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Procedure for Engine Cooling Fan Circuit Test<br />

1. Make sure hydraulic oil is at normal operating temperature<br />

by operating the machine for approximately 10<br />

minutes. Make sure the hydraulic tank is full.<br />

2<br />

3<br />

2. Park machine on a level surface with the cutting<br />

decks lowered and off. Make sure engine is off and the<br />

parking brake is applied. Raise and support hood.<br />

1<br />

CAUTION<br />

Prevent personal injury and/or damage to equipment.<br />

Read all WARNINGS, CAUTIONS and Pre<strong>caution</strong>s<br />

for Hydraulic Testing at the beginning<br />

of this section.<br />

Figure 44<br />

3. Raise seat to gain access to cooling fan circuit test<br />

port at the fan drive manifold (Fig. 44). Connect a 5,000<br />

PSI (345 bar) gauge with hydraulic hose attached to test<br />

port on top of manifold.<br />

4. Start the engine. Move throttle to full speed (2870<br />

RPM).<br />

1. Fan drive manifold<br />

2. PRV solenoid<br />

3. Test port<br />

Hydraulic<br />

System<br />

5. While monitoring the pressure gauge and using a<br />

phototac to identify the cooling fan speed, disconnect<br />

the wire harness connector (white/green and black<br />

wires) from the PRV solenoid on fan drive manifold. Both<br />

fan speed and pressure should increase and stabilize<br />

after the solenoid is disconnected.<br />

PRESSURE GAUGE READING TO BE approximately<br />

3000 PSI (207 bar).<br />

PHOTOTAC READING TO BE: fan speed approximately<br />

2800 RPM.<br />

6. Stop engine and record test results.<br />

7. If pressure rises to approximately 3000 PSI (207<br />

bar) but fan speed is low, consider that the fan motor is<br />

worn or damaged. If pressure and fan speed are both<br />

low, consider that the gear pump is worn or damaged<br />

(see Engine Cooling Circuit Gear Pump Flow Test).<br />

NOTE: If pressure and fan speed are both low and gear<br />

pump flow proves to be correct, suspect that seals in fan<br />

drive manifold are leaking or faulty (see Fan Drive Manifold<br />

Service in the Service and Repairs section of this<br />

chapter).<br />

8. When testing is complete, remove pressure gauge<br />

and reconnect wire harness to PRV solenoid.<br />

Groundsmaster 4100--D<br />

Page 4 - 57<br />

Hydraulic System

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