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caution - Toro

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DANGER<br />

Because diesel fuel is highly flammable, use <strong>caution</strong><br />

when storing or handling it. Do not smoke<br />

while filling the fuel tank. Do not fill fuel tank<br />

while engine is running, hot or when machine is<br />

in an enclosed area. Always fill fuel tank outside<br />

and wipe up any spilled diesel fuel before starting<br />

the engine. Store fuel in a clean, safety -approved<br />

container and keep cap in place. Use diesel<br />

fuel for the engine only; not for any other<br />

purpose.<br />

Check Fuel Lines and Connections<br />

Check fuel lines and connections periodically as recommended<br />

in the Operator’s Manual. Check lines for deterioration,<br />

damage, leaks or loose connections. Replace<br />

hoses, clamps and connections as necessary.<br />

Empty and Clean Fuel Tank<br />

Empty and clean the fuel tank periodically as recommended<br />

in the Operator’s Manual. Also, empty and<br />

clean the fuel tank if the fuel system becomes contaminated<br />

or if the machine is to be stored for an extended<br />

period.<br />

To clean fuel tank, flush tank out with clean diesel fuel.<br />

Make sure tank is free of contaminates and debris.<br />

Fuel Tank Removal (Fig. 7)<br />

1. Park machine on a level surface, lower cutting deck,<br />

stop engine, engage parking brake and remove key<br />

from the ignition switch.<br />

2. Raise and support seat and hood.<br />

3. Remove battery cover and strap. Disconnect negative<br />

battery cable first and then positive battery cable.<br />

Remove battery from machine.<br />

4. Use a fuel transfer pump to remove fuel from the fuel<br />

tank and into a suitable container.<br />

5. Disconnect electrical wiring from the fuel sender on<br />

the fuel tank.<br />

6. Disconnect fuel hose from the standpipe and venting<br />

hoses from elbow fittings in top of tank.<br />

7. Remove phillips head screws that secure two (2)<br />

tank covers to ROPS assembly. Remove tank covers.<br />

8. Remove fuel tank using Figure 7 as a guide.<br />

Fuel Tank Installation (Fig. 7)<br />

1. Install fuel tank using Figure 7 as a guide.<br />

A. Torque two (2) flange nuts that secure the fuel<br />

tank to the frame from 60 to 80 in -lb (7 to 9 N -m).<br />

2. Install two (2) tank covers to ROPS assembly.<br />

3. Connect fuel hose to the standpipe and venting<br />

hoses to the elbow fittings.<br />

4. Connect electrical wiring to the fuel sender.<br />

A. Connect white wire to the center terminal and<br />

black wire to any of the screws that secure the fuel<br />

sender to the fuel tank.<br />

B. Apply skin--over grease to the wire terminal connections.<br />

CAUTION<br />

Connecting battery cables to the wrong battery<br />

post could result in personal injury and/or damage<br />

to the electrical system.<br />

5. Position battery in machine. Connect positive battery<br />

cable first and then negative battery cable. Install battery<br />

strap and cover.<br />

6. Lower seat and hood.<br />

7. Fill fuel tank.<br />

Kubota<br />

Diesel Engine<br />

Groundsmaster 4100--D Page 3 - 9 Kubota Diesel Engine

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