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caution - Toro

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Start, Engine Shutdown, Seat, Alarm, PTO, PTO Overtemp, Down Latching and Over<br />

Temperature Relays<br />

These eight (8) relays are located under the console<br />

housing cover (Fig. 30). The wiring harness is tagged to<br />

identify each relay.<br />

1<br />

Testing<br />

1. Make sure that ignition switch is OFF.<br />

2. Locate relay and disconnect the machine wire harness<br />

connector from the relay. Remove relay from machine<br />

if necessary.<br />

NOTE: Prior to taking small resistance readings with a<br />

digital multimeter, short the meter test leads together.<br />

The meter will display a small resistance value (usually<br />

0.5 ohms or less). This resistance is due to the internal<br />

resistance of the meter and test leads. Subtract this value<br />

from the measured value of the component you are<br />

testing.<br />

2<br />

Figure 30<br />

1. Control panel 2. Relay location<br />

2<br />

3. Using a multimeter (ohms setting), measure coil resistance<br />

between terminals 85 and 86 (Fig. 31). Resistance<br />

should be between 70 and 90 ohms.<br />

4. Connect multimeter (ohms setting) leads to relay terminals<br />

30 and 87. Ground terminal 86 and apply +12<br />

VDC to terminal 85. The relay should have continuity between<br />

terminals 30 and 87 as +12 VDC is applied to terminal<br />

85. The relay should not have continuity between<br />

terminals 30 and 87 as +12 VDC is removed from terminal<br />

85.<br />

86<br />

85<br />

87A 87<br />

30<br />

Electrical<br />

System<br />

5. Disconnect voltage and multimeter leads from the<br />

relay terminals.<br />

Figure 31<br />

6. Connect multimeter (ohms setting) leads to relay terminals<br />

30 and 87A. Ground terminal 86 and apply +12<br />

VDC to terminal 85. The relay should not have continuity<br />

between terminals 30 and 87A as +12 VDC is applied to<br />

terminal 85. The relay should have continuity between<br />

terminals 30 and 87A as +12 VDC is removed from terminal<br />

85.<br />

7. Disconnect voltage and multimeter leads from the<br />

relay terminals.<br />

8. Secure relay to machine if removed. Connect machine<br />

wire harness connector to relay.<br />

Groundsmaster 4100--D Page 5 - 21 Electrical System

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