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Service and Repairs Air Filter System RIGHT 7 FRONT 9 1 12 to 15 in -lb (1.4 to 1.6 N -m) 11 6 12 13 14 4 15 8 2 10 11 5 16 17 3 VACUATOR DIRECTION 1. Air cleaner hose 2. Hose clamp 3. Air cleaner assembly 4. Indicator 5. Air cleaner strap 6. Lock nut (2 used) Figure 1 7. Hose clamp 8. Air cleaner hose 9. Hose clamp 10. Cap screw (2 used) 11. Flat washer (4 used) 12. Spring (2 used) 13. Flat washer (2 used) 14. Cap screw (2 used) 15. Adapter 16. Lock nut (2 used) 17. Flat washer (2 used) Kubota Diesel Engine Page 3 - 4 Groundsmaster 4100--D
Removal (Fig. 1) 1. Park machine on a level surface, lower cutting deck, stop engine, apply parking brake and remove key from the ignition switch. 2. Raise and support hood. 4 2 1 3. Remove air cleaner components as needed using Figure 1 as a guide. Installation (Fig. 1) IMPORTANT: Any leaks in the air filter system will cause serious engine damage. Make sure that all air cleaner components are in good condition and are properly secured during assembly. 1. Assemble air cleaner system using Figure 1 as a guide. A. If service indicator (item 8) and adapter (item 9) were removed from air cleaner housing, apply thread sealant to adapter threads before installing adapter and indicator to housing. Install adapter so that grooves in adapter hex and adapter filter element are installed toward service indicator (Fig. 3). Torque indicator from 12 to 15 in -lb (1.4 to 1.6 N -m). 2. When installing air cleaner hose (8) between air cleaner and turbo--charger (Fig. 4): A. Make sure that hose does not contact engine valve cover. To ensure clearance, move and/or rotate air cleaner body in air cleaner strap. B. Position hose to allow maximum clearance between air cleaner hose and muffler bracket. 3. Lower and secure hood. 1. Air cleaner housing 2. Safety filter element 3. Air filter element 1 5 1. Air cleaner assembly 2. Service indicator 4 3 Figure 2 Figure 3 4. Air cleaner cover 5. Vacuator valve 3 3. Adapter 2 Kubota Diesel Engine 1 3 5 2 1. Air cleaner hose 2. Engine valve cover 3. Air cleaner strap Figure 4 4. Air cleaner slots 5. Muffler bracket Groundsmaster 4100--D Page 3 - 5 Kubota Diesel Engine
Page 1 and 2: Part No. 08162SL (Rev. A) Service M
Page 3 and 4: Table Of Contents Chapter 1 - Safet
Page 5 and 6: Table of Contents GENERAL SAFETY IN
Page 7 and 8: Maintenance and Service 1. Before s
Page 9 and 10: Safety and Instruction Decals Numer
Page 11 and 12: Chapter 2 Table of Contents Product
Page 13 and 14: Torque Specifications Recommended f
Page 15 and 16: Standard Torque for Dry, Zinc Plate
Page 17 and 18: Chapter 3 Kubota Diesel Engine Tabl
Page 19: Specifications Item Make / Designat
Page 23 and 24: Removal (Fig. 5) CAUTION B The muff
Page 25 and 26: DANGER Because diesel fuel is highl
Page 27 and 28: Removal (Fig. 8) 1. Park machine on
Page 29 and 30: Engine Removal (Fig. 9) 1. Park mac
Page 31 and 32: 3. Slowly lower engine into the mac
Page 33 and 34: Coupler Removal (Fig. 16) NOTE: The
Page 35 and 36: Chapter 4 Hydraulic System Table of
Page 37 and 38: General Information Operator’s Ma
Page 39 and 40: Hydraulic Hose and Tube Installatio
Page 41 and 42: Adjustable Fitting (Fig. 8) 1. Make
Page 43 and 44: Hydraulic System This page is inten
Page 45 and 46: Traction Circuit: 4WD (Mow) The tra
Page 47 and 48: Traction Circuit: Transport (2WD) T
Page 49 and 50: Lower Cutting Deck A four section g
Page 51 and 52: Raise Cutting Deck A four section g
Page 53 and 54: Mow Circuit Hydraulic flow for the
Page 55 and 56: Hydraulic System This page is inten
Page 57 and 58: Steering Circuit A four section gea
Page 59 and 60: Engine Cooling Fan Circuit A four s
Page 61 and 62: Hydraulic Test Fitting Kit This kit
Page 63 and 64: Problem Traction power is lost or u
Page 65 and 66: Testing The most effective method f
Page 67 and 68: Procedure for Traction Circuit Char
Page 69 and 70: Procedure for Traction Circuit Reli
Page 71 and 72:
Procedure for Counterbalance Pressu
Page 73 and 74:
Procedure for Rear Traction Circuit
Page 75 and 76:
Procedure for Traction Circuit Redu
Page 77 and 78:
Procedure for Cutting Deck Circuit
Page 79 and 80:
Procedure for Cutting Deck Manifold
Page 81 and 82:
Procedure for Cutting Deck Gear Pum
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Procedure for Cutting Deck Motor Ca
Page 85 and 86:
Procedure for Steering Circuit Reli
Page 87 and 88:
Procedure for Lift/Lower Circuit Re
Page 89 and 90:
Procedure for Steering and Lift/Low
Page 91 and 92:
Procedure for Engine Cooling Fan Ci
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Procedure for Engine Cooling Fan Ci
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Service and Repairs General Precaut
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Charge Hydraulic System NOTE: When
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NOTE: The front frame needs to be l
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Removal (Fig. 48) CAUTION The radia
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Removal (Fig 49) 1. Park machine on
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IMPORTANT: Use caution when clampin
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Hydraulic System This page is inten
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Removal (Fig. 53) 1. Park machine o
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Removal (Fig. 59) NOTE: The ports o
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4WD Manifold Service (Fig. 60) 1. M
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Removal (Fig. 61) 1. Read the Gener
Page 125 and 126:
Filter Manifold Service (Fig. 62) F
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CAUTION The centering springs are u
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Disassembly (Fig. 68) 1. Pump oil o
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8. Remove and discard back--up gask
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Fan Drive Manifold Service (Fig. 76
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Cutting Deck Motor Removal 1. Park
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IMPORTANT: Mark the relative positi
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Removal (Fig. 85) NOTE: The ports o
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PTO Manifold Service (Fig. 86) For
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Disassembly (Fig. 89) 1. Plug all p
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Disassembly (Figs. 92 and 93) 1. Re
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Chapter 5 Electrical System Table o
Page 173 and 174:
Special Tools Order special tools f
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Troubleshooting CAUTION Remove all
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Cutting Deck Operating Problems The
Page 179 and 180:
Adjustments Wing Deck Position Swit
Page 181 and 182:
Component Testing For accurate resi
Page 183 and 184:
Warning Lights Engine Oil Pressure
Page 185 and 186:
Transport / 4WD Switch The transpor
Page 187 and 188:
Seat Switch The seat switch is norm
Page 189 and 190:
Hour Meter The hour meter is locate
Page 191 and 192:
Start, Engine Shutdown, Seat, Alarm
Page 193 and 194:
TEC -5002 Controller Groundsmaster
Page 195 and 196:
Fuel Gauge The fuel gauge can be te
Page 197 and 198:
Glow Controller The glow controller
Page 199 and 200:
Dual Temperature Switch The dual te
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Traction Neutral Switch The tractio
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Fusible Links The Groundsmaster 410
Page 205 and 206:
Cutting Deck Raise and Lower Switch
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Service and Repairs NOTE: For engin
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2. Conduct a hydrometer test of the
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Chapter 6 Axles, Planetaries and Br
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General Information Operator’s Ma
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3. Chock rear wheels and jack up fr
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This page is intentionally blank. A
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Removal (Fig. 6) 1. Park machine on
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NOTE: The planetary wheel drive ass
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This page is intentionally blank. A
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8. Remove cap screw and flange nut
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Bevel Gear Case and Axle Case The f
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Bevel Gear Case and Axle Case Insta
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9. Remove the bevel gear case/axle
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Axle Shafts The following procedure
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7. Secure the lock nut with the sta
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Differential Gear Inspection 1. Mea
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Pinion Gear to Ring Gear Engagement
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Chapter 7 Chassis Table of Contents
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Disassembly (Fig. 1) 1. Park machin
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CAUTION When changing attachments,
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Removal (Fig. 5) 1. Park machine on
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Disassembly (Fig. 8) 1. Disassemble
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NOTE: Most of the seat suspension c
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Removal 1. Park machine on a level
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Chapter 8 Cutting Deck Table of Con
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General Information CAUTION Never i
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This page is intentionally blank. C
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Removal (Fig. 1) 1. Position machin
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Removal (Fig. 6) 1. Position machin
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Cutting Deck Link Service Disassemb
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Installation (Fig. 13) 1. Position
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2. Install outer bearing spacer int
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Disassembly (Fig. 22) 1. Park machi
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Chapter 9 Foldout Drawings Table of
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CENTER DECK MANIFOLD COUNTERBALANCE
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CONTINUES FROM SHEET 1 CONTINUES FR
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CONTINUES TO SHEET 2 CONTINUES TO S
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CONTINUES TO SHEET 2 WHEN THE PTO S
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CONTINUES TO SHEET 2 CONTINUES TO S
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YELLOW GRAY YELLOW/BLACK VIOLET WHI
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FLOW DIVIDER SOLENOID Groundsmaster
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(STARTER) (STARTER) (STARTER) Groun
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BLUE GRAY VIOLET BLACK YELLOW GRAY
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