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caution - Toro

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Engine Coolant and Hydraulic Oil Temperature Senders<br />

The Groundsmaster 4100--D uses two (2) temperature<br />

senders as inputs for the TEC--5002 to identify if either<br />

the engine coolant or hydraulic oil temperature has<br />

reached an excessive level. These senders are identical.<br />

The coolant temperature sender threads into the radiator<br />

(Fig. 57). The hydraulic oil temperature sender is<br />

attached to the hydraulic hydraulic tube on the left side<br />

of the machine (Fig. 58).<br />

6. Check and fill system (coolant or hydraulic) to proper<br />

level.<br />

1<br />

Testing<br />

1. Locate temperature sender that is to be tested. Disconnect<br />

wire harness connector from sender.<br />

2<br />

2. Thoroughly clean area around temperature sender<br />

and remove sender.<br />

3. Put sensing end of sender in a container of oil with<br />

a thermometer and slowly heat the oil (Fig. 59).<br />

Figure 57<br />

1. Radiator 2. Coolant temp sender<br />

CAUTION<br />

Handle the hot oil with extreme care to prevent<br />

personal injury or fire.<br />

NOTE: Prior to taking resistance readings with a digital<br />

multimeter, short the meter test leads together. The meter<br />

will display a small resistance value (usually 0.5<br />

ohms or less). This resistance is due to the internal resistance<br />

of the meter and test leads. Subtract this value<br />

from from the measured value of the component you are<br />

testing.<br />

4. Check resistance of the sender with a multimeter<br />

(ohms setting) as the oil temperature increases.<br />

A. The meter should indicate from 11.6 to 13.5 kilo<br />

ohms at 68 o F(20 o C).<br />

1<br />

2<br />

Figure 58<br />

1. Hydraulic tube 2. Oil temp sender<br />

B. The meter should indicate from 2.3 to 2.5 kilo<br />

ohms at 140 o F(60 o C).<br />

C. The meter should indicate from 605 to 669 ohms<br />

at 212 o F(100 o C).<br />

D. Replace sender if specifications are not met.<br />

5. After allowing the sender to cool, install sender:<br />

A. Install new O--ring on sender.<br />

B. Install sender into port and torque from 9to11ftlb<br />

(12.3 to 14.9 N -m).<br />

C. Reconnect harness wire to sender.<br />

Figure 59<br />

Electrical System<br />

Page 5 - 36<br />

Rev. A<br />

Groundsmaster 4100--D

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