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Service and Repairs Steering Tower 24 3 39 2 1 38 21 22 33 34 35 36 37 25 21 40 28 29 30 31 32 23 26 27 7 8 20 9 10 11 12 13 14 41 15 16 17 18 19 4 5 6 41 16 to 20 ft -lb (22to27N-m) RIGHT FRONT 1. Hex nut 2. Flat washer 3. Steering wheel 4. Foam collar 5. Steering seal 6. External snap ring (2 used) 7. Knob 8. Steering tower cover 9. Steering shaft 10. Compression spring 11. Cap 12. Rod assembly 13. Extension spring 14. Tilt rod Figure 1 15. Lock nut (2 used) 16. Parking brake switch 17. Cotter pin 18. Brake pawl 19. Cotter pin 20. Lock nut (2 used) 21. Nut insert (10 used) 22. Flange head screw (10 used) 23. Flange bushing (2 used) 24. Thrust washer (as needed) 25. Temperature gauge 26. Warning lamp (temp/glow plug) 27. Warning lamp (charge/oil pressure) 28. Steering column 29. Cap screw (2 used) 30. Pivot hub(2 used) 31. Flange head screw (4 used) 32. Switch bracket 33. Flange nut (2 used) 34. Cap screw (2 used) 35. Steering tower 36. Phillips head screw (2 used) 37. Clevis pin 38. Steering valve 39. Steering wheel cover 40. Front wire harness 41. Snap ring location Chassis Page 7 - 2 Groundsmaster 4100--D
Disassembly (Fig. 1) 1. Park machine on a level surface, lower cutting deck, stop engine, engage parking brake and remove key from the ignition switch. 2. Disassemble steering tower as needed using Figure 1 as a guide. Assembly (Fig. 1) 1. Assemble steering tower using Figure 1 as a guide. A. Thrust washer(s) (item 24) on steering column are used as needed to remove end play of steering shaft. B. If steering wheel was removed, torque hex nut (item 1) from 16 to 20 ft lb (22 to 27 N -m). Chassis Groundsmaster 4100--D Page 7 - 3 Chassis
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Part No. 08162SL (Rev. A) Service M
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Table Of Contents Chapter 1 - Safet
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Table of Contents GENERAL SAFETY IN
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Maintenance and Service 1. Before s
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Safety and Instruction Decals Numer
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Chapter 2 Table of Contents Product
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Torque Specifications Recommended f
Page 15 and 16:
Standard Torque for Dry, Zinc Plate
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Chapter 3 Kubota Diesel Engine Tabl
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Specifications Item Make / Designat
Page 21 and 22:
Removal (Fig. 1) 1. Park machine on
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Removal (Fig. 5) CAUTION B The muff
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DANGER Because diesel fuel is highl
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Removal (Fig. 8) 1. Park machine on
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Engine Removal (Fig. 9) 1. Park mac
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3. Slowly lower engine into the mac
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Coupler Removal (Fig. 16) NOTE: The
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Chapter 4 Hydraulic System Table of
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General Information Operator’s Ma
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Hydraulic Hose and Tube Installatio
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Adjustable Fitting (Fig. 8) 1. Make
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Hydraulic System This page is inten
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Traction Circuit: 4WD (Mow) The tra
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Traction Circuit: Transport (2WD) T
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Lower Cutting Deck A four section g
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Raise Cutting Deck A four section g
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Mow Circuit Hydraulic flow for the
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Steering Circuit A four section gea
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Engine Cooling Fan Circuit A four s
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Hydraulic Test Fitting Kit This kit
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Problem Traction power is lost or u
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Testing The most effective method f
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Procedure for Traction Circuit Char
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Procedure for Traction Circuit Reli
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Procedure for Counterbalance Pressu
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Procedure for Rear Traction Circuit
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Procedure for Traction Circuit Redu
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Procedure for Cutting Deck Circuit
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Procedure for Cutting Deck Manifold
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Procedure for Cutting Deck Gear Pum
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Procedure for Cutting Deck Motor Ca
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Procedure for Steering Circuit Reli
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Procedure for Lift/Lower Circuit Re
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Procedure for Steering and Lift/Low
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Procedure for Engine Cooling Fan Ci
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Procedure for Engine Cooling Fan Ci
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Service and Repairs General Precaut
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Charge Hydraulic System NOTE: When
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NOTE: The front frame needs to be l
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Removal (Fig. 48) CAUTION The radia
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Removal (Fig 49) 1. Park machine on
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IMPORTANT: Use caution when clampin
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Removal (Fig. 53) 1. Park machine o
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Removal (Fig. 59) NOTE: The ports o
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4WD Manifold Service (Fig. 60) 1. M
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Removal (Fig. 61) 1. Read the Gener
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Filter Manifold Service (Fig. 62) F
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CAUTION The centering springs are u
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Disassembly (Fig. 68) 1. Pump oil o
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8. Remove and discard back--up gask
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Fan Drive Manifold Service (Fig. 76
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Cutting Deck Motor Removal 1. Park
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IMPORTANT: Mark the relative positi
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Removal (Fig. 85) NOTE: The ports o
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PTO Manifold Service (Fig. 86) For
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Disassembly (Fig. 89) 1. Plug all p
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Disassembly (Figs. 92 and 93) 1. Re
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Chapter 5 Electrical System Table o
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Special Tools Order special tools f
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Troubleshooting CAUTION Remove all
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Cutting Deck Operating Problems The
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Adjustments Wing Deck Position Swit
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Component Testing For accurate resi
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Warning Lights Engine Oil Pressure
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Transport / 4WD Switch The transpor
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Seat Switch The seat switch is norm
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Hour Meter The hour meter is locate
Page 191 and 192: Start, Engine Shutdown, Seat, Alarm
Page 193 and 194: TEC -5002 Controller Groundsmaster
Page 195 and 196: Fuel Gauge The fuel gauge can be te
Page 197 and 198: Glow Controller The glow controller
Page 199 and 200: Dual Temperature Switch The dual te
Page 201 and 202: Traction Neutral Switch The tractio
Page 203 and 204: Fusible Links The Groundsmaster 410
Page 205 and 206: Cutting Deck Raise and Lower Switch
Page 207 and 208: Service and Repairs NOTE: For engin
Page 209 and 210: 2. Conduct a hydrometer test of the
Page 211 and 212: Chapter 6 Axles, Planetaries and Br
Page 213 and 214: General Information Operator’s Ma
Page 215 and 216: 3. Chock rear wheels and jack up fr
Page 217 and 218: This page is intentionally blank. A
Page 219 and 220: Removal (Fig. 6) 1. Park machine on
Page 221 and 222: NOTE: The planetary wheel drive ass
Page 223 and 224: This page is intentionally blank. A
Page 225 and 226: 8. Remove cap screw and flange nut
Page 227 and 228: Bevel Gear Case and Axle Case The f
Page 229 and 230: Bevel Gear Case and Axle Case Insta
Page 231 and 232: 9. Remove the bevel gear case/axle
Page 233 and 234: Axle Shafts The following procedure
Page 235 and 236: 7. Secure the lock nut with the sta
Page 237 and 238: Differential Gear Inspection 1. Mea
Page 239 and 240: Pinion Gear to Ring Gear Engagement
Page 241: Chapter 7 Chassis Table of Contents
Page 245 and 246: CAUTION When changing attachments,
Page 247 and 248: Removal (Fig. 5) 1. Park machine on
Page 249 and 250: Disassembly (Fig. 8) 1. Disassemble
Page 251 and 252: NOTE: Most of the seat suspension c
Page 253 and 254: Removal 1. Park machine on a level
Page 255 and 256: Chapter 8 Cutting Deck Table of Con
Page 257 and 258: General Information CAUTION Never i
Page 259 and 260: This page is intentionally blank. C
Page 261 and 262: Removal (Fig. 1) 1. Position machin
Page 265 and 266: Removal (Fig. 6) 1. Position machin
Page 267 and 268: Cutting Deck Link Service Disassemb
Page 271 and 272: Installation (Fig. 13) 1. Position
Page 273 and 274: 2. Install outer bearing spacer int
Page 275 and 276: Removal (Fig. 20) 1. Park machine o
Page 277 and 278: Disassembly (Fig. 22) 1. Park machi
Page 279 and 280: Chapter 9 Foldout Drawings Table of
Page 281 and 282: CENTER DECK MANIFOLD COUNTERBALANCE
Page 283 and 284: CONTINUES FROM SHEET 1 CONTINUES FR
Page 285 and 286: CONTINUES TO SHEET 2 CONTINUES TO S
Page 287 and 288: CONTINUES TO SHEET 2 WHEN THE PTO S
Page 289 and 290: CONTINUES TO SHEET 2 CONTINUES TO S
Page 291 and 292: YELLOW GRAY YELLOW/BLACK VIOLET WHI
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FLOW DIVIDER SOLENOID Groundsmaster
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(STARTER) (STARTER) (STARTER) Groun
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BLUE GRAY VIOLET BLACK YELLOW GRAY
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