caution - Toro
caution - Toro
caution - Toro
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Traction Circuit: Transport (2WD)<br />
The traction circuit piston pump is a variable displacement<br />
pump that is directly coupled to the engine flywheel.<br />
Pushing the traction pedal engages a hydraulic<br />
servo valve which controls the variable displacement<br />
piston pump swash plate to create a flow of oil. This oil<br />
is directed to the front wheel and rear axle motors. Operating<br />
pressure on the high pressure side of the closed<br />
traction circuit loop is determined by the amount of load<br />
developed at the fixed displacement wheel and axle motors.<br />
As the load increases, circuit pressure can increase<br />
to relief valve settings: 4000 PSI (274 bar) in<br />
forward and 5000 PSI (343 bar) in reverse. If pressure<br />
exceeds the relief setting, oil flows through the relief<br />
valve to the low pressure side of the closed loop traction<br />
circuit. The traction circuit provides operation in either<br />
4WD (mow) or transport (2WD).<br />
Traction circuit pressure (forward and reverse) can be<br />
measured at test ports on the sides of the machine.<br />
The traction circuit pump and motors use a small<br />
amount of hydraulic fluid for internal lubrication. Fluid is<br />
designed to leak across traction pump and motor components<br />
into the case drain. This leakage results in the<br />
loss of hydraulic fluid from the closed loop traction circuit<br />
that must be replaced. The charge circuit is designed to<br />
replace this traction circuit leakage.<br />
The gear pump section that supplies oil to the steering<br />
and lift/lower circuits also provides charge oil for the<br />
traction circuit. This gear pump is driven directly off the<br />
traction pump. It provides a constant supply of charge oil<br />
to the traction circuit to make up for oil that is lost due to<br />
internal leakage in the traction pump and motors.<br />
Charge pump flow is directed through the oil filter and to<br />
the low pressure side of the closed loop traction circuit.<br />
A filter bypass valve allows charge oil flow to the closed<br />
loop if the filter becomes plugged. Charge pressure is limited<br />
to 250 PSI (17 bar) by a relief valve located in the<br />
oil filter manifold. Charge pressure can be measured at<br />
the charge circuit pressure test port on the oil filter manifold.<br />
Forward Direction<br />
With the transport/4WD switch in the transport position,<br />
solenoid valve (SV) in the 4WD control manifold is energized.<br />
The solenoid valve spool shifts to direct charge<br />
pressure that shifts the PD1 and PD2 control valve<br />
spools. The shifted PD1 valve prevents hydraulic flow<br />
from the piston pump to the rear axle motor. With flow<br />
blocked to the rear axle motor, all pump flow is directed<br />
to the front wheel motors to allow a higher transport<br />
speed in the forward direction.<br />
Without flow to the rear axle motor, the rotating rear<br />
wheels drive the axle motor so it acts like a pump. Inlet<br />
oil to the axle motor is provided by a check valve that allows<br />
charge oil into the rear axle motor circuit. Oil leaving<br />
the axle motor enters the 4WD control manifold at<br />
port M2 and is directed back to the axle motor through<br />
the shifted PD1 cartridge and manifold port M1. To allow<br />
for rear wheel loop cooling when in forward transport operation,<br />
a small amount of oil exits through the shifted<br />
PD1 and PD2 cartridges that returns to the reservoir.<br />
Reverse Direction<br />
The traction circuit operates essentially the same in reverse<br />
transport (2WD) as it does in the forward direction.<br />
However, the flow through the circuit is reversed. The<br />
shifted solenoid valve (SV) and directional valves PD1<br />
and PD2 in the 4WD manifold prevent oil flow from the<br />
rear axle motor. Oil flow from the hydrostat is therefore<br />
directed to only the front wheel motors. This oil drives<br />
the front wheel motors in the reverse direction and then<br />
returns to the hydrostat. Oil circulation through the rear<br />
axle motor loop is the same as in the transport (2WD)<br />
forward direction.<br />
Hydraulic<br />
System<br />
Groundsmaster 4100--D<br />
Page 4 - 13<br />
Hydraulic System