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caution - Toro

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Procedure for Lift/Lower Circuit Relief Pressure<br />

Test<br />

NOTE: Before attempting to check or adjust lift pressure,<br />

make sure that counterbalance pressure is correctly<br />

adjusted.<br />

1. Make sure hydraulic oil is at normal operating temperature<br />

by operating the machine for approximately 10<br />

minutes. Make sure the hydraulic tank is full.<br />

3<br />

2<br />

2. Park machine on a level surface with the cutting deck<br />

lowered and off. Make sure engine is off and the parking<br />

brake is engaged.<br />

4<br />

1<br />

CAUTION<br />

Prevent personal injury and/or damage to equipment.<br />

Read all WARNINGS, CAUTIONS and Pre<strong>caution</strong>s<br />

for Hydraulic Testing at the beginning<br />

of this section.<br />

3. Raise seat to gain access to hydraulic test fitting.<br />

Connect a 5,000 PSI (345 bar) gauge to lift circuit test<br />

port (Fig. 41). Route gauge hose to allow seat to be safely<br />

lowered.<br />

4. After installing pressure gauge, start engine and run<br />

at idle speed. Check for hydraulic leakage and correct<br />

before proceeding with test.<br />

5. Sit on the seat and operate the engine at full speed<br />

(2870 RPM).<br />

6. While sitting on the seat, pull lift lever back to raise<br />

the cutting deck. Momentarily hold the lever with the lift<br />

cylinder fully retracted (deck fully raised) while looking<br />

at the gauge.<br />

GAUGE READING TO BE 2500 to 2550 PSI (173 to<br />

175 bar).<br />

7. Stop the engine and record test results.<br />

8. If pressure is too high, adjust relief valve in lift control<br />

valve by rotating counterclockwise (Figure 42). If pressure<br />

is too low, check for restriction in pump intake line.<br />

Check the lift cylinder for internal leakage. If cylinder is<br />

not leaking, adjust the relief valve by rotating clockwise.<br />

If pressure is still too low, pump or lift cylinder(s) should<br />

be suspected of wear, damage or inefficiency.<br />

9. When testing is completed, disconnect pressure<br />

gauge from test port.<br />

1. Fan drive manifold<br />

2. Lift circuit test port<br />

1. Control valve assembly<br />

2. Relief valve assembly<br />

3. Washers<br />

Figure 41<br />

Figure 42<br />

3. Lift control valve<br />

4. Relief valve<br />

4. Spring<br />

5. Poppet<br />

2<br />

3<br />

4<br />

5<br />

1<br />

Hydraulic<br />

System<br />

Groundsmaster 4100--D<br />

Page 4 - 53<br />

Hydraulic System

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