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P15 YELLOW/BLACK BLACK ORANGE VIOLET/BLACK ORANGE BLACK BLACK ORANGE Groundsmaster 4100--D Cutting Deck Wire Harness P1 DECK LIFT SENSOR (LH) P2 DECK LIFT SENSOR (RH) Page 9 - 20
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Part No. 08162SL (Rev. A) Service M
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Table Of Contents Chapter 1 - Safet
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Table of Contents GENERAL SAFETY IN
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Maintenance and Service 1. Before s
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Safety and Instruction Decals Numer
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Chapter 2 Table of Contents Product
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Torque Specifications Recommended f
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Standard Torque for Dry, Zinc Plate
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Chapter 3 Kubota Diesel Engine Tabl
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Specifications Item Make / Designat
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Removal (Fig. 1) 1. Park machine on
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Removal (Fig. 5) CAUTION B The muff
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DANGER Because diesel fuel is highl
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Engine Removal (Fig. 9) 1. Park mac
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3. Slowly lower engine into the mac
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Coupler Removal (Fig. 16) NOTE: The
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Chapter 4 Hydraulic System Table of
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General Information Operator’s Ma
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Hydraulic Hose and Tube Installatio
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Adjustable Fitting (Fig. 8) 1. Make
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Hydraulic System This page is inten
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Traction Circuit: 4WD (Mow) The tra
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Traction Circuit: Transport (2WD) T
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Lower Cutting Deck A four section g
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Raise Cutting Deck A four section g
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Mow Circuit Hydraulic flow for the
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Steering Circuit A four section gea
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Engine Cooling Fan Circuit A four s
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Hydraulic Test Fitting Kit This kit
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Problem Traction power is lost or u
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Testing The most effective method f
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Procedure for Traction Circuit Char
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Procedure for Traction Circuit Reli
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Procedure for Counterbalance Pressu
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Procedure for Rear Traction Circuit
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Procedure for Traction Circuit Redu
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Procedure for Cutting Deck Circuit
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Procedure for Cutting Deck Manifold
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Procedure for Cutting Deck Gear Pum
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Procedure for Cutting Deck Motor Ca
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Procedure for Steering Circuit Reli
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Procedure for Lift/Lower Circuit Re
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Procedure for Steering and Lift/Low
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Procedure for Engine Cooling Fan Ci
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Procedure for Engine Cooling Fan Ci
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Service and Repairs General Precaut
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Charge Hydraulic System NOTE: When
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NOTE: The front frame needs to be l
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Removal (Fig. 48) CAUTION The radia
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Removal (Fig 49) 1. Park machine on
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IMPORTANT: Use caution when clampin
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Removal (Fig. 53) 1. Park machine o
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Removal (Fig. 59) NOTE: The ports o
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4WD Manifold Service (Fig. 60) 1. M
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Removal (Fig. 61) 1. Read the Gener
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Filter Manifold Service (Fig. 62) F
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CAUTION The centering springs are u
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Disassembly (Fig. 68) 1. Pump oil o
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8. Remove and discard back--up gask
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Fan Drive Manifold Service (Fig. 76
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Cutting Deck Motor Removal 1. Park
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IMPORTANT: Mark the relative positi
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Removal (Fig. 85) NOTE: The ports o
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PTO Manifold Service (Fig. 86) For
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Disassembly (Fig. 89) 1. Plug all p
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Disassembly (Figs. 92 and 93) 1. Re
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Chapter 5 Electrical System Table o
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Special Tools Order special tools f
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Troubleshooting CAUTION Remove all
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Cutting Deck Operating Problems The
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Adjustments Wing Deck Position Swit
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Component Testing For accurate resi
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Warning Lights Engine Oil Pressure
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Transport / 4WD Switch The transpor
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Seat Switch The seat switch is norm
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Hour Meter The hour meter is locate
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Start, Engine Shutdown, Seat, Alarm
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TEC -5002 Controller Groundsmaster
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Fuel Gauge The fuel gauge can be te
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Glow Controller The glow controller
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Dual Temperature Switch The dual te
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Traction Neutral Switch The tractio
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Fusible Links The Groundsmaster 410
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Cutting Deck Raise and Lower Switch
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Service and Repairs NOTE: For engin
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2. Conduct a hydrometer test of the
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Chapter 6 Axles, Planetaries and Br
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General Information Operator’s Ma
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3. Chock rear wheels and jack up fr
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This page is intentionally blank. A
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NOTE: The planetary wheel drive ass
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This page is intentionally blank. A
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8. Remove cap screw and flange nut
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Bevel Gear Case and Axle Case The f
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Bevel Gear Case and Axle Case Insta
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9. Remove the bevel gear case/axle
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Axle Shafts The following procedure
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7. Secure the lock nut with the sta
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Differential Gear Inspection 1. Mea
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Pinion Gear to Ring Gear Engagement
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Chapter 7 Chassis Table of Contents
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Disassembly (Fig. 1) 1. Park machin
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CAUTION When changing attachments,
Page 247 and 248: Removal (Fig. 5) 1. Park machine on
Page 249 and 250: Disassembly (Fig. 8) 1. Disassemble
Page 251 and 252: NOTE: Most of the seat suspension c
Page 253 and 254: Removal 1. Park machine on a level
Page 255 and 256: Chapter 8 Cutting Deck Table of Con
Page 257 and 258: General Information CAUTION Never i
Page 259 and 260: This page is intentionally blank. C
Page 261 and 262: Removal (Fig. 1) 1. Position machin
Page 265 and 266: Removal (Fig. 6) 1. Position machin
Page 267 and 268: Cutting Deck Link Service Disassemb
Page 271 and 272: Installation (Fig. 13) 1. Position
Page 273 and 274: 2. Install outer bearing spacer int
Page 275 and 276: Removal (Fig. 20) 1. Park machine o
Page 277 and 278: Disassembly (Fig. 22) 1. Park machi
Page 279 and 280: Chapter 9 Foldout Drawings Table of
Page 281 and 282: CENTER DECK MANIFOLD COUNTERBALANCE
Page 283 and 284: CONTINUES FROM SHEET 1 CONTINUES FR
Page 285 and 286: CONTINUES TO SHEET 2 CONTINUES TO S
Page 287 and 288: CONTINUES TO SHEET 2 WHEN THE PTO S
Page 289 and 290: CONTINUES TO SHEET 2 CONTINUES TO S
Page 291 and 292: YELLOW GRAY YELLOW/BLACK VIOLET WHI
Page 293 and 294: FLOW DIVIDER SOLENOID Groundsmaster
Page 295 and 296: (STARTER) (STARTER) (STARTER) Groun
Page 297: BLUE GRAY VIOLET BLACK YELLOW GRAY
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caution - Toro

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