIGhTShOTS 

Original Straighshots feature fulllength, 

full coverage head pipe heat 

shields that are plasma-arc cut from 

a full piece of tubing that match 

the body exactly for a perfect fatpipe 

look. With 1-3/4” head pipes 

and 2-1/4” muffler bodies. Run 

Straightshots stock or customize with 

one of the unique, optional, plasmaarc 

cut Hot Tips (sold separately in 

pairs). Straightshots HS is the 2-1/2” 

diameter completely blue proof 

version for long lasting 

perfect chrome. 

Longshots HS 

on Yamaha Road Star 


aPPlicaTIOns 

HONDA LONGSHOTS 

18487 VT1100C2 Shadow Sabre (00-07) 

18489 VT1100C3 Shadow Aero (98-02) 

KAWASAKI LONGSHOTS 



18385 Vulcan 1500 Drifter (99-04) 

SUZUKI LONGSHOTS 

18283 VL 1500 Intruder LC (98-04) 

YAMAHA LONGSHOTS 

18511 Road Star (99-07)* 

18507 Road Star 1600 (99-03) 

*Longshots HS 

HONDA STRAIGHTSHOTS 

18481 VT1100 Shadow ACE (95-99) 

18483 VT1100C3 Shadow Aero (98-02) 

18407 VT750DC Shadow Spirit (01-07) 

HONDA STRAIGHTSHOTS HS 

18415 VT750C Shadow Aero (04-09) 

18415 VT750C2 Shadow Spirit (04-09) 

KAWASAKI STRAIGHTSHOTS 




SUZUKI STRAIGHTSHOTS 

18281 VL 1500 Intruder LC (98-04) 

18257 VL 800 Intruder Volusia (01-04) 

18257 Boulevard C50/M50 (05-08) 

Straighshots HS 

on Honda VT 750C Shadow Aero 


40

CRUISER 

claSSIcs 

The Originals...Oversized mufflers 

featuring 220° full coverage, full 

length head pipe heat shields that 

virtually eliminate bluing for new 

looking, show quality pipes for many 

years to come. 

cRUzERS 

The Cruzers are a premium quality 

system with a sleek look, and a 

powerful “big bike” sound specifically 

designed for the smaller displacement 

metric cruisers. Cruzers feature 

full length, full coverage 220° heat 

shields virtually assuring you’ll never 

see blued or discolored head pipes. 

And since they are from Vance & 

Hines, you know they will fit right the 

first time, and they’re made to last for 

miles. 

Classic Slip-ons 

on Yamaha V Star 1100 


aPPlicaTIOns 

HONDA CLASSICS 

19461 VT1100 Shadow ACE (95-99) 

19463 VT1100 Shadow (87-94) 

19403 VT1100T Shadow ACE Tourer (98-01)* 

19463 VT1100C Shadow Spirit (95-06) 

19427 VF750 Magna (94-03)** 

KAWASAKI CLASSICS 


18369 Vulcan 1700 Nomad (99-08)* 


19361 Vulcan 1500 A/B (87-04) 

SUZUKI CLASSICS 

19269 VL 1500 Intruder LC (98-04) 

19261 VS 1400 Intruder (87-04)** 

19265 VZ 800 Marauder (97-98)** 

19263 VS 700/800 Intruder (87-04)** 

19263 Boulevard S50 (05)** 

YAMAHA CLASSICS 

19567 Road Star 1600 (99-03) 


19561 Virago 700/750/1100 (84-99) 

*Touring Duals **Slip-On 

HONDA CRUZERS 

31467 VTX1300 R, C, S (03-09) 

31465 VT 750C Shadow Aero (04-09) 

31465 VT750C2 Shadow Spirit (07-09) 

31463 VT750DC Shadow Spirit (01-07) 

31461 VT750C Shadow ACE (98-03) 

31403 VT600C Shadow VLX (98-07) 

KAWASAKI CRUZERS 


31363 Vulcan 700/750 (86-04) 

SUZUKI CRUZERS 

31267 VL 800 Intruder Volusia (01-04) 

31267 Boulevard C50/M50 (05-08) 

31265 VZ 800 Marauder (99-04) 

YAMAHA CRUZERS 

31501 V Star 650 (98-03) 

31503 V Star 650 (04-05)* 

31505 V Star 650 (06-09)* 

31505 V Star 650 (04-09)** 

*49 State **CA 

Cruzers 

on Suzuki M50 


42

FUELPAK 

WHY 

FUELPAK? 

STOCK SETTING 

EXHAUST/STOCK SETTINGS 

EXHAUST/FUELPAK INSTALLED 

FOR PERFECT FUEL DELIVERY 

IF SOMEONE SAYS YOU DON’T NEED FUEL MANAGEMENT WHEN 

INSTALLING SLIP-ONS OR A COMPLETE EXHAUST SYSTEM, 

THEY’RE WRONG... HERE’S WHY: 

The OEM air/fuel ratio runs just 

slightly lean but when an aftermarket 

exhaust or slip-ons are installed, 

that ratio changes becoming even 

leaner. In the graph above, the 

red line reflects the optimum air/ 

fuel ratio after a Fuelpak has been 

installed on a motorcycle with an 

aftermarket exhaust system. Unlike 

other fuel management systems that 

can only add fuel, Fuelpak adds 

and takes away fuel, allowing for 

a more precise range of refinement 

in the air/fuel ratio. As seen in the 

above graph, the “Fuelpak” air/fuel 

ratio mirrors the stock air/fuel ratio 

where appropriate and also adds 

or takes away fuel from a modified 

engine to deliver optimum throttle 

response and power. Designed and 

manufactured entirely in-house, our 

technical staff has compiled over 3,000 

fuel maps and is constantly at work 

developing additional maps for Vance 

& Hines exhaust systems and other 

popular brands. And keep in mind, 

each Fuelpak map is custom made 

and dyno tested for your specific 

combination, air filter-exhaust-engine 

modifications. You can’t have a generic 

“burn or flash” accomplish that. So, 

if you’re adding an exhaust system, 

slip-ons or performance air filter to 

your bike and want perfect throttle 

response, do yourself a favor, add a 

Fuelpak. 

Vance & Hines dyno 

technicians are working 

for you... 


FUELPAK FUEL INJECTION manaGEMENT 

There isn’t an easier way for you to get 

perfect fuel delivery than Fuelpak. We 

design it, we manufacture it, we dyno 

test it, we deliver it to you and you plug 

it in. It really is that easy. Think of it like 

this: the Vance & Hines dyno technicians 

are working for you...Whether you are 

cruising a stock or modified motorcycle, 

we have over 3,000 dyno tested 

settings. We’ve spent the time on the 

dyno so that you don’t have to. 

See pages 45-49 for applications 

and visit www.fuelpakfi.com for 

more information, setting charts and 

installation information. 


44

SPORT BIKE APPLICATIONS 

YEAR MODEL PRODUCT 

VH# 

Ducati 

08-09 Ducati Monster 696/1100/1100S CS One Dual Undertail X 30507 

08-09 Ducati Monster 696/1100/1100S CS One Dual Undertail X 40507 

Honda 

08-2010 CBR1000RR CS One Tapered X X 34505 

08-2010 CBR1000RR CS One Tapered X X 44505 

09-2010 CBR600RR CS One Single Undertail X 44503 

07-08 CBR600RR CS One Single Undertail X X 34503 

Fuelpak 

08-09 CBR1000R 64003 

07-09 CBR600RR 64005 

Kawasaki 

08-2010 Ninja ZX-14 CS One Dual X X 33505 

08-2010 Ninja ZX-14 CS One Dual X X 43505 

08-2010 Ninja ZX-14 Performance Headers 4-2 X X 72-101-15 

06-08 Ninja ZX-14 Comp Series 4-2-1 X 72-101-2 

09-2010 Concours 14 CS One Single X X 43511 

2010 Z1000 Urban Brawler X 43517 

08-2010 ZX-10R CS One Single X X 33503 

08-2010 ZX-10R CS One Single X X 43503 

09-2010 ZX-6R CS One Tapered X X 33509 

09-2010 ZX-6R CS One Tapered X X 43509 

2009 Ninja 650R CS One Tapered X X 43515 

2009 Ninja ER-6n CS One Tapered X X 43519 

2009 Versys CS One Tapered X X 43513 

08-2010 Ninja 250R CS One Tapered X 33507 

08-2010 Ninja 250R CS One Tapered X 43507 

Fuelpak 

08-09 Ninja ZX-14/ZX-10R/Concourse 63015 

2009 Versys 63017 

2009 ZX-6R 63019 

2009 Ninja 650R/ER-6n 63021 

Suzuki 

08-09 Hayabusa CS One Dual X X 32515 



08-09 Hayabusa Performance Header 4-2 X X 73-107-15 

99-08 Hayabusa Comp Series 4-2-1 X 73-101-2 

2009 GSX-R1000 CS One Single X X 32521 

2009 GSX-R1000 CS One Single X X 42521 

07-08 GSX-R1000 CS One Single X X 32517 

07-08 GSX-R1000 CS One Single X X 42517 

2009 GSX-R1000 Performance Header 4-2 X X 73-108-16 

07-08 GSX-R1000 Performance Header 4-2 X X 73-104-16 

07-08 GSX-R1000 Comp Series 4-2-1 X 73-104-2 

05-06 GSX-R1000 Comp Series 4-2-1 X 73-106-2 

08-09 GSX-R750/600 CS One Tapered X X 32503 

08-09 GSX-R750/600 CS One Tapered X X 42503 

04-09 SV650/S/SF CS One Single X X 42523 

Fuelpak 

2008-2009 Hayabusa 62009 

2002-2007 Hayabusa 62015 

2009 GSX-R1000 62011 

2008-2009 GSX-R750/600 62013 

2007-2009 SV650/S/SF 62017 

Yamaha 

09-2010 YZF-R1 CS One Dual Undertail X X 35505 

09-2010 YZF-R1 CS One Dual Undertail X X 45505 

04-06 YZF-R1 Comp Series 4-2-1 X 74-102-2 

2010 YZF-R6 CS One Tapered X 35507 

2010 YZF-R6 CS One Tapered X 45507 

07-09 YZF-R6 CS One Tapered X X 35503 

07-09 YZF-R6 CS One Tapered X X 45503 

Fuelpak 

2009 YZF-R1 65019 

2008-2009 YZF-R6 65017 


DIRT BIKE APPLICATIONS 


VH# 

Honda 

07-2010 CRF150R XCR Slip-on X X 21883 21885 14161 

2010 CRF250R Ti-Pro Slip-on X (1)(2) X 14193 

2010 CRF250R XCR Slip-on X (1)(2) X 21883 21885 14191 

2010 CRF250R Titanium Head Pipe (1) 24193 

2010 CRF250R Stainless Head pipe (2) 24191 

06-09 CRF250R Ti-Pro Full System (Single) X X 14157 

06-09 CRF250R Aluminum Pro Full System (Single) X 21881 21883 X 14153 

06-09 CRF250R XCR Slip-on (Single) X X 21883 21885 14189 

04-05 CRF250R XCR Slip-on X X 21883 21885 14163 

04-2010 CRF250X XCR Slip-on X X 21883 21885 14163 

09-2010 CRF450R Ti-Pro Slip-on X (1)(2) X 14195 

09-2010 CRF450R Ti-Pro Full System X X 14169 

09-2010 CRF450R Aluminum Pro Full System X 21881 21883 X 14181 

09-2010 CRF450R XCR Slip-on X (1)(2) X 21883 21885 14187 

09-2010 CRF450R Titanium Head Pipe (1) 24195 

09-2010 CRF450R Stainless Head Pipe (2) 24187 

06-08 CRF450R Ti-Pro Full System X X 14159 

06-08 CRF450R Aluminum Pro Full System X 21881 21883 X 14151 

06-08 CRF450R XCR Slip-on X X 21883 21885 14171 

05 CRF450R XCR Slip-on X X 21883 21885 14173 

06-2010 CRF450X XCR Slip-on X X 21883 21885 14173 

93-2007 XR650L XCR Slip-on X X 21883 21885 14175 

06-08 TRX450 XCR Slip-on X X 21883 21885 14185 

Kawasaki 

09-2010 KX250F Ti-Pro Slip-on X (1)(2) X 13157 

09-2010 KX250F Ti-Pro Full System X X 13171 

09-2010 KX250F Aluminum Pro Full System X 21881 21883 X 13179 

09-2010 KX250F XCR Slip-on X (1)(2) X 21883 21885 13183 

09-2010 KX250F Titanium Head Pipe (1) 23157 

09-2010 KX250F Stainless Head Pipe (2) 23183 

06-08 KX250F Ti-Pro Full System X X 13159 

06-08 KX250F Aluminum Pro Full System X 21881 21883 X 13151 

08 KX250F XCR Slip-on X X 21883 21885 13169 

09-2010 KX450F Ti-Pro Slip-on X (1)(2) X 13191 

09-2010 KX450F Ti-Pro Full System 13175 

09-2010 KX450F Aluminum Pro Full System X 21881 21883 X 13181 

09-2010 KX450F XCR Slip-on X (1)(2) X 21883 21885 13177 

09-2010 KX450F Titanium Head Pipe (1) 23191 

09-2010 KX450F Stainless Head Pipe (2) 23177 

07-08 KX450F Ti-Pro Full System X X 13161 

07-08 KX450F Aluminum Pro Full System X 21881 21883 X 13153 

08 KX450F XCR Slip-on X X 21883 21885 13173 

08 KLX450R Ti-Pro Full System X X 13161 

08 KLX450R Aluminum Pro Full System X 21881 21883 X 13153 

93-2010 KLR650 XCR Slip-on X X 21883 21885 13167 

08 KFX450R XCR Slip-on X X 21883 21885 13165 

KTM 

2010 KTM450SX 

2010 KTM450XCW 

2010 KTM525 Ti-Pro Slip-on X (1)(2) X 17153 

2010 XCR Slip-on X (1)(2) X 21883 21885 17151 

2010 Titanium Head Pipe (1) 27153 

2010 Stainless Head Pipe (2) 27151 

03-07 KTM450SX 

04-07 KTM525 

06-07 KTM250F XCR Slip-on X X 21883 21885 17151 

06-07 XCR Stainless Head Pipe 27151 

SUZUKI 

2010 RMZ250 Ti-Pro Slip-on X (1)(2) X 13157 

2010 RMZ250 XCR Slip-on X (1)(2) X 21883 21885 12173 

2010 RMZ250 Titanium Head Pipe (1) 22171 

2010 RMZ250 Stainless Head Pipe (2) 22157 

08-09 RMZ250 Ti-Pro Full System X X 12159 

08-09 RMZ250 Aluminum Pro Full System X 21881 21883 X 12151 

08-09 RMZ250 XCR Slip-on X X 21883 21885 12173 


46

DIRT BIKE APPLICATIONS (cont.) 


VH# 

08-2010 RMZ450 Ti-Pro Slip-on X (1)(2) X 12175 

08-2010 RMZ450 Ti-Pro Full System X X 12161 

08-2010 RMZ450 Aluminum Pro Full System X 21881 21883 X 12153 

08-2010 RMZ450 XCR Slip-on X (1)(2) X 21883 21885 12177 

08-2010 RMZ450 Stainless Head Pipe (1) 22177 

08-2010 RMZ450 Titanium Head Pipe (2) 22175 

06-08 LTR450R XCR Slip-on X X XX XX 12169 

YAMAHA 

2010 YZ250F Ti-Pro Slip-on * (1)(2) * 15173 

2010 YZ250F XCR Slip-on * (1)(2) * 21883 21885 15161 

2010 YZ250F Titanium Head Pipe (1) 25173 

2010 YZ250F Stainless Head Pipe (2) 25161 

06-09 YZ250F Ti-Pro Full System * * 15165 

06-09 YZ250F Aluminum Pro Full System * 21881 21883 * 15151 

06-09 YZ250F XCR Slip-on * * 21883 21885 15181 

2010 YZ450F Ti-Pro Slip-on * (1)(2) * 15187 

2010 YZ450F XCR Slip-on * (1)(2) * 21883 21885 15163 

2010 YZ450F Titanium Head Pipe (1) 25187 

2010 YZ450F Stainless Head Pipe (2) 25163 

06-09 YZ450F Ti-Pro Full System * * 15167 

06-09 YZ450F Aluminum Pro Full System * 21881 21883 * 15153 

06-09 YZ450F XCR Slip-on * * 21883 21885 15185 

07-2010 WR250F XCR Slip-on * * 21883 21885 15175 

07-2010 WR450F XCR Slip-on * * 21883 21885 15177 

06-09 Raptor 700 XCR Slip-on * * 21883 21885 15157 

06-08 YFZ450 XCR Slip-on * * 21883 21885 15179 

CRUISER APPLICATIONS 


VH# 

HONDA 

02-08 VTX1800 C, F Big Shots X X X X 21869 18417 

03-08 VTX1800 R, N, T Big Shots X X X X 21869 18411 

09-2010 Fury Big Shots X X 18423 

09-10 Fury Twin Slash PC Slip-on X 18421 

03-09 VTX1300 R, C, S Big Shots X X X 21869 18413 

03-09 VTX1300 R, C, S Cruzers 31467 

00-07 VT 1100 Sabre Longshots 18487 

00-07 VT 1100 Sabre Pro Pipe HS 25401 

00-07 VT 1100 Sabre Jet Kit 22826 

95-99 VT 1100 ACE Classic II 19461 

95-99 VT 1100 ACE Straightshots 18481 

95-99 VT 1100 ACE Jet Kit 21185 

98-01 Shadow VT1100T ACE Tourer Touring Duals 19403 

98-01 Shadow VT1100T ACE Tourer Jet Kit 26107 

98-02 VT1100C3 Shadow Aero Longshots 18489 

98-02 VT1100C3 Shadow Aero Straightshots 18483 

98-02 VT1100C3 Shadow Aero Jet Kit 21206 

87-96 VT1100 Shadow Classic II 19463 

97-06 Shadow VT1100C Spirit Classic II 19463 

94-03 VF750 Magna Classic II 19427(1) 

04-09 VT 750C Shadow Aero Cruzers 31465 

04-09 VT 750C Shadow Aero Shortshots Staggered X 21301 18419 

04-09 VT 750C Shadow Aero Straightshots HS X 21869 18415 

07-09 VT 750C2 Shadow Spirit Cruzers 31465 

07-09 VT 750C2 Shadow Spirit Shortshots Staggered X 21301 18419 

07-09 VT 750C2 Shadow Spirit Straightshots HS X 21869 18415 

01-07 VT 750C2 Shadow Spirit Cruzers 31463 

01-07 VT 750C2 Shadow Spirit Straightshots 18407 

01-07 VT 750C2 Shadow Spirit Jet Kit (01 Only) 26108 

98-03 VT750 Shadow Ace Cruzers 31461 

98-03 VT750 Shadow Ace Jet Kit 21171 

98-07 VLX600 Cruzers 31403 

98-07 VLX600 Jet Kit 24101 

98-07 VLX600 Jet Kit 21198 

(1) Indicates Slip-On 

Fuelpak 

05-08 VTX1800 C, F, R, N 64001 

09-2010 Fury 64007 


CRUISER APPLICATIONS (cont.) 


VH# 

KAWASAKI 

09-2010 Vulcan 1700 Nomad Twin Slash Slip-on X 18371 

09-2010 Vulcan 1700 Vulcan 1700 Voyager Twin Slash Slip-on X 18371 

09-2010 Vulcan 1700 Classic Big Shots X 18313 

04-09 Vulcan 2000 Powershots X X X X 18311 

03-08 Vulcan 1600 Classic Big Shots X X X X 21869 18309 

04-08 Vulcan 1600 Mean Streak Big Shots X X 21869 18285 

02-03 Vulcan 1500 Mean Streak Classic II 19367 

02-03 Vulcan 1500 Mean Streak Longshots 18387 

02-03 Vulcan 1500 Mean Streak Straightshots 18381 

99-04 Vulcan 1500 Drifter Longshots 18385 

99-08 Vulcan 1700 Nomad 1500/1600 Touring Duals X 18369 

99-08 Vulcan 1700 Nomad 1500/1600 Jet Kit 21172 

96-08 Vulcan 1500 Classic Classic II 19367 

96-08 Vulcan 1500 Classic Longshots 18387 

96-08 Vulcan 1500 Classic Pro Pipe HS 25301 

96-08 Vulcan 1500 Classic Straightshots 18381 

96-05 Vulcan 1500 Classic Jet Kit 21137 

87-02 Vulcan 1500 A-B Classic II 19361 

91-02 Vulcan 1500 A-B Jet Kit 21138 

06-09 Vulcan 900 Slash-Cut Staggereds X X 18389 

95-04 Vulcan 800 Classic/Classic Cruzers 31365 

95-04 Vulcan 800 Classic/Classic Straightshots 18383 

95-04 Vulcan 800 Classic/Classic Jet Kit 21139 

86-04 Vulcan 700/750 Cruzers 31363 

Fuelpak 

09-2010 Vulcan 1700 Nomad Fuelpak 63011 

09-2010 Vulcan 1700 Vulcan 1700 Voyager Fuelpak 63011 

04-09 Vulcan 2000 Fuelpak 63009 

04-08 Meanstreak 1500/1600 Fuelpak 63007 

06-08 Vulcan 900 Fuelpak 63001 

SUZUKI 

06-08 Boulevard M109R Big Shots X X X 18287 

04-08 Boulevard Marauder 1600 Big Shots X X X X 21869 18285 

98-04 VL 1500 Intruder LC Classic II 19269 

98-04 VL 1500 Intruder LC Longshots 18283 

98-04 VL 1500 Intruder LC Pro Pipe HS 25201 

98-04 VL 1500 Intruder LC Straightshots 18281 

98-04 VL 1500 Intruder LC Jet Kit 21141 

05-08 Boulevard C90 Big Shots X X X X 18289 

87-04 VS 1400 Intruder Classic II 19261(1) 

01-08 VL 800 Intruder Volusia/C50/M50 Straightshots X 18257 

01-08 VL 800 Intruder Volusia/C50/M50 Cruzers X 21869 31267 

01-04 VL 800 Intruder Volusia/C50/M50 Jet Kit 26109 

97-98 VZ 800 Marauder Classic II 19265(1) 

99-04 VZ 800 Marauder Cruzers 31265 

87-05 VS 700/800 Intruder/S50 Classic II 19263(1) 

(1) Indicates Slip-On 

Fuelpak 

06-08 Boulevard M109R Fuelpak 62001 

05-08 Boulevard C50/M50 Fuelpak 62003 

09 C109R Fuelpak 62005 

05-08 Boulevard C90 Fuelpak 62007 


48

CRUISER APPLICATIONS (cont.) 


VH# 

YAMAHA 

08-2010 Raider Big Radius 2-into-1 X X X 28501 

04-2010 Raider Big Radius 2-into-2 X X X 26501 

09-2010 V Max Competition Series Slip-ons w/Collector 74-104-15 

06-08 Stratoliner / Roadliner Touring 2-into-1 X X X 25507 

02-08 Road Star Warrior Big Radius 2-into-2 X X X X 18525 

02-08 Road Star Warrior Big Shots X X 21869 18505 

02-08 Road Star Warrior Pro Pipe HS 25505 

04-08 Road Star 1700 Big Shots X X X X 18523 

04-07 Road Star 1700 Longshots HS X X 21869 18511 

04-07 Road Star 1700 Powershots X X X 18513 

04-07 Road Star 1700 Shortshots Staggered X X 21301 18517 

99-03 Road Star 1600 Big Shots X X X X 18523(2) 

99-03 Road Star 1600 Classic II 19567 

99-03 Road Star 1600 Longshots 18507 

99-03 Road Star 1600 Longshots HS 21869 18511 

99-03 Road Star 1600 Powershots 18513 

99-03 Road Star 1600 Pro Pipe HS 25501 

99-03 Road Star 1600 Shortshots Staggered 21301 18517 

99-03 Road Star 1600 Jet Kit 21140 

07-08 V Star 1300 Big Shots X X X X 18521 

99-2010 V Star 1100 Classic II 19563 

99-09 V Star 1100 Jet Kit 21205 

09-2010 V Star 950 Big Radius 2-into-2 X X X X 18527 

09-2010 V Star 950 Twin Slash 2-1 Slip-on X 25407 

84-99 Virago 700/750/1100 Classic II 19561 

98-03 V Star 650 Cruzers 31501 

98-03 V Star 650 Jet Kit 21325 

04-05 V Star 650 (49) Cruzers 31503 

04-05 V Star 650 (49) Shortshots Staggered X 21301 18519 

06-09 V Star 650 (49) Cruzers 31505 

04-09 V Star 650 (CA) Cruzers 31505 

04-09 V Star 650 (CA) Shortshots Staggered X 21301 18515 

04-09 V Star 650 (CA) Shortshots Staggered X 21301 18515 

(2) Requires O2 Sensor Plugs P/N 16926 

Fuelpak 

08-09 Raider Fuelpak 65007 

02-08 Warrior Fuelpak 65005 

09 Stratoliner/ Roadliner Fuelpak 65009 

06-08 Stratoliner/ Roadliner Fuelpak 65001 

08 Roadstar Fuelpak 65011 

07-08 V Star 1300 Fuelpak 65003 

09 V Star 950 Fuelpak 65013 


LEGACY SPORT BIKE APPLICATIONS 


VH# 

HONDA 

83 CB1100F Chrome 14001 

Pro Pipe 

14001P 

Supersport 14301 

87-96 CBR1000 SS2R 14502 

93-99 CBR900RR SS2R 14511 

80-82 CB900F Chrome 14001 

Pro Pipe 

14001P 


91-03 CB750 Nighthawk Chrome 14007 

79-82 CB750F Chrome 14001 

Pro Pipe 

14001P 


95-98 CBR600F3 SS2R 14503 

91-94 CBR600F2 SS2R 14503 

KAWASAKI 

90-01 ZX11 SS2R 13511 


83-84 GPZ1100 Pro Pipe 13001P 

81-82 KZ1000J Chrome 13009J 

77-80 KZ1000 Chrome 13013 

Pro Pipe 

13001P 

78-81 Z1R 1000 Pro Pipe 13001P 

84-86 Ninja 900 Supersport 13306 

76-77 KZ900 Chrome 13017 

76-77 KZ900LTD Pro Pipe 13001P 

96-03 KZ750 Chrome 13025 

77-80 KZ650 Chrome 13029 

93-02 ZX6E SS2R 13509 

87-03 EX500 Supersport 13332 

SUZUKI 

83-84 GS1150 Pro Pipe 12001P 

89-92 GSXR1100 SS2R 12518 

86-92 GSXR1100 Pro Pipe 12002P 

88-93 GSXR1100 Katana SS2R 12534 

83 GS 1100 Katana Pro Pipe 12001P 

80-83 GS1100E-ESD Chrome 12001 

Pro Pipe 

12001P 

82 GS1000 Katana Pro Pipe 12001P 

80-81 GS1000S Chrome 12005 

Pro Pipe 

12001P 

78-80 GS100E-G-L Chrome 12005 

Pro Pipe 

12001P 

80-81 GS850G-GL Chrome 12009 


89-87 GSXR750 Katana Supersport 12306 

83 GS 750E-EL Chrome 12001 

Pro Pipe 

12001P 

77-79 GS750 Chrome 12009 

99-01 SV 650 S4 32513 




89-02 GS500E/ 89-02 Supersport 12029 

YAMAHA 

86-87 FJ1200 Supersport 15301 

84-85 FJ1200 Supersport 15301 

89-95 FZR1000 SS2R 15530 

85-88 FZ750 Supersport 15305 

87 FZ700 Supersport 15305 

92-98 Seca II 600 Supersport 15026 

89-99 FZR600 SS2R Slip-on 15513 

95-04 YZF600 SS2R Slip-on 15519 

50

13861 ROSECRANS AVE, SANTA FE SPRINGS, CA 90670. PH: (800) 592-2529 VANCEANDHINES.COM FACEBOOK.COM/VANCEANDHINES

2010 METRIC PRODUCTS - Torq Distribution

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