caution - Toro

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CONTINUES TO SHEET 2 CONTINUES TO SHEET 2 CONTINUES TO SHEET 2 (OPTIONAL CRUISE CONTROL KIT) (OPTIONAL CRUISE CONTROL KIT) (OPTIONAL CRUISE CONTROL KIT) (OPTIONAL CRUISE CONTROL KIT) (IGNITION SWITCH IN RUN) (OPTIONAL CRUISE CONTROL KIT) FRONT DECK PTO SOLENOID (DISENGAGED) (NOT IN NEUTRAL) 2WD SOLENOID LEFT DECK PTO SOLENOID RIGHT DECK PTO SOLENOID (OCCUPIED) (IN TRANSPORT) PTO OVERTEMP SHUTDOWN RELAY CONTINUES TO SHEET 2 Page 9 - 8 Groundsmaster 4100--D Run (Transport) Circuits Power Current Control Current Indication Current
CONTINUES TO SHEET 2 WHEN THE PTO SWITCH IS MOVED TO THE ENGAGE POSITION, PTO SWITCH CONTINUES TO SHEET 2 CONTINUES TO SHEET 2 (OPTIONAL CRUISE CONTROL KIT) (OPTIONAL CRUISE CONTROL KIT) TERMINALS 4 & 5 ARE MOMENTARILY CONNECTED ALLOWING A CURRENT PATH TO ENERGIZE THE PTO RELAY, THE DECK POSITION SWITCHES AND THE PTO SOLENOIDS. DIODES D1-B, D1-C AND D1 -D WILL THEN CREATE A LATCHING CIRCUIT TO KEEP THE PTO RELAY ENERGIZED WHEN THE PTO SWITCH IS IN THE ON POSITION. (OPTIONAL CRUISE CONTROL KIT) (OPTIONAL CRUISE CONTROL KIT) (IGNITION SWITCH IN RUN) (OPTIONAL CRUISE CONTROL KIT) FRONT DECK PTO SOLENOID (DISENGAGED) (NOT IN NEUTRAL) 2WD SOLENOID LEFT DECK PTO SOLENOID (DECK LOWERED) RIGHT DECK PTO SOLENOID (OCCUPIED) (IN 4WD) (DECK LOWERED) PTO OVERTEMP SHUTDOWN RELAY CONTINUES TO SHEET 2 WHEN THE CUTTING DECK LIFT LEVER IS MOVED TO LOWER THE DECK, THE DECK LOWER SWITCH CLOSES TO ENERGIZE THE DOWN LATCHING RELAY. THIS PROVIDES A CURRENT PATH FOR THE PTO SWITCH. THE DECK RAISE SWITCH AND DIODE D3 CREATE A LATCHING CIRCUIT TO KEEP THE DOWN LATCHING RELAY ENERGIZED. IF THE LIFT LEVER IS MOVED TO RAISE THE DECK, THE DOWN LATCHING RELAY IS DE -ENERGIZED PREVENTING AVAILABLE CURRENT FOR THE PTO CIRCUIT. Groundsmaster 4100--D Run (Mow) Circuits Power Current Control Current Indication Current Page 9 - 9
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Part No. 08162SL (Rev. A) Service M
Page 3 and 4:
Table Of Contents Chapter 1 - Safet
Page 5 and 6:
Table of Contents GENERAL SAFETY IN
Page 7 and 8:
Maintenance and Service 1. Before s
Page 9 and 10:
Safety and Instruction Decals Numer
Page 11 and 12:
Chapter 2 Table of Contents Product
Page 13 and 14:
Torque Specifications Recommended f
Page 15 and 16:
Standard Torque for Dry, Zinc Plate
Page 17 and 18:
Chapter 3 Kubota Diesel Engine Tabl
Page 19 and 20:
Specifications Item Make / Designat
Page 21 and 22:
Removal (Fig. 1) 1. Park machine on
Page 23 and 24:
Removal (Fig. 5) CAUTION B The muff
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DANGER Because diesel fuel is highl
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Engine Removal (Fig. 9) 1. Park mac
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3. Slowly lower engine into the mac
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Coupler Removal (Fig. 16) NOTE: The
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Chapter 4 Hydraulic System Table of
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General Information Operator’s Ma
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Hydraulic Hose and Tube Installatio
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Adjustable Fitting (Fig. 8) 1. Make
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Hydraulic System This page is inten
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Traction Circuit: 4WD (Mow) The tra
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Traction Circuit: Transport (2WD) T
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Lower Cutting Deck A four section g
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Raise Cutting Deck A four section g
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Mow Circuit Hydraulic flow for the
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Steering Circuit A four section gea
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Engine Cooling Fan Circuit A four s
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Hydraulic Test Fitting Kit This kit
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Problem Traction power is lost or u
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Testing The most effective method f
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Procedure for Traction Circuit Char
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Procedure for Traction Circuit Reli
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Procedure for Counterbalance Pressu
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Procedure for Rear Traction Circuit
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Procedure for Traction Circuit Redu
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Procedure for Cutting Deck Circuit
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Procedure for Cutting Deck Manifold
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Procedure for Cutting Deck Gear Pum
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Procedure for Cutting Deck Motor Ca
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Procedure for Steering Circuit Reli
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Procedure for Lift/Lower Circuit Re
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Procedure for Steering and Lift/Low
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Procedure for Engine Cooling Fan Ci
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Procedure for Engine Cooling Fan Ci
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Service and Repairs General Precaut
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Charge Hydraulic System NOTE: When
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NOTE: The front frame needs to be l
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Removal (Fig. 48) CAUTION The radia
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Removal (Fig 49) 1. Park machine on
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IMPORTANT: Use caution when clampin
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Removal (Fig. 53) 1. Park machine o
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Removal (Fig. 59) NOTE: The ports o
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4WD Manifold Service (Fig. 60) 1. M
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Removal (Fig. 61) 1. Read the Gener
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Filter Manifold Service (Fig. 62) F
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CAUTION The centering springs are u
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Disassembly (Fig. 68) 1. Pump oil o
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8. Remove and discard back--up gask
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Fan Drive Manifold Service (Fig. 76
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Cutting Deck Motor Removal 1. Park
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IMPORTANT: Mark the relative positi
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Removal (Fig. 85) NOTE: The ports o
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PTO Manifold Service (Fig. 86) For
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Disassembly (Fig. 89) 1. Plug all p
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Disassembly (Figs. 92 and 93) 1. Re
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Chapter 5 Electrical System Table o
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Special Tools Order special tools f
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Troubleshooting CAUTION Remove all
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Cutting Deck Operating Problems The
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Adjustments Wing Deck Position Swit
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Component Testing For accurate resi
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Warning Lights Engine Oil Pressure
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Transport / 4WD Switch The transpor
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Seat Switch The seat switch is norm
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Hour Meter The hour meter is locate
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Start, Engine Shutdown, Seat, Alarm
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TEC -5002 Controller Groundsmaster
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Fuel Gauge The fuel gauge can be te
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Glow Controller The glow controller
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Dual Temperature Switch The dual te
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Traction Neutral Switch The tractio
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Fusible Links The Groundsmaster 410
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Cutting Deck Raise and Lower Switch
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Service and Repairs NOTE: For engin
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2. Conduct a hydrometer test of the
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Chapter 6 Axles, Planetaries and Br
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General Information Operator’s Ma
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3. Chock rear wheels and jack up fr
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This page is intentionally blank. A
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NOTE: The planetary wheel drive ass
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This page is intentionally blank. A
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8. Remove cap screw and flange nut
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Bevel Gear Case and Axle Case The f
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Bevel Gear Case and Axle Case Insta
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9. Remove the bevel gear case/axle
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Axle Shafts The following procedure
Page 235 and 236: 7. Secure the lock nut with the sta
Page 237 and 238: Differential Gear Inspection 1. Mea
Page 239 and 240: Pinion Gear to Ring Gear Engagement
Page 241 and 242: Chapter 7 Chassis Table of Contents
Page 243 and 244: Disassembly (Fig. 1) 1. Park machin
Page 245 and 246: CAUTION When changing attachments,
Page 247 and 248: Removal (Fig. 5) 1. Park machine on
Page 249 and 250: Disassembly (Fig. 8) 1. Disassemble
Page 251 and 252: NOTE: Most of the seat suspension c
Page 253 and 254: Removal 1. Park machine on a level
Page 255 and 256: Chapter 8 Cutting Deck Table of Con
Page 257 and 258: General Information CAUTION Never i
Page 259 and 260: This page is intentionally blank. C
Page 261 and 262: Removal (Fig. 1) 1. Position machin
Page 265 and 266: Removal (Fig. 6) 1. Position machin
Page 267 and 268: Cutting Deck Link Service Disassemb
Page 271 and 272: Installation (Fig. 13) 1. Position
Page 273 and 274: 2. Install outer bearing spacer int
Page 275 and 276: Removal (Fig. 20) 1. Park machine o
Page 277 and 278: Disassembly (Fig. 22) 1. Park machi
Page 279 and 280: Chapter 9 Foldout Drawings Table of
Page 281 and 282: CENTER DECK MANIFOLD COUNTERBALANCE
Page 283 and 284: CONTINUES FROM SHEET 1 CONTINUES FR
Page 285: CONTINUES TO SHEET 2 CONTINUES TO S
Page 289 and 290: CONTINUES TO SHEET 2 CONTINUES TO S
Page 291 and 292: YELLOW GRAY YELLOW/BLACK VIOLET WHI
Page 293 and 294: FLOW DIVIDER SOLENOID Groundsmaster
Page 295 and 296: (STARTER) (STARTER) (STARTER) Groun
Page 297 and 298: BLUE GRAY VIOLET BLACK YELLOW GRAY
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