caution - Toro

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Operator Seat 7 1 9 17 8 14 2 5 15 18 6 11 3 13 2 12 8 10 16 21 22 23 24 20 4 RIGHT FRONT 19 1. Seat assembly 2. Flat washer (5 used) 3. Seat belt 4. Cap screw (4 used) 5. Seat platform 6. Flange nut (4 used) 7. Seat belt buckle 8. Cap screw (2 used) Figure 5 9. R -clamp (2 used) 10. Manual tube 11. Screw 12. Lock nut 13. Seat belt mount 14. Lock washer (2 used) 15. R -clamp (2 used) 16. Wire harness seat switch lead 17. Screw (2 used) 18. Hair pin (2 used) 19. Clevis pin (2 used) 20. Spring 21. Latch shaft 22. Cotter pin (2 used) 23. Latch 24. Prop rod Chassis Page 7 - 6 Groundsmaster 4100--D
Removal (Fig. 5) 1. Park machine on a level surface, lower cutting deck, stop engine, apply parking brake and remove key from the ignition switch. 2 1 2. Remove seat from seat suspension: A. Disconnect seat electrical connectors from machine wire harness (Fig. 6). B. Remove four (4) Torx head screws that secure seat to seat suspension (Fig. 7). Note that the screw near the seat adjustment handle is longer than the other three (3) screws. C. Lift seat from seat suspension and remove from machine. NOTE: Most of the seat suspension components can be serviced with the seat suspension base mounted to the frame platform. 3. If necessary, remove seat suspension from seat platform: A. Tilt seat to gain access to mounting fasteners. Support seat suspension to prevent it from falling. B. Remove four (4) cap screws and flange nuts that secure seat suspension to seat plate. Note that two (2) r--clamps that retain wire harness are secured with seat suspension fasteners. C. Lift seat suspension from machine. Installation (Fig. 5) 1. Operator seat 2. Seat switch connector 3 4 3 1 Figure 6 3. Suspension connector 1. If removed, install seat suspension to seat platform: A. Position seat suspension onto seat plate. B. Secure seat suspension and two (2) wire harness r--clamps to seat platform with four (4) cap screws and flange nuts. C. Lower seat plate and suspension. 2. Install seat to seat suspension: A. Carefully position seat to seat suspension. B. Secure seat to seat suspension with four (4) Torx head screws (Fig. 7). Make sure that longer screw is positioned near the seat adjustment handle. C. Torque screws 18 ft -lb (25 N -m). 3. Connect seat electrical connectors to machine wire harness (Fig. 6). 18 ft -lb (25 N -m) 1. Seat 2. Suspension assembly 2 Figure 7 3. Screw (M8x12) (3 used) 4. Screw (M8x16) Chassis Groundsmaster 4100--D Page 7 - 7 Chassis
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Part No. 08162SL (Rev. A) Service M
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Table Of Contents Chapter 1 - Safet
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Table of Contents GENERAL SAFETY IN
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Maintenance and Service 1. Before s
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Safety and Instruction Decals Numer
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Chapter 2 Table of Contents Product
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Torque Specifications Recommended f
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Standard Torque for Dry, Zinc Plate
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Chapter 3 Kubota Diesel Engine Tabl
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Specifications Item Make / Designat
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Removal (Fig. 1) 1. Park machine on
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Removal (Fig. 5) CAUTION B The muff
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DANGER Because diesel fuel is highl
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Removal (Fig. 8) 1. Park machine on
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Engine Removal (Fig. 9) 1. Park mac
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3. Slowly lower engine into the mac
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Coupler Removal (Fig. 16) NOTE: The
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Chapter 4 Hydraulic System Table of
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General Information Operator’s Ma
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Hydraulic Hose and Tube Installatio
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Adjustable Fitting (Fig. 8) 1. Make
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Hydraulic System This page is inten
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Traction Circuit: 4WD (Mow) The tra
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Traction Circuit: Transport (2WD) T
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Lower Cutting Deck A four section g
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Raise Cutting Deck A four section g
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Mow Circuit Hydraulic flow for the
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Steering Circuit A four section gea
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Engine Cooling Fan Circuit A four s
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Hydraulic Test Fitting Kit This kit
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Problem Traction power is lost or u
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Testing The most effective method f
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Procedure for Traction Circuit Char
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Procedure for Traction Circuit Reli
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Procedure for Counterbalance Pressu
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Procedure for Rear Traction Circuit
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Procedure for Traction Circuit Redu
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Procedure for Cutting Deck Circuit
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Procedure for Cutting Deck Manifold
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Procedure for Cutting Deck Gear Pum
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Procedure for Cutting Deck Motor Ca
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Procedure for Steering Circuit Reli
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Procedure for Lift/Lower Circuit Re
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Procedure for Steering and Lift/Low
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Procedure for Engine Cooling Fan Ci
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Procedure for Engine Cooling Fan Ci
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Service and Repairs General Precaut
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Charge Hydraulic System NOTE: When
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NOTE: The front frame needs to be l
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Removal (Fig. 48) CAUTION The radia
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Removal (Fig 49) 1. Park machine on
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IMPORTANT: Use caution when clampin
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Removal (Fig. 53) 1. Park machine o
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Removal (Fig. 59) NOTE: The ports o
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4WD Manifold Service (Fig. 60) 1. M
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Removal (Fig. 61) 1. Read the Gener
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Filter Manifold Service (Fig. 62) F
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CAUTION The centering springs are u
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Disassembly (Fig. 68) 1. Pump oil o
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8. Remove and discard back--up gask
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Fan Drive Manifold Service (Fig. 76
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Cutting Deck Motor Removal 1. Park
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IMPORTANT: Mark the relative positi
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Removal (Fig. 85) NOTE: The ports o
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PTO Manifold Service (Fig. 86) For
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Disassembly (Fig. 89) 1. Plug all p
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Disassembly (Figs. 92 and 93) 1. Re
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Chapter 5 Electrical System Table o
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Special Tools Order special tools f
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Troubleshooting CAUTION Remove all
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Cutting Deck Operating Problems The
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Adjustments Wing Deck Position Swit
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Component Testing For accurate resi
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Warning Lights Engine Oil Pressure
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Transport / 4WD Switch The transpor
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Seat Switch The seat switch is norm
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Hour Meter The hour meter is locate
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Start, Engine Shutdown, Seat, Alarm
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TEC -5002 Controller Groundsmaster
Page 195 and 196: Fuel Gauge The fuel gauge can be te
Page 197 and 198: Glow Controller The glow controller
Page 199 and 200: Dual Temperature Switch The dual te
Page 201 and 202: Traction Neutral Switch The tractio
Page 203 and 204: Fusible Links The Groundsmaster 410
Page 205 and 206: Cutting Deck Raise and Lower Switch
Page 207 and 208: Service and Repairs NOTE: For engin
Page 209 and 210: 2. Conduct a hydrometer test of the
Page 211 and 212: Chapter 6 Axles, Planetaries and Br
Page 213 and 214: General Information Operator’s Ma
Page 215 and 216: 3. Chock rear wheels and jack up fr
Page 217 and 218: This page is intentionally blank. A
Page 219 and 220: Removal (Fig. 6) 1. Park machine on
Page 221 and 222: NOTE: The planetary wheel drive ass
Page 223 and 224: This page is intentionally blank. A
Page 225 and 226: 8. Remove cap screw and flange nut
Page 227 and 228: Bevel Gear Case and Axle Case The f
Page 229 and 230: Bevel Gear Case and Axle Case Insta
Page 231 and 232: 9. Remove the bevel gear case/axle
Page 233 and 234: Axle Shafts The following procedure
Page 235 and 236: 7. Secure the lock nut with the sta
Page 237 and 238: Differential Gear Inspection 1. Mea
Page 239 and 240: Pinion Gear to Ring Gear Engagement
Page 241 and 242: Chapter 7 Chassis Table of Contents
Page 243 and 244: Disassembly (Fig. 1) 1. Park machin
Page 245: CAUTION When changing attachments,
Page 249 and 250: Disassembly (Fig. 8) 1. Disassemble
Page 251 and 252: NOTE: Most of the seat suspension c
Page 253 and 254: Removal 1. Park machine on a level
Page 255 and 256: Chapter 8 Cutting Deck Table of Con
Page 257 and 258: General Information CAUTION Never i
Page 259 and 260: This page is intentionally blank. C
Page 261 and 262: Removal (Fig. 1) 1. Position machin
Page 265 and 266: Removal (Fig. 6) 1. Position machin
Page 267 and 268: Cutting Deck Link Service Disassemb
Page 271 and 272: Installation (Fig. 13) 1. Position
Page 273 and 274: 2. Install outer bearing spacer int
Page 275 and 276: Removal (Fig. 20) 1. Park machine o
Page 277 and 278: Disassembly (Fig. 22) 1. Park machi
Page 279 and 280: Chapter 9 Foldout Drawings Table of
Page 281 and 282: CENTER DECK MANIFOLD COUNTERBALANCE
Page 283 and 284: CONTINUES FROM SHEET 1 CONTINUES FR
Page 285 and 286: CONTINUES TO SHEET 2 CONTINUES TO S
Page 287 and 288: CONTINUES TO SHEET 2 WHEN THE PTO S
Page 289 and 290: CONTINUES TO SHEET 2 CONTINUES TO S
Page 291 and 292: YELLOW GRAY YELLOW/BLACK VIOLET WHI
Page 293 and 294: FLOW DIVIDER SOLENOID Groundsmaster
Page 295 and 296: (STARTER) (STARTER) (STARTER) Groun
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BLUE GRAY VIOLET BLACK YELLOW GRAY
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caution - Toro

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