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caution - Toro

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4. Position upper end of links to center cutting deck<br />

brackets.<br />

5. Align upper end of links with mounting holes in center<br />

deck. While installing pivot pins to center deck and links,<br />

insert spacers and washers as follows:<br />

A. Place a hardened spacer (item 42) on each side<br />

of the front link. Use one or two thrust washers on<br />

rear side of assembly so that link is snug between<br />

deck brackets.<br />

B. Place a thrust washer (item 6) on each side of<br />

rear link.<br />

6. Secure pins with carriage screw and flange head<br />

screw.<br />

7. Install cap screw (item 29) to pivot pin on both links.<br />

Cap screw on rear link uses a flat washer (item 28). Cap<br />

screw on front link also secures hose guide (item 38).<br />

8. Position lift cylinder to the wing deck (Fig. 7). Secure<br />

cylinder with cap screw and lock nut.<br />

9. Install hydraulic motor to cutting deck (see Cutting<br />

Deck Motor Installation in the Service and Repairs Section<br />

of Chapter 4 -- Hydraulic System).<br />

11.Lower wing deck and inspect deck latch assembly to<br />

insure that front link is locked when the wing deck is in<br />

the lowered position. There should be a gap from 0.060”<br />

to 0.090” (1.5 to 2.2 mm) between the arm latch actuator<br />

and the latch pivot (Fig. 8). If gap is incorrect, adjust link<br />

position by repositioning the location of the hardened<br />

spacers (item 42) and thrust washers (item 6). At a minimum,<br />

there must be a hardened spacer positioned to<br />

the rear of the front link.<br />

12.Lubricate grease fittings on cutting deck and lift components.<br />

13.Check distance between inner deck blade on wing<br />

deck and outer deck blade on center deck. Distance between<br />

blades should be 0.380” to 0.620” (9.7 to 15.7<br />

mm) (Fig. 9). If blade distance is incorrect, loosen hex<br />

jam nut (item 32) on rear link assembly and adjust cap<br />

screw (item 31). Tighten jam nut when blade distance is<br />

correct.<br />

14.Check operation of wing deck position switch. Adjust<br />

if necessary (see Wing Deck Position Switches in the<br />

Adjustments section of Chapter 5 -- Electrical System).<br />

15.Secure switch shield (item 50) to center deck.<br />

10.Fully raise wing deck, stop engine and remove key<br />

from the ignition switch. Secure flex shield to wing deck<br />

with shield strap and three (3) washer head screws.<br />

Lower wing deck.<br />

Cutting Deck Page 8 - 12<br />

Groundsmaster 4100--D

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