caution - Toro

5. Remove the knuckle pin mounting screws and the
knuckle pin. Remove the gasket and any remaining gasket
material from either mating surface (Fig. 18).
2
1
6. While holding the bevel gear case, tap the upper end
of the bevel gear shaft out of the upper bearing and upper
bevel gear.
17 to 20 ft -lb
(23to27N-m)
3
7. Pull the bevel gear case from the axle case and remove
the upper bevel gear and collar from the gear
case.
5
Threadlocking
Compound
4
8. Remove the axle case cover screws, cover and the
O-ring from the axle case.
9. Remove the plug and sealing washer from the center
of the axle case cover. While holding the axle case cover,
lightly tap the lower end of the bevel gear shaft out of
the lower bearing and lower bevel gear.
7
8
6
14
15
11
10.Remove and discard bevel gear shaft seal from axle
case (Fig. 18).
9
13
10
12
17 to 20 ft -lb
(23to27N-m)
1. Knuckle pin
2. Mounting screw (4 used)
3. O -ring
4. Bevel gear case
5. Upper bearing
6. Bevel gear shaft
7. Collar
8. Upper bevel gear
Figure 18
9. Lower bevel gear
10. Lower bearing
11. Axle case
12. Axle case cover
13. O-ring
14. Shaft seal
15. Bushing
Bevel Gear Case and Axle Case Inspection
1. Measure the knuckle pin O.D. and the axle case support
bushing I.D. to determine the bushing to pin clearance
(Fig. 19). Replace components as necessary.
BUSHING TO PIN CLEARANCE:
0.002 to 0.016 in. (0.05 to 0.40 mm)
KNUCKLE PIN O.D. (Factory Spec.):
0.982 to 0.983 in. (24.95 to 24.98 mm)
2
1
AXLE CASE SUPPORT BUSHING I.D.
(Factory Spec.):
0.984 to 0.987 in. (25.00 to 25.08 mm)
2. Inspect all gears, shafts, bearings, cases and covers
for damage and wear. Replace components as necessary.
Figure 19
1. Knuckle pin 2. Axle case support
Axles, Planetaries and Brakes
Page 6 - 18
Groundsmaster 4100--D